Full-automatic formation drill screening assembly

Abstract

The utility model relates to the field of rhinestone production and processing, and provides a full-automatic formation rhinestone screening assembly which comprises a vibration table used for arranging rhinestones in a vibration mode. The conveying device is arranged on one side of the vibration table and used for conveying rhinestones; the visual detection device is arranged above the conveying device and is used for detecting whether the rhinestones are qualified or not; the picking device is arranged above the conveying device and on one side of the visual detection device in the rhinestone conveying direction, and comprises a machine table; the adsorption mechanism is arranged below the machine table and is used for adsorbing qualified rhinestones; the moving mechanism is connected with the adsorption mechanism and the machine table and is used for driving the adsorption mechanism to move so as to send out the rhinestones. According to the assembly, through cooperation of the visual detection device and the picking device, high-quality rhinestones which are consistent in size and free of appearance damage can be screened out.

Description

Technical Field

[0001] This utility model relates to the field of diamond production and processing technology, and more specifically, to a fully automated diamond screening assembly. Background Technology

[0002] Rhinestones, also known as crystal diamonds or rhinestones, are mainly composed of crystal glass. They are jewelry accessories made by cutting artificial crystal glass into diamond facets. This material is popular because it is relatively economical and has a dazzling diamond-like visual effect. After the rhinestones have been cut and processed, they need to be classified and screened according to their different sizes. Therefore, a sorting device that can perform multiple sorting operations simultaneously and efficiently is required.

[0003] Existing screening equipment, such as the patent with patent number CN213996686U, uses vibration to make the rhinestones pass through the sieve holes to screen the size of the rhinestones. This screening method can neither screen out high-quality rhinestones with consistent size, nor can it check whether the rhinestones are damaged. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of this utility model is to provide a fully automated diamond screening assembly.

[0005] To solve the above problems, the present invention adopts the following technical solution.

[0006] A fully automated diamond screening assembly includes:

[0007] Vibration table, used for vibrating and arranging water drills;

[0008] A conveyor device, located on one side of the vibrating table, is used to transport water drills;

[0009] A visual inspection device is installed above the conveyor to check whether the water drill is qualified.

[0010] A sorting device is disposed between the output side of the conveying device and the visual inspection device, and is used to sort out unqualified rhinestones based on the information transmitted by the visual inspection device. The sorting device includes a machine platform disposed on one side of the conveying device, and an adsorption mechanism disposed on the machine platform for adsorbing unqualified rhinestones. It also includes a moving mechanism that connects the adsorption mechanism and the machine platform and is used to drive the adsorption mechanism to move and thus send out the rhinestones.

[0011] The technical solution described above in this application example has at least the following technical effects:

[0012] This equipment is equipped with a vision inspection device, enabling it to quickly and accurately screen rhinestones that meet size and appearance standards. A sorting device then picks out the qualified rhinestones. A suction and moving mechanism quickly removes the rhinestones, improving screening efficiency. The equipment also features a vibrating table that automatically and quickly arranges the rhinestones, reducing worker fatigue and saving labor costs.

[0013] In some embodiments, the vibration table includes a base; a vibrating plate disposed on the base and used to hold and arrange water drills; and a pusher disposed below the vibrating plate and used to push the vibrating plate to a conveying device.

[0014] In some embodiments, clamping members are provided on both sides of the vibrating plate and are located on both sides of the platform for clamping the vibrating plate; a telescopic member for pushing the vibrating plate out of the platform is also provided behind the vibrating plate.

[0015] In some embodiments, the conveying device has a conveying component and a drive assembly for driving the conveying component to move, thereby driving the water drill to move.

[0016] In some embodiments, the visual inspection device has a stand and also has a plurality of parallel-mounted visual inspection instruments disposed on the stand and above the conveying device for inspecting water drills.

[0017] In some embodiments, the adsorption mechanism has an adsorption plate disposed below the machine base; the adsorption plate is provided with a plurality of suction heads for adsorbing water drills.

[0018] In some embodiments, the individual suction head is equipped with an independent single-channel air tube, which allows for individual control of the suction head to pick up water drills.

[0019] In some embodiments, the fully automated drilling system further includes a general control system for controlling the vibration table, conveying device, visual inspection device and sorting device; the general control system can control the opening and closing of individual single-channel air pipes.

[0020] In some embodiments, the moving mechanism has a sliding member disposed on the lower side of the machine platform for driving the adsorption mechanism to move horizontally; and a lifting rod disposed on the sliding member for driving the adsorption mechanism to move vertically up and down. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the fully automated diamond screening assembly of this utility model;

[0022] Figure 2 This is a schematic diagram of the main structure of this utility model;

[0023] Figure 3 This is a top view of the structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the vibration table structure of this utility model;

[0025] Figure 5 This is a schematic diagram of the internal structure of the adsorption mechanism of this utility model;

[0026] Figure 6 This is a schematic diagram of the control loop structure of this utility model.

[0027] The following are the labels in the diagram: 10. Vibration table; 11. Base; 12. Pushing component; 13. Clamping component; 14. Telescopic component; 15. Vibrating plate; 20. Conveying device; 21. Conveying component; 22. Drive assembly; 30. Vision inspection device; 31. Stand; 32. Vision inspection instrument; 40. Adsorption device; 41. Adsorption mechanism; 411. Suction plate; 412. Suction head; 413. Air tube; 42. Moving mechanism; 421. Sliding component; 43. Lifting component; 50. Overall control system. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1 and Figure 2 This application provides a fully automated diamond sorting assembly, including a vibrating table 10 for vibrating and arranging diamonds; a conveying device 20, disposed on one side of the vibrating table 10 for transporting diamonds; a visual inspection device 30, disposed on the conveying device 20 for detecting whether the diamonds are qualified; and a sorting device, disposed above the conveying device 20 and on one side of the visual inspection device 30 along the diamond transport direction, for selecting qualified diamonds based on information transmitted from the visual inspection device 30. The sorting device includes a machine base; an adsorption mechanism 41 disposed below the machine base for adsorbing qualified diamonds; and a moving mechanism 42 connecting the adsorption mechanism 41 and the machine base for moving the adsorption mechanism 41 to deliver the diamonds.

[0030] Understandably, the vibrating table 10 is a component that arranges the water drills through vibration. It can be an electromagnetic vibrating table 10, an electric vibrating table 10, etc., but is not limited to these. The conveying device 20 is a component used to transport the water drills. It can be a conveyor belt device, a roller conveyor device, etc., but is not limited to these. The visual inspection device 30 is a component that uses a camera to inspect the water drills to determine whether they are qualified. It can be a 2D visual inspection device 30, a 3D visual inspection device 30, etc., but is not limited to these. The adsorption mechanism 41 is a component used to adsorb the qualified water drills selected by the visual inspection device 30, selecting the water drills. It can be a gripper, a vacuum adsorption mechanism 41, etc., but is not limited to these. The moving mechanism 42 is a component that drives the adsorption mechanism 41 to move so that it can accurately adsorb qualified water drills and transport them out. It can be a sliding rail mechanism, a nut and screw mechanism, etc., but is not limited to these.

[0031] As described above, after the vibrating table 10 automatically arranges the water drills, the conveying device 20 automatically transports them to the vision inspection device 30. The vision inspection device 30 quickly detects qualified water drills and sends the results to the sorting device. The sorting device, through the cooperation of the adsorption mechanism 41 and the moving mechanism 42, automatically selects the qualified water drills, achieving fully automated water drill sorting and saving labor. At the same time, the vision inspection mechanism can perform rapid and high-precision sorting, improving work efficiency.

[0032] As is known, in some embodiments, please refer to Figure 2 and Figure 4 The vibration table 10 includes a base 11; a vibration plate 15 disposed on the base 11 and used to hold and arrange water drills; and a pusher 12 disposed below the vibration plate 15 and used to push the vibration plate 15 to the conveying device 20.

[0033] Understandably, the vibrating plate 15 is a component used to hold the arranged rhinestones. For example, it can be a square plate with rhinestone grooves on its surface, or a round plate with rhinestone grooves, etc., but it is not limited to these. The pusher 12 is a component used to move the vibrating plate 15 and deliver the vibrating plate 15 to the side of the conveying device 20. For example, it can be an electric push rod mechanism, or a pneumatic push rod mechanism, etc., but it is not limited to these.

[0034] With this setup, the water drills are quickly arranged on the vibrating plate 15 by the vibration of the vibrating table 10, and then the vibrating plate 15 is sent out by the pusher 12, thus achieving automated control and improving screening efficiency.

[0035] As is known, in some embodiments, please refer to Figure 2The vibrating plate 15 is provided with clamping members 13 on both sides of the base 11 for clamping the vibrating plate 15; and a telescopic member 14 for pushing the vibrating plate 15 out of the base 11 is also provided behind the vibrating plate 15.

[0036] Understandably, when the vibrating table 10 drives the vibrating plate 15 to vibrate and arrange the water drills, the vibrating plate 15 needs to be fixed to prevent it from shaking. For example, it can be a flexible fixing pin set on both sides of the vibrating plate 15, or a freely movable electric push rod, which can adjust the tension of the vibrating plate 15 by extending and retracting the push rod, but it is not limited to these methods.

[0037] As is known, in some embodiments, please refer to Figure 3 The visual inspection device 30 has a stand 31 and a plurality of parallel visual inspection instruments 32 mounted on the stand 31 and above the conveyor 20 for inspecting water drills.

[0038] Understandably, the visual inspection instrument 32 is a component that detects the size of a rhinestone and whether it has defects or flaws by shining light on it. For example, it can be an industrial camera or a spectrometer, but it is not limited to these.

[0039] With this setup, the visual inspection device 30 can simultaneously complete the inspection of a large number of water drills, improving inspection efficiency.

[0040] As is known, in some embodiments, please refer to Figure 5 The adsorption mechanism 41 has an adsorption plate located below the machine base; the adsorption plate is provided with several suction heads 412 for adsorbing water drills. Each suction head 412 is equipped with an independent single-channel air pipe 413 that can independently control the suction head 412 to pick up the water drill.

[0041] Understandably, since the suction plate covers the vibrating plate 15, and the suction head 412 adsorbs the rhinestones in the rhinestone groove of the vibrating plate 15, the arrangement of the suction head 412 is consistent with the arrangement of the rhinestone groove. The area of ​​the suction plate should be larger than or equal to that of the vibrating plate 15. For example, the suction plate can be the same size and shape as the vibrating plate 15, or the suction plate can be larger than the vibrating plate 15 and completely cover the vibrating plate 15. The suction head 412 and the rhinestone groove can correspond one-to-one, etc., but not limited to these. After the rhinestones in the rhinestone groove are inspected by the visual inspection device 30, some are qualified and some are unqualified. Therefore, a single suction head 412 should be able to independently control whether to pick up the rhinestones. For example, it can be a control method of using a single suction head 412 with a single air pipe 413, or it can be a method of using a multi-air valve to control the suction head 412, etc., but not limited to these.

[0042] This setup allows for the individual control of the suction head 412 to select and precisely screen the rhinestones.

[0043] As is known, in some embodiments, please refer to Figure 6 The fully automated drilling system also includes a general control system for controlling the vibration table 10, the conveying device 20, the visual inspection device 30, and the sorting device; the general control system can control the opening and closing of a single air pipe 413.

[0044] Understandably, the control system determines whether to adsorb rhinestones by controlling the opening and closing of the single-channel air pipe 413, thereby separating qualified rhinestones from unqualified ones. For example, the control system can be a PLC control system. When the conveying device 20 moves the arranged rhinestones to the vision inspection device 30, the vision inspection device 30 transmits the captured rhinestone image to the main control system. The main control system compares the rhinestones in the image with the pre-input qualified rhinestone standard and marks the unqualified rhinestones. Then, it controls the single-channel air pipe 413 corresponding to the position of the unqualified rhinestone to open the single-channel air pipe 413, and the suction head 412 generates suction to adsorb the unqualified rhinestone. It can also be an industrial computer control system, with the control principle as described above, but it is not limited to this.

[0045] This setup allows for the precise identification of rhinestones' size, appearance, and other characteristics, thereby filtering out high-quality rhinestones that are of consistent size and in good condition.

[0046] As is known, in some embodiments, please refer to Figure 3 The moving mechanism 42 has a sliding member 421 disposed on the lower side of the machine base for driving the adsorption mechanism 41 to move horizontally; and a lifting rod disposed on the sliding member 421 for driving the adsorption mechanism 41 to move vertically.

[0047] Understandably, the sliding component 421 is a component that drives the adsorption mechanism 41 to move horizontally and thus move the water drill. For example, it can be a sliding rail mechanism or a pulley mechanism, but it is not limited to these.

[0048] This design allows the adsorption mechanism 41 to move flexibly, enabling the water drill to be transported out more quickly.

[0049] As described above, when rhinestones are poured onto a vibrating plate and the screening equipment is started, the vibrating table arranges the rhinestones on the plate. Then, the clamps on both sides of the vibrating plate release their grippers, and the pushing and telescopic components move the plate onto a conveyor belt. The conveyor belt then drives the vibrating plate past a vision inspection mechanism. The vision inspection mechanism detects qualified rhinestones and sends their information to a sorting device. Based on the information from the vision inspection mechanism, the sorting device activates the corresponding suction head. When the vibrating plate reaches the sorting device, the lifting rod lowers the suction plate, which then covers the vibrating plate and picks up the qualified rhinestones.

[0050] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A fully automated finished drill screening assembly comprising: include; Vibration table, used for vibrating and arranging water drills; A conveyor device, located on one side of the vibrating table, is used to transport water drills; A visual inspection device is installed above the conveyor to check whether the water drill is qualified. A sorting device is disposed between the output side of the conveying device and the visual inspection device, and is used to sort out unqualified rhinestones based on the information transmitted by the visual inspection device. The sorting device includes a machine platform disposed on one side of the conveying device, and an adsorption mechanism disposed on the machine platform for adsorbing unqualified rhinestones. It also includes a moving mechanism that connects the adsorption mechanism and the machine platform and is used to drive the adsorption mechanism to move and thus send out the rhinestones.

2. A fully automated sizing assembly for drill bits as recited in claim 1, wherein, The vibration table includes a base; a vibration plate disposed on the base for holding and arranging water drills; and a pusher disposed below the vibration plate for pushing the vibration plate to a conveying device.

3. The fully automated diamond screening assembly as described in claim 2, characterized in that, The vibrating plate is provided with clamping members on both sides of the base for clamping the vibrating plate; a telescopic member is also provided behind the vibrating plate to push the vibrating plate out of the base.

4. A fully automated sizing assembly for drill bits as recited in claim 1, wherein, The conveying device has a conveying component and a drive assembly for driving the conveying component to move, thereby driving the water drill to move.

5. A fully automated sizing assembly for drill bits as recited in claim 1, wherein, The visual inspection device has a stand and several parallel-mounted visual inspection instruments mounted on the stand and above the conveying device for inspecting water drills.

6. A fully automated diamond screening assembly as claimed in claim 1, wherein, The adsorption mechanism has an adsorption plate located below the machine base; the adsorption plate is provided with several suction heads for adsorbing water drills.

7. A fully automated diamond screening assembly as claimed in claim 6, wherein, Each suction head is equipped with an independent, single-channel air tube that allows for individual control of the suction head to draw water from the drill.

8. A fully automated diamond screening assembly as claimed in claim 1 or 7, wherein, The fully automated drilling system also includes a central control system that controls the vibration table, conveying device, visual inspection device, and sorting device; the central control system can control the opening and closing of individual single-channel air pipes.

9. The fully automated diamond screening assembly as described in claim 1, characterized in that, The moving mechanism has a sliding member disposed on the lower side of the machine platform for driving the adsorption mechanism to move horizontally; and a lifting rod disposed on the sliding member for driving the adsorption mechanism to move vertically up and down.

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