Impurity removing and cleaning device for metal balls

By designing a cleaning tank and drive mechanism for a cleaning device, the problems of high labor intensity and low efficiency of metal ball cleaning devices were solved, achieving efficient cleaning and sorting, improving the cleaning effect and water recycling.

CN224128016UActive Publication Date: 2026-04-17YANGZHOU ZHENGUANG MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YANGZHOU ZHENGUANG MASCH CO LTD
Filing Date
2024-12-31
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

In the existing technology, metal ball bead cleaning devices have the problems of high labor intensity, low cleaning efficiency, and inconvenience for thorough cleaning, which affect the cleaning effect.

Method used

A cleaning device for removing impurities was designed, comprising a cleaning pool, a water storage tank, a spray plate, a conveyor rod, and a drive mechanism. The device uses a motor to drive a sprocket and a gear transmission system to achieve the rotation and cleaning of metal balls. It also uses the cooperation of the spray plate and cleaning blocks for comprehensive rinsing. Combined with the water recycling of the filter plate and water storage tank, it achieves efficient cleaning and sorting.

Benefits of technology

It achieves efficient cleaning and impurity removal of metal beads, improves impurity removal efficiency, and enhances the practicality of the device through water recycling and sorting functions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of metal ball impurity removal, and discloses an impurity removal cleaning device for metal balls, which comprises a cleaning pool, a water storage tank fixedly mounted in the middle of the surface of the cleaning pool, a water inlet pipe fixedly mounted on the upper side of the outer end of the water storage tank, and a water outlet hose fixedly mounted at the bottom of the water storage tank. Metal balls in the storage tank are sequentially conveyed to the conveying rod through the first discharge port, the second chain wheel is driven to rotate by starting the first motor, the first gear at one end of the first chain wheel is driven to rotate by the chain, the second chain wheel is driven to rotate by the second chain wheel, the second chain wheel is driven to rotate by the second chain wheel, and the second chain wheel is driven to rotate by the second chain wheel. The conveying rod rotates to drive the metal balls to move, the metal balls are flushed and cleaned through a spraying plate and a cleaning block, the cleaned metal balls are conveyed into a collecting tank through a second discharging port, the metal balls of different sizes are classified from small to large through a discharging pipe, and the practicability of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of metal ball bead impurity removal technology, specifically to a device for removing and cleaning impurities from metal balls. Background Technology

[0002] Metal ball bearings are spheres made of alloy materials. They are common wear-resistant media used in grinding mills. After being put into use, metal ball bearings will have some impurities from the grinding material attached to their surface, or some debris will fall off due to wear and adhere to the surface of the steel ball, forming impurities. In order to remove impurities from the surface of the steel ball, corresponding impurity removal devices are usually used.

[0003] If manual cleaning is used, it is labor-intensive and inefficient. Conventional cleaning devices are not convenient for thoroughly cleaning impurities on the surface of the steel balls, which will further affect the cleaning effect and cause inconvenience to users.

[0004] To address these shortcomings, a cleaning device for removing impurities from metal beads is proposed, which is an upgrade and modification of the existing device. Utility Model Content

[0005] The purpose of this invention is to provide a cleaning device for removing impurities from metal beads in order to solve the problems in the background technology.

[0006] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0007] A cleaning device for removing impurities from metal beads includes a cleaning tank. A water storage tank is fixedly installed in the middle of the surface of the cleaning tank. A water inlet pipe is fixedly installed on the upper outer side of the water storage tank. A water outlet hose is fixedly installed at the bottom of the water storage tank. A spray plate is fixedly installed at the lower end of the water outlet hose. A cleaning block is fixedly installed at the lower end of the spray plate. A material storage trough is formed on the surface of the cleaning tank. A discharge port is formed at the lower end of the material storage trough. A conveying rod is rotatably connected to the inner wall of the cleaning tank. One end of the conveying rod extends into the interior of the cleaning tank and a gear is fixedly installed thereon. The gears are meshed together in pairs. A sprocket is fixedly mounted on one end of the gear, and a chain is driven to the outer end of the sprocket. A sprocket is meshed with the lower inner end of the chain. A motor is fixedly mounted on the inner wall of the cleaning tank. The output shaft of the motor is fixedly mounted between the motor and the sprocket. A discharge port is provided on one side of the inner wall of the cleaning tank. A collection trough is provided on the side of the cleaning tank away from the storage tank. One end of the discharge port is connected to the inner wall of the collection trough. A drive mechanism is provided inside the cleaning tank. A vibrating plate is fixedly mounted on the bottom of the storage tank. A vibrator is fixedly mounted on the bottom of the vibrating plate.

[0008] Furthermore, the driving mechanism includes a second motor, which is fixedly installed at the outer end of the cleaning tank. A second gear is fixedly installed on the output shaft of the second motor. A third gear is meshed with the outer end of the second gear. A transmission block is rotatably connected to the upper end of the third gear. A transmission frame is slidably connected to the outer end of the transmission block. A transmission rod is fixedly connected to the outer end of the transmission frame. One end of the transmission rod is fixedly installed to the outer end of the spray plate. Guide blocks are fixedly connected to both ends of the spray plate. One end of the guide block is slidably connected to the inner wall of the cleaning tank.

[0009] Furthermore, a rotating rod is fixedly installed at the bottom of the gear three, and the lower end of the rotating rod is rotatably connected to the inner wall of the cleaning pool.

[0010] Furthermore, the bottom of the collection tank is provided with multiple discharge pipes arranged in ascending order of size, and one end of each discharge pipe extends out of the washing tank and is fixedly connected to a discharge plate.

[0011] Furthermore, a water storage tank is provided at the bottom of the cleaning pool, and a water inlet is provided at the upper end of the water storage tank. A water pump is fixedly installed at the outer end of the cleaning pool, and a connecting pipe is fixedly installed at the lower end of the water pump. One end of the connecting pipe is connected to the inside of the water storage tank, and a circulating water pipe is fixedly installed at the upper end of the water pump. The upper end of the circulating water pipe is connected to the inner wall of the water storage tank.

[0012] Furthermore, a filter plate is fixedly installed on the upper inner wall of the water storage tank, and a drain pipe is fixedly installed on the lower outer end of the water storage tank.

[0013] The beneficial effects of this utility model are as follows:

[0014] This invention uses a discharge port to sequentially transport metal balls from the storage tank to a conveyor rod. A starting motor drives a sprocket to rotate, which in turn drives a gear at one end of the sprocket to rotate. This rotation of the conveyor rod causes the metal balls to rotate and move. A spray plate and cleaning blocks thoroughly rinse and clean the metal balls. The cleaned metal balls are then transported to a collection tank through the discharge port. The discharge pipe sorts the metal balls by size from smallest to largest, improving the device's practicality.

[0015] This invention uses a second motor to drive a second gear to rotate, which in turn causes a third gear to move the transmission frame at the outer end of the transmission block. This, in turn, causes the transmission rod to move the spray plate back and forth along the conveyor rod, thereby improving the cleaning effect of the cleaning block on the metal beads.

[0016] This invention filters the washing water using a filter plate, collects and stores it in a water storage tank, and then pumps the filtered water back into the storage tank by starting a water pump, facilitating the recycling of the water. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the drive mechanism structure of this utility model;

[0019] Figure 3 This is a top sectional view of the present invention;

[0020] Figure 4 This is a cross-sectional view of the cleaning tank of this utility model.

[0021] Attached reference numerals: 1. Cleaning tank; 10. Storage tank; 101. Outlet 1; 11. Conveyor rod; 111. Gear 1; 112. Sprocket 1; 113. Motor 1; 114. Chain; 115. Sprocket 2; 12. Water tank; 121. Inlet pipe; 122. Circulating water pipe; 123. Connecting pipe; 125. Drain pipe; 126. Spray plate; 127. Outlet hose; 128. Cleaning block; 1 29. Water pump; 13. Discharge port 2; 14. Collection tank; 141. Discharge pipe; 142. Discharge plate; 16. Vibrating plate; 161. Vibrator; 17. Water inlet; 171. Filter plate; 172. Water storage tank; 2. Drive mechanism; 21. Motor 2; 22. Gear 2; 23. Gear 3; 24. Transmission frame; 25. Rotating rod; 26. Transmission block; 27. Transmission rod; 28. Guide block. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0024] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0025] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] like Figures 1 to 4 As shown, a cleaning device for removing impurities from metal beads includes a cleaning tank 1. A water storage tank 12 is fixedly installed in the middle of the surface of the cleaning tank 1. A water inlet pipe 121 is fixedly installed on the upper side of the outer end of the water storage tank 12. A water outlet hose 127 is fixedly installed at the bottom of the water storage tank 12. A spray plate 126 is fixedly installed at the lower end of the water outlet hose 127. A cleaning block 128 is fixedly installed at the lower end of the spray plate 126. A material storage trough 10 is formed on the surface of the cleaning tank 1. A discharge port 101 is formed at the lower end of the material storage trough 10. A conveying rod 11 is rotatably connected to the inner wall of the cleaning tank 1. One end of the conveying rod 11 extends into the interior of the cleaning tank 1 and is fixedly installed with teeth. Gear 111 and gear 111 mesh with each other. A sprocket 112 is fixedly installed at one end of gear 111. A chain 114 is driven to the outer end of sprocket 112. A sprocket 2 115 is meshed to the lower inner end of chain 114. A motor 113 is fixedly installed on the inner wall of the washing pool 1. The output shaft of motor 113 is fixedly installed in the middle of sprocket 2 115. A discharge port 2 13 is opened on one side of the inner wall of the washing pool 1. A collection tank 14 is opened on the surface of the washing pool 1 away from the storage tank 10. One end of discharge port 2 13 is connected to the inner wall of collection tank 14. A drive mechanism 2 is installed inside the washing pool 1.

[0027] Specifically, the metal balls are poured into the storage tank 10 and then conveyed sequentially to the conveyor rod 11 through the discharge port 101. The motor 113 drives the sprocket 115 to rotate, which in turn drives the gear 111 at one end of the sprocket 112 to rotate. This causes the conveyor rod 11 to rotate and move the metal balls. The metal balls are then rinsed and cleaned by the spray plate 126 and the cleaning block 128. After cleaning, the metal balls are conveyed to the collection tank 14 through the discharge port 13.

[0028] like Figure 1 and Figure 2 As shown, the drive mechanism 2 includes a second motor 21. The second motor 21 is fixedly installed on the outer end of the cleaning tank 1. A second gear 22 is fixedly installed on the output shaft of the second motor 21. A third gear 23 is meshed with the outer end of the second gear 22. A transmission block 26 is rotatably connected to the upper end of the third gear 23. A transmission frame 24 is slidably connected to the outer end of the transmission block 26. A transmission rod 27 is fixedly connected to the outer end of the transmission frame 24. One end of the transmission rod 27 is fixedly installed with the outer end of the spray plate 126. Guide blocks 28 are fixedly connected to both ends of the spray plate 126. One end of the guide block 28 is slidably connected to the inner wall of the cleaning tank 1. Specifically, by starting the second motor 21, the second gear 22 is driven to rotate, which causes the third gear 23 to drive the transmission frame 24 at the outer end of the transmission block 26 to move. This causes the transmission rod 27 to drive the spray plate 126 to reciprocate along the direction of the conveyor rod 11, which facilitates the cleaning effect on the metal balls.

[0029] like Figure 1 and Figure 2 As shown, a rotating rod 25 is fixedly installed at the bottom of gear 3 23, and the lower end of the rotating rod 25 is rotatably connected to the inner wall of the cleaning pool 1; specifically, this facilitates the stable rotation of gear 3 23.

[0030] like Figure 3 and Figure 4 As shown, the bottom of the collection tank 14 is provided with multiple discharge pipes 141 arranged in ascending order of size. One end of the discharge pipe 141 extends out of the washing tank 1 and is fixedly connected to the discharge plate 142. Specifically, the metal balls of different sizes are classified in ascending order of size through the discharge pipes 141.

[0031] like Figure 3 and Figure 4 As shown, a water storage tank 172 is provided at the bottom of the cleaning tank 1, and a water inlet 17 is provided at the upper end of the water storage tank 172. A water pump 129 is fixedly installed at the outer end of the cleaning tank 1, and a connecting pipe 123 is fixedly installed at the lower end of the water pump 129. One end of the connecting pipe 123 is connected to the inside of the water storage tank 172. A circulating water pipe 122 is fixedly installed at the upper end of the water pump 129, and the upper end of the circulating water pipe 122 is connected to the inner wall of the water storage tank 12. A filter plate 171 is fixedly installed on the upper side of the inner wall of the water storage tank 172, and a drain pipe 125 is fixedly installed on the lower side of the outer end of the water storage tank 172. Specifically, the cleaning water is filtered through the filter plate 171 and collected and stored through the water storage tank 172. The filtered water is then pumped back into the water storage tank 12 by starting the water pump 129, so that the water can be recycled.

[0032] like Figure 3 and Figure 4As shown, a vibrating plate 16 is fixedly installed at the bottom of the storage tank 10, and a vibrator 161 is fixedly installed at the bottom of the vibrating plate 16. Specifically, the vibrator 161 is started to drive the rotating plate 16 to vibrate, which helps to prevent the metal balls from getting blocked at the discharge port 101.

[0033] In summary: When cleaning impurities from metal balls, the metal balls are poured into the storage tank 10 and conveyed sequentially onto the conveyor rod 11 through the discharge port 101. The motor 113 drives the sprocket 115 to rotate, which in turn drives the gear 111 at one end of the sprocket 112 to rotate. This causes the conveyor rod 11 to rotate and move the metal balls. The metal balls are then rinsed and cleaned by the spray plate 126 and the cleaning block 128. The motor 21 drives the gear 22 to rotate, which in turn drives the transmission frame 24 at the outer end of the transmission block 26 to move. This causes the transmission rod 27 to drive the spray plate 126 to move back and forth along the conveyor rod 11. The cleaned metal balls are then conveyed to the collection tank 14 through the discharge port 13. The metal balls of different sizes are then sorted from smallest to largest through the discharge pipe 141.

[0034] The water used for washing is filtered through the filter plate 171 and collected and stored through the water storage tank 172. The filtered water is then pumped back into the water storage tank 12 by starting the water pump 129, so that the water can be recycled.

[0035] By starting the vibrator 161, the rotating plate 16 is driven to vibrate, which helps to prevent the metal balls from getting stuck at the discharge port 101.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for cleaning and removing impurities of metal balls, comprising a cleaning tank (1), characterized in that: A water storage tank (12) is fixedly installed in the middle of the surface of the cleaning pool (1). An inlet pipe (121) is fixedly installed on the upper side of the outer end of the water storage tank (12). A water outlet hose (127) is fixedly installed at the bottom of the water storage tank (12). A spray plate (126) is fixedly installed at the lower end of the water outlet hose (127). A cleaning block (128) is fixedly installed at the lower end of the spray plate (126). A material storage trough (10) is opened on the surface of the cleaning pool (1). A discharge port (101) is opened at the lower end of the material storage trough (10). A conveying rod (11) is rotatably connected to the inner wall of the cleaning pool (1). One end of the conveying rod (11) extends into the interior of the cleaning pool (1) and a gear (111) is fixedly installed. The gears (111) mesh with each other in pairs. One end of the gears (111) is fixedly installed with There is a sprocket (112), and a chain (114) is connected to the outer end of the sprocket (112). A sprocket (115) is meshed with the lower inner end of the chain (114). A motor (113) is fixedly installed on the inner wall of the cleaning tank (1). The output shaft of the motor (113) is fixedly installed in the middle of the sprocket (115). A discharge port (13) is opened on one side of the inner wall of the cleaning tank (1). A collection trough (14) is opened on the surface of the cleaning tank (1) away from the storage tank (10). One end of the discharge port (13) is connected to the inner wall of the collection trough (14). A drive mechanism (2) is provided inside the cleaning tank (1). A vibrating plate (16) is fixedly installed at the bottom of the storage tank (10). A vibrator (161) is fixedly installed at the bottom of the vibrating plate (16).

2. A device for cleaning and removing impurities from metal beads as claimed in claim 1, characterized in that: The driving mechanism (2) includes a second motor (21). The second motor (21) is fixedly installed on the outer end of the cleaning tank (1). The output shaft of the second motor (21) is fixedly installed with a second gear (22). The outer end of the second gear (22) is meshed with a third gear (23). The upper end of the third gear (23) is rotatably connected to a transmission block (26). The outer end of the transmission block (26) is slidably connected to a transmission frame (24). The outer end of the transmission frame (24) is fixedly connected to a transmission rod (27). One end of the transmission rod (27) is fixedly installed to the outer end of the spray plate (126). Both ends of the spray plate (126) are fixedly connected to guide blocks (28). One end of the guide block (28) is slidably connected to the inner wall of the cleaning tank (1).

3. A device for cleaning and removing impurities from metal beads as claimed in claim 2, characterized in that: A rotating rod (25) is fixedly installed at the bottom of the gear three (23), and the lower end of the rotating rod (25) is rotatably connected to the inner wall of the cleaning pool (1).

4. The apparatus for cleaning and removing impurities of metal beads according to claim 1, wherein: The bottom of the collection tank (14) is provided with multiple discharge pipes (141) arranged in ascending order of size. One end of the discharge pipe (141) extends out of the washing tank (1) and is fixedly connected to a discharge plate (142).

5. The apparatus for cleaning and removing impurities of metal beads according to claim 1, wherein: The bottom of the cleaning pool (1) is provided with a water storage tank (172), and the upper end of the water storage tank (172) is provided with a water inlet (17). A water pump (129) is fixedly installed at the outer end of the cleaning pool (1). A connecting pipe (123) is fixedly installed at the lower end of the water pump (129). One end of the connecting pipe (123) is connected to the inside of the water storage tank (172). A circulating water pipe (122) is fixedly installed at the upper end of the water pump (129). The upper end of the circulating water pipe (122) is connected to the inner wall of the water storage tank (12).

6. A device for cleaning and purifying metal beads as claimed in claim 5, characterized in that: A filter plate (171) is fixedly installed on the upper inner wall of the water storage tank (172), and a drain pipe (125) is fixedly installed on the lower outer end of the water storage tank (172).