IPM iron core motor rotor assembly pressure-sensitive tin soldering equipment

By designing an automated IPM core motor rotor assembly varistor soldering equipment, the varistor is automatically positioned and soldered using a motor-driven shaft and synchronous wheel system. This solves the problems of low efficiency and high cost of traditional manual soldering, improves production efficiency, and reduces missed soldering.

CN224128785UActive Publication Date: 2026-04-17NANTONG HUDA MASCH EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANTONG HUDA MASCH EQUIP CO LTD
Filing Date
2025-02-14
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Traditional manual welding of varistors to iron-core motor rotor assemblies is inefficient, costly, and prone to incomplete welding.

Method used

Design an IPM iron core motor rotor assembly varistor soldering equipment, which uses a motor-driven shaft and synchronous wheel system to drive the turntable to rotate, and combines clamping components and hydraulic rods to realize the automatic positioning of varistor and automatic soldering of solder head.

Benefits of technology

The automated welding of varistors has been achieved, which has improved production efficiency, reduced labor costs, and reduced the occurrence of missing welds.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an IPM iron core motor rotor assembly pressure-sensitive tin soldering device which comprises a workbench, a first rotating shaft and a second rotating shaft are rotationally arranged on the workbench, a first rotating disc is fixedly arranged at the top end of the first rotating shaft, a second rotating disc is fixedly arranged at the top end of the second rotating shaft, and a motor is fixedly arranged at the bottom of the workbench. The output end of the motor is fixed to the first rotating shaft, an L-shaped frame is fixedly arranged on the workbench, a hydraulic rod is fixedly arranged at the upper end of the L-shaped frame, a sleeve is fixedly arranged at the output end of the hydraulic rod, and a pressing block is arranged at the bottom end of the sleeve. A motor drives a first rotating shaft to rotate, the first rotating shaft drives a first rotating disc and a first synchronous wheel to rotate, the first synchronous wheel drives a second synchronous wheel to rotate through a synchronous belt, so that the first rotating disc and the second rotating disc rotate to corresponding positions, and a pressing block downwards extrudes a corresponding piezoresistor, so that the piezoresistor is downwards separated from two clamping plates; and the first rotating disc and the second rotating disc are rotated by a fixed angle every time, so that tin soldering processing is continuously carried out.
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Description

Technical Field

[0001] This utility model belongs to the technical field of soldering equipment, and in particular relates to a varistor soldering equipment for IPM iron core motor rotor assembly. Background Technology

[0002] A motor, also known as an electric motor or engine, rotates a starter rotor by means of an energized coil rotating in a magnetic field. A small gear on the rotor drives the engine flywheel, which in turn rotates the crankshaft to start the engine. Innovations include a new type of low-cost spark plug with a ceramic core base and a starter. The iron-core motor rotor assembly includes a rotor and a varistor. Currently, the varistor is typically welded to the rotor manually. This involves first fitting the varistor onto the rotor and then welding it in place. This traditional production method is not only inefficient and costly in terms of labor, but also prone to incomplete soldering between the varistor and the rotor. Utility Model Content

[0003] In view of the fact that the traditional production methods mentioned above are not only inefficient and costly, but also prone to problems such as missing solder joints between the varistor and the rotor, this utility model provides a varistor soldering device for IPM core motor rotor assembly.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: an IPM core motor rotor assembly pressure-sensitive soldering device, comprising a workbench, on which a first rotating shaft and a second rotating shaft are rotatably mounted, a first turntable is fixedly mounted at the top of the first rotating shaft, a second turntable is fixedly mounted at the top of the second rotating shaft, a motor is fixedly mounted at the bottom of the workbench, the output end of the motor is fixed to the first rotating shaft, a transmission assembly is provided between the first rotating shaft and the second rotating shaft, a plurality of placement slots are provided on the first turntable, a plurality of through slots adapted to the placement slots are provided on the second turntable, clamping assemblies are provided in each of the plurality of through slots, an L-shaped frame is fixedly mounted on the workbench, a hydraulic rod is fixedly mounted at the upper end of the L-shaped frame, a sleeve is fixedly mounted at the output end of the hydraulic rod, a pressure block is provided at the bottom end of the sleeve, a fixing plate is fixedly mounted on the side end of the L-shaped frame, and a soldering assembly is provided on the fixing plate.

[0005] Preferably, the bottom of the workbench is fixedly provided with four support pillars, and each of the four support pillars is provided with a self-locking wheel at its bottom end.

[0006] Preferably, the transmission assembly includes a first synchronous pulley, a second synchronous pulley, and a synchronous belt. The first synchronous pulley is fixedly mounted on a first rotating shaft, and the second synchronous pulley is fixedly mounted on a second rotating shaft. The first synchronous pulley and the second synchronous pulley are connected by the synchronous belt.

[0007] Preferably, the clamping assembly includes clamping plates, first springs, and movable columns. There are two clamping plates, and two sets of first springs and movable columns. The two sets of first springs are respectively fixed to the two clamping plates and the inner wall of the through groove, and the two sets of movable columns are respectively fixed to the two clamping plates.

[0008] Preferably, the soldering assembly includes a bracing plate, an electric push rod, and a soldering head. The bracing plate is fixed to a fixed plate, the electric push rod is fixedly mounted on the bracing plate, and the output end of the electric push rod is fixed to the soldering head.

[0009] Preferably, a second spring is fixedly provided on the inner side of the sleeve, and the pressure block is fixed to the bottom end of the second spring.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0011] The motor drives the first rotating shaft to rotate, which in turn drives the first turntable and the first synchronous pulley to rotate. The first synchronous pulley drives the second synchronous pulley to rotate via a synchronous belt, which in turn drives the second turntable to rotate. When the first and second turntables rotate to their corresponding positions, the pressure block presses down on the corresponding varistor, causing the varistor to detach from the two clamping plates. The electric push rod then moves the solder head forward to perform soldering. By rotating the first and second turntables by a fixed angle each time, the soldering process is performed continuously. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0013] Figure 2 This is a structural schematic diagram of the present invention from another perspective;

[0014] Figure 3 This is a schematic diagram of the structure of the second turntable of this utility model;

[0015] Figure 4 This is a schematic diagram of the structure of the sleeve of this utility model.

[0016] In the diagram: 1. Workbench; 2. First rotating shaft; 3. Second rotating shaft; 4. First turntable; 5. Second turntable; 6. Motor; 7. Placement slot; 8. Through slot; 9. L-shaped frame; 10. Hydraulic rod; 11. Sleeve; 12. Pressure block; 13. Fixing plate; 14. Support column; 15. Self-locking wheel; 16. First synchronous pulley; 17. Second synchronous pulley; 18. Synchronous belt; 19. Clamping plate; 20. First spring; 21. Movable column; 22. Diagonal brace plate; 23. Electric push rod; 24. Solder head; 25. Second spring. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0018] Reference Figure 1-4 A pressure-sensitive soldering device for an IPM core motor rotor assembly includes a workbench 1, on which a first rotating shaft 2 and a second rotating shaft 3 are rotatably mounted. A first turntable 4 is fixedly mounted at the top of the first rotating shaft 2, and a second turntable 5 is fixedly mounted at the top of the second rotating shaft 3. A motor 6 is fixedly mounted at the bottom of the workbench 1, and the output end of the motor 6 is fixed to the first rotating shaft 2. A transmission assembly is provided between the first rotating shaft 2 and the second rotating shaft 3. The transmission assembly includes a first synchronous pulley 16, a second synchronous pulley 17, and a synchronous belt 18. The first synchronous pulley 16 is fixedly mounted on the first rotating shaft 2, and the second synchronous pulley 17 is fixedly mounted on the second rotating shaft 3. The first synchronous pulley 16 and the second synchronous pulley 17 are connected by the synchronous belt 18.

[0019] The first turntable 4 has multiple placement slots 7, and the second turntable 5 has multiple through slots 8 that are adapted to the placement slots 7.

[0020] Specifically, by placing the rotor in multiple placement slots 7, the motor 6 drives the first rotating shaft 2 to rotate, the first rotating shaft 2 drives the first rotating disk 4 and the first synchronous pulley 16 to rotate, the first synchronous pulley 16 drives the second synchronous pulley 17 to rotate via the synchronous belt 18, and the second synchronous pulley 17 drives the second rotating disk 5 to rotate, so that the first rotating disk 4 and the second rotating disk 5 rotate at a fixed angle.

[0021] Furthermore, clamping components are provided in multiple through slots 8 on the second turntable 5. The clamping components include clamping plates 19, first springs 20, and movable columns 21. There are two clamping plates 19, and two sets of first springs 20 and movable columns 21. The two sets of first springs 20 are fixed to the two clamping plates 19 and the inner wall of the through slots 8, respectively. The two sets of movable columns 21 are fixed to the two clamping plates 19, respectively. By placing the varistor in the through slot 8, the two clamping plates 19 clamp the varistor under the restoring force of the two sets of first springs 20.

[0022] In addition, an L-shaped frame 9 is fixedly installed on the workbench 1. A hydraulic rod 10 is fixedly installed on the upper end of the L-shaped frame 9. A sleeve 11 is fixedly installed at the output end of the hydraulic rod 10. A pressure block 12 is installed at the bottom end of the sleeve 11. A second spring 25 is fixedly installed inside the sleeve 11. The pressure block 12 is fixed to the bottom end of the second spring 25. The output end of the hydraulic rod 10 drives the sleeve 11 to move downward, which in turn drives the pressure block 12 to move downward, so that the pressure block 12 presses down on the corresponding varistor, causing the varistor to detach from the two clamps 19 and be placed on the upper end of the rotor. By setting the second spring 25, the pressure block 12 will not excessively press the varistor.

[0023] In addition, a fixing plate 13 is fixedly installed on the side end of the L-shaped frame 9. A soldering assembly is installed on the fixing plate 13. The soldering assembly includes a diagonal brace 22, an electric push rod 23, and a soldering head 24. The diagonal brace 22 is fixed to the fixing plate 13, and the electric push rod 23 is fixedly installed on the diagonal brace 22. The output end of the electric push rod 23 is fixed to the soldering head 24.

[0024] Finally, four support pillars 14 are fixedly installed at the bottom of the workbench 1, and each of the four support pillars 14 is equipped with a self-locking wheel 15 at its bottom. By setting the self-locking wheel 15, it is convenient to move the entire device.

[0025] The operating principle of this utility model is described as follows: By placing the rotor in multiple placement slots 7 and then placing the varistor in the through slot 8, the two clamping plates 19 clamp the varistor under the restoring force of the two sets of first springs 20. The motor 6 drives the first rotating shaft 2 to rotate, which in turn drives the first rotating disk 4 and the first synchronous wheel 16 to rotate. The first synchronous wheel 16 drives the second synchronous wheel 17 to rotate via the synchronous belt 18, which in turn drives the second rotating disk 5 to rotate. When the first rotating disk 4 and the second rotating disk 5 rotate to the corresponding positions, the output end of the hydraulic rod 10 drives the sleeve 11 to move downward, which in turn drives the pressure block 12 to move downward. The pressure block 12 presses down on the corresponding varistor, causing the varistor to detach from the two clamping plates 19 and be placed on the upper end of the rotor. The electric push rod 23 drives the solder head 24 to move forward for soldering. By rotating the first rotating disk 4 and the second rotating disk 5 by a fixed angle each time, the soldering process is performed continuously.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A pressure-sensitive soldering equipment for IPM core motor rotor assembly, comprising a workbench (1), characterized in that, The workbench (1) is rotatably equipped with a first rotating shaft (2) and a second rotating shaft (3). A first turntable (4) is fixedly mounted on the top of the first rotating shaft (2), and a second turntable (5) is fixedly mounted on the top of the second rotating shaft (3). A motor (6) is fixedly mounted on the bottom of the workbench (1). The output end of the motor (6) is fixed to the first rotating shaft (2). A transmission assembly is provided between the first rotating shaft (2) and the second rotating shaft (3). The first turntable (4) has multiple placement slots (7), and the second turntable (5) has... Multiple through slots (8) adapted to the placement slot (7) are provided. Clamping components are provided in multiple through slots (8) on the second turntable (5). An L-shaped frame (9) is fixedly provided on the worktable (1). A hydraulic rod (10) is fixedly provided on the upper end of the L-shaped frame (9). A sleeve (11) is fixedly provided on the output end of the hydraulic rod (10). A pressure block (12) is provided on the bottom end of the sleeve (11). A fixing plate (13) is fixedly provided on the side end of the L-shaped frame (9). A soldering component is provided on the fixing plate (13).

2. The IPM core motor rotor assembly pressure sensitive soldering equipment according to claim 1, wherein, The workbench (1) is fixedly provided with four support pillars (14) at the bottom, and each of the four support pillars (14) is provided with a self-locking wheel (15).

3. The IPM core motor rotor assembly pressure sensitive soldering equipment of claim 1, wherein, The transmission assembly includes a first synchronous pulley (16), a second synchronous pulley (17), and a synchronous belt (18). The first synchronous pulley (16) is fixedly mounted on the first rotating shaft (2), and the second synchronous pulley (17) is fixedly mounted on the second rotating shaft (3). The first synchronous pulley (16) and the second synchronous pulley (17) are connected by the synchronous belt (18).

4. The IPM core motor rotor assembly pressure sensitive soldering apparatus of claim 1, wherein, The clamping assembly includes a clamping plate (19), a first spring (20), and a movable column (21). There are two clamping plates (19), and two sets of the first spring (20) and the movable column (21). The two sets of the first spring (20) are fixed to the two clamping plates (19) and the inner wall of the through groove (8), respectively. The two sets of the movable column (21) are fixed to the two clamping plates (19), respectively.

5. The IPM core motor rotor assembly pressure sensitive soldering apparatus of claim 1, wherein, The soldering assembly includes a bracing plate (22), an electric push rod (23), and a solder head (24). The bracing plate (22) is fixed to a fixing plate (13). The electric push rod (23) is fixedly mounted on the bracing plate (22). The output end of the electric push rod (23) is fixed to the solder head (24).

6. The IPM core motor rotor assembly pressure sensitive soldering apparatus of claim 1, wherein, A second spring (25) is fixedly installed on the inner side of the sleeve (11), and the pressure block (12) is fixed to the bottom end of the second spring (25).