Welding alignment mechanism for metal workpiece machining
By designing a fume extraction and water cooling system for the welding alignment mechanism, the problem of hazards to operators from fumes and slag during welding was solved, achieving a safe welding environment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU PROVINCE XUZHOU TECHNICIAN INST
- Filing Date
- 2025-05-21
- Publication Date
- 2026-04-17
AI Technical Summary
During the welding process of metal workpieces, high-temperature welding slag can easily burn operators, and the fumes generated during welding are harmful to health.
A welding alignment mechanism was designed, comprising a smoke extraction pipe, a smoke vent, a first hydraulic cylinder, a fixed plate, and a fixed column. When the welding torch is moved by the hydraulic cylinder, toxic fumes are discharged through the smoke extraction pipe and the smoke vent. A collection tank, a water inlet pipe, a drain pipe, and a ramp are provided to cool the welding slag with water and circulate it out.
It effectively prevents welding fumes from spreading, protects the health of operators, avoids burns from high-temperature welding slag, and achieves a safe welding environment.
Smart Images
Figure CN224129006U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding technology, and in particular to a welding alignment mechanism for processing metal workpieces. Background Technology
[0002] A welding alignment mechanism for metal workpiece processing is a mechanism used to align metal workpieces together for welding. Welding, also known as fusion welding, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure.
[0003] Currently, in the process of welding metal workpieces, alignment mechanisms are needed to align the metal workpieces. High-temperature welding slag can easily cause burns and other injuries to operators. At the same time, a certain amount of fumes are also generated during the welding process, which will drift into the working environment and cause harm to the health of operators. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a welding alignment mechanism for metal workpiece processing.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a welding alignment mechanism for metal workpiece processing, comprising a base, wherein sliding grooves are provided through the front and rear ends and left and right sides of the top of the base, and support rods are slidably connected through the sliding grooves; connecting plates are fixedly connected between the tops of two adjacent support rods; fixing blocks are fixedly connected to the front and rear ends of the top of the connecting plates; a collecting groove is fixedly connected to the center of the top of the base, and a ramp is fixedly connected to the bottom of the inner wall of the collecting groove; a first servo motor is fixedly connected to the rear left end of the base, and a second servo motor is fixedly connected to the rear right end of the base; a fixing column is fixedly connected to the center of the front end of the base, and a fixing plate is fixedly connected to the top of the front end of the fixing column; a first hydraulic cylinder is fixedly connected to the top of the fixing plate; a welding torch is fixedly connected to the output end of the first hydraulic cylinder; and a smoking pipe is penetrated and fixedly connected to the outer wall of the welding torch.
[0006] As a further description of the above technical solution:
[0007] The inner walls of the two front sliding grooves are fixedly connected with sliding rods, which pass through and are slidably connected to the support rods.
[0008] As a further description of the above technical solution:
[0009] A water inlet pipe is connected and fixedly connected to the lower left side of the collection tank, and a drain pipe is connected and fixedly connected to the upper right side of the collection tank.
[0010] As a further description of the above technical solution:
[0011] Both the first servo motor and the second servo motor have threaded rods fixedly connected to their output ends.
[0012] As a further description of the above technical solution:
[0013] All threaded rods pass through and are threadedly connected to the support rods, and all threaded rods are rotatably connected to the sliding grooves.
[0014] As a further description of the above technical solution:
[0015] Each of the fixing blocks is connected to a second hydraulic cylinder through it.
[0016] As a further description of the above technical solution:
[0017] The output ends of the two second hydraulic cylinders at the front end are all fixedly connected to second clamping claws, and the output ends of the two second hydraulic cylinders at the rear end are all fixedly connected to first clamping claws.
[0018] As a further description of the above technical solution:
[0019] A smoke pipe is fixedly connected to the upper part of the front center of the smoking pipe.
[0020] This utility model has the following beneficial effects:
[0021] 1. In this utility model, a smoke extraction pipe, a smoke pipe, a first hydraulic cylinder, a fixing plate, and a fixing column are first set up. When the welding torch is moved forward by the first hydraulic cylinder for welding, the external smoke extraction pump discharges the toxic fumes generated during welding through the smoke extraction pipe, thereby preventing the toxic fumes generated during welding from drifting in the working environment and causing harm to the operator's health.
[0022] 2. In this utility model, a collection tank, an inlet pipe, a drain pipe, and a ramp are provided. The ramp is located in the collection tank, and the inlet pipe is located at the high point of the ramp, while the drain pipe is located at the low point of the ramp. The inlet pipe adds water to the collection tank, and the water flows downward on the ramp. Welding slag falls onto the ramp, is cooled by the water, and rolls down to the lower point. The drain pipe drains the water, thus circulating the system to prevent the high-temperature welding slag from burning the operator. Attached Figure Description
[0023] Figure 1 This is a three-dimensional front view of a welding alignment mechanism for metal workpiece processing proposed in this utility model;
[0024] Figure 2 This is a three-dimensional side view of a welding alignment mechanism for metal workpiece processing proposed in this utility model;
[0025] Figure 3This is a three-dimensional top view of a welding alignment mechanism for metal workpiece processing proposed in this utility model.
[0026] Legend:
[0027] 1. First servo motor; 2. Support rod; 3. Collection trough; 4. Welding torch; 5. Smoke pipe; 6. Fixing block; 7. Second servo motor; 8. Threaded rod; 9. Slide groove; 10. Smoke pipe; 11. First hydraulic cylinder; 12. Fixing plate; 13. Fixing column; 14. Slide rod; 15. Base; 16. First clamping claw; 17. Second hydraulic cylinder; 18. Connecting plate; 19. Water inlet pipe; 20. Ramp; 21. Drain pipe; 22. Second clamping claw. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In addition, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0030] Reference Figure 1-3This utility model provides an embodiment of a welding alignment mechanism for metal workpiece processing, comprising a base 15. The base 15 has sliding grooves 9 extending through its top front and rear ends and left and right sides. Support rods 2 are slidably connected through each sliding groove 9. Connecting plates 18 are fixedly connected between the tops of two adjacent support rods 2. Fixing blocks 6 are fixedly connected to the top front and rear ends of the connecting plates 18. A collecting groove 3 is fixedly connected at the center of the top of the base 15. A ramp 20 is fixedly connected to the bottom of the inner wall of the collecting groove 3. A first servo motor 1 is fixedly connected to the rear left side of the base 15. A first servo motor 1 is fixedly connected to the rear right side of the base 15. A second servo motor 7 is fixedly connected to the end. A fixed column 13 is fixedly connected to the center of the front end of the base 15. A fixed plate 12 is fixedly connected to the top of the front end of the fixed column 13. A first hydraulic cylinder 11 is fixedly connected to the top of the fixed plate 12. A welding torch 4 is fixedly connected to the output end of the first hydraulic cylinder 11. A smoke bucket 5 is fixedly connected through the outer wall of the welding torch 4. The four second hydraulic cylinders 17 are in a retracted state. The first clamping claw 16 and the second clamping claw 22 are in a separated state. The two opposing second hydraulic cylinders 17 extend further, so that the first clamping claw 16 and the second clamping claw 22 close to clamp the metal workpiece.
[0031] The inner walls of the two front sliding grooves 9 are each fixedly connected with a sliding rod 14, which passes through and slides between the rod and the support rod 2. A water inlet pipe 19 passes through and is fixedly connected to the lower left side of the collection trough 3, and a drain pipe 21 passes through and is fixedly connected to the upper right side of the collection trough 3. Threaded rods 8 are fixedly connected to the output ends of the first servo motor 1 and the second servo motor 7, which pass through and are threaded between the rod and the support rod 2. The threaded rods 8 are rotatably connected to the sliding grooves 9. The fixing blocks 6 pass through and are fixedly connected to the first... Two hydraulic cylinders 17 are connected to two second clamping claws 22 at the output ends of the two front hydraulic cylinders 17, and two first clamping claws 16 at the output ends of the two rear hydraulic cylinders 17. A smoke pipe 10 is connected through and fixedly connected to the upper center of the front end of the smoke pipe 5. When the first hydraulic cylinder 11 is started, it drives the welding torch 4 to move and weld the workpiece. At the same time, the external air pump is started, and the toxic fumes are drawn out through the smoke pipe 5. The welding slag produced during welding falls downward and rolls downward after cooling on the slope 20.
[0032] Working principle: First, the four second hydraulic cylinders 17 are in a retracted state, and the first clamping claw 16 and the second clamping claw 22 are in a separated state. Then, the two opposing second hydraulic cylinders 17 extend, causing the first clamping claw 16 and the second clamping claw 22 to close and clamp the metal workpiece. Then, the first servo motor 1 and the second servo motor 7 drive the threaded rod 8 to rotate, moving the metal workpiece towards the center. Then, the first hydraulic cylinder 11 is activated, driving the welding torch 4 to move and weld the workpiece. At the same time, the external air pump is activated, and the toxic fumes are extracted outward through the smoke extraction pipe 5. The welding slag produced during welding falls downward. After cooling on the slope 20, the welding slag rolls downward. The water pump draws water from the collection tank 3 through the drain pipe 21 and discharges it back into the collection tank 3 through the water inlet pipe 19. An isolation net is set at the opening of the drain pipe 21 to prevent the welding slag from being drawn out by the water pump and causing damage to the water pump.
[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A welding alignment mechanism for metal workpiece processing, comprising a base (15), characterized in that: The base (15) has sliding grooves (9) running through its top front and rear ends and left and right sides. Support rods (2) are slidably connected through each sliding groove (9). Connecting plates (18) are fixedly connected between the tops of two adjacent support rods (2). Fixing blocks (6) are fixedly connected to the top front and rear ends of each connecting plate (18). A collection trough (3) is fixedly connected at the center of the top of the base (15). A ramp (20) is fixedly connected to the bottom of the inner wall of the collection trough (3). A first servo motor (1) is fixedly connected to the left rear end, a second servo motor (7) is fixedly connected to the right rear end of the base (15), a fixed column (13) is fixedly connected to the center of the front end of the base (15), a fixed plate (12) is fixedly connected to the top of the front end of the fixed column (13), a first hydraulic cylinder (11) is fixedly connected to the top of the fixed plate (12), a welding gun (4) is fixedly connected to the output end of the first hydraulic cylinder (11), and a smoking pipe (5) is fixedly connected through the outer wall of the welding gun (4).
2. The welding alignment mechanism for metal workpiece processing according to claim 1, characterized in that: The inner walls of the two front sliding grooves (9) are fixedly connected with sliding rods (14), and the sliding rods (14) pass through and are slidably connected to the support rod (2).
3. The welding alignment mechanism for metal workpiece machining according to claim 1, characterized in that: A water inlet pipe (19) is connected through and fixedly connected to the lower left side of the collection tank (3), and a drain pipe (21) is connected through and fixedly connected to the upper right side of the collection tank (3).
4. The welding alignment mechanism for metal workpiece machining according to claim 1, characterized in that: Both the first servo motor (1) and the second servo motor (7) have threaded rods (8) fixedly connected to their output ends.
5. The welding alignment mechanism for metal workpiece machining according to claim 4, characterized in that: All threaded rods (8) pass through and are threadedly connected to the support rod (2), and all threaded rods (8) are rotatably connected to the sliding groove (9).
6. The welding alignment mechanism for metal workpiece machining according to claim 1, characterized in that: Each of the fixed blocks (6) is connected to a second hydraulic cylinder (17) through and fixedly connected to it.
7. The welding alignment mechanism for metal workpiece machining according to claim 6, characterized in that: The output ends of the two front-end second hydraulic cylinders (17) are all fixedly connected to the second clamping claws (22), and the output ends of the two rear-end second hydraulic cylinders (17) are all fixedly connected to the first clamping claws (16).
8. The welding alignment mechanism for metal workpiece machining according to claim 1, characterized in that: A smoke pipe (10) is connected and fixedly connected to the front center of the smoking pipe (5).