Optical element rapid positioning elastic clamping device

By using a composite structure of a rigid base, a middle silicone buffer layer, and segmented grippers, combined with a V-shaped guide groove and an eccentric cam tension knob, the problems of low clamping efficiency and easy damage in optical component processing are solved, achieving fast, accurate positioning and efficient operation.

CN224129619UActive Publication Date: 2026-04-17SHANGHAI YANMU OPTOELECTRONIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI YANMU OPTOELECTRONIC TECH CO LTD
Filing Date
2025-05-30
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

In current optical component processing, metal chucks are prone to scratching the edges of workpieces, while vacuum chucks have high requirements for the flatness of the workpiece bottom surface and require long auxiliary time when changing workpieces of different sizes, resulting in low clamping efficiency and easy damage to workpieces.

Method used

It adopts a rigid base, a middle silicone buffer layer and a split claw composite structure, combined with a V-shaped guide groove design and an eccentric cam tension knob to achieve flexible stress transmission and rapid positioning. Nylon claws and graphene composite coating are used to increase friction, and the eccentric cam mechanical locking replaces the traditional thread adjustment.

Benefits of technology

It achieves rapid and precise positioning of optical components, with a positioning accuracy of ±0.01mm, improving operating efficiency by 6 times, avoiding damage to the workpiece surface, and adapting to the rapid clamping of workpieces of different sizes.

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Abstract

The utility model discloses an optical element quick positioning elastic clamping device which comprises an optical element positioning elastic clamp, a mirror clamping layer, a middle silica gel buffer layer and a rigid base are arranged on the optical element positioning elastic clamp, and a sectioning clamping jaw and a V-shaped guide groove are arranged in an optical element clamping groove in the center inside the optical element positioning elastic clamp in a matched mode. Machine tool workbench connecting pieces are symmetrically arranged in the rigid base, a limiting safety pin is arranged between the two machine tool workbench connecting pieces in a matched mode, stress flexible transmission is achieved through a composite structure of the rigid base, the middle silica gel buffer layer and the sectioning clamping jaw on the optical element positioning elastic clamp, an optical element can be firmly clamped, and the optical element positioning elastic clamp can be used for positioning the optical element. Due to the design of a V-shaped guide groove in the device, the clamping jaws are automatically centered when contracting, the positioning precision reaches + / -0.01 mm, an eccentric cam loosening and tightening knob arranged in the center of one side of a limiting safety pin in a matched mode is driven by an annular pressing plate to be opened and closed, traditional thread adjustment is replaced by eccentric cam mechanical locking, and the operation efficiency is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of optical processing equipment technology, specifically to an elastic clamping device for rapid positioning of optical components. Background Technology

[0002] Optical components are devices designed and manufactured using optical principles to control, manipulate, or detect light waves. They are core components of optical systems (such as microscopes, cameras, lasers, and fiber optic communication systems). They can alter the direction of light propagation, intensity, phase, polarization state, or spectral distribution.

[0003] The following is an introduction to the classification and common types of optical components:

[0004] I. Main Classifications (by Function)

[0005] Refractive element: It changes the path of light by utilizing the law of refraction.

[0006] lens:

[0007] A convex lens (converging lens) converges parallel light rays to a single point (focal point).

[0008] Concave lens (diverging lens): causes parallel light rays to diverge, and their backward extensions intersect at a point (virtual focal point).

[0009] Applications: Imaging (cameras, telescopes, microscopes, eyeglasses), focusing, collimation, beam shaping.

[0010] Prism:

[0011] Dispersive prism: It uses the different refractive indices of different wavelengths of light to decompose white light into a spectrum (such as a Newtonian prism).

[0012] Reflecting prisms: These utilize total internal reflection to change the direction of light and / or the orientation of the image (such as right-angle prisms, pentagonal prisms, and roof prisms), and are commonly used in periscopes, binocular telescopes, etc.

[0013] Beam splitter: A beam of light is split into two or more beams (such as a cubic beam splitter).

[0014] Polarizing prisms: used to generate or detect polarized light (e.g., Nicol prisms, Wollaston prisms).

[0015] Applications: spectral analysis, beam steering, image rotation, polarization control, beam splitting.

[0016] Reflective element: It changes the path of light by utilizing the law of reflection.

[0017] Plane mirror: The simplest reflecting element, it changes the direction of light without changing the characteristics of the light beam (ideally).

[0018] Spherical mirror:

[0019] Concave mirror (converging mirror): It converges parallel light rays to a focal point.

[0020] Convex mirror (diverging mirror): causes parallel light rays to diverge.

[0021] Aspherical mirrors: Surfaces that are not spherical (such as parabolic, hyperboloid, or ellipsoidal surfaces) are used to eliminate aberrations such as spherical aberration, improve image quality, or achieve special beam shaping (such as in large telescopes and laser focusing systems).

[0022] The production process of optical components involves surface polishing and grinding. Traditional optical component processing often uses metal chucks or vacuum suction cups to fix the workpiece, which has the following problems:

[0023] 1. Rigid contact with metal chucks can easily scratch the edges of workpieces (especially brittle materials such as calcium fluoride crystals).

[0024] 2. Vacuum chucks require a high degree of flatness on the bottom surface of the workpiece; thin components are prone to deformation during adsorption.

[0025] 3. Changing to workpieces of different sizes requires complete disassembly of the fixture, which takes a long time.

[0026] This solution provides a quick clamping device that can adapt to different sizes and avoid damage to the workpiece surface, solving the problems of low clamping efficiency and easy damage to workpieces in existing technologies.

[0027] Therefore, there is an urgent need for an improved technology to solve this problem in the existing technology. Utility Model Content

[0028] The purpose of this invention is to provide a composite structure of a rigid base, a middle silicone buffer layer, and segmented grippers that achieves flexible stress transfer. This structure not only firmly holds optical components, but also features a V-shaped guide groove that automatically aligns the grippers when they retract, achieving a positioning accuracy of ±0.01mm. An eccentric cam tension knob, centrally located on one side of the safety pin, is driven to open and close by a ring pressure plate. The mechanical locking of the eccentric cam replaces traditional threaded adjustment, greatly improving operational efficiency. This invention provides a quick-positioning elastic clamping device for optical components, thus solving the problems mentioned in the background art.

[0029] To achieve the above objectives, this utility model provides the following technical solution: a quick-positioning elastic clamping device for optical components, comprising an optical component positioning elastic clamp, wherein the optical component positioning elastic clamp is provided with a mirror clamping layer, a middle silicone buffer layer, and a rigid base, the main body of the optical component positioning elastic clamp is a three-layer annular nested structure, wherein the mirror clamping layer, the middle silicone buffer layer, and the rigid base are fitted together, and an optical component clamping groove is provided in the center of the interior of the optical component positioning elastic clamp, wherein a segmented gripper and a V-shaped guide groove are fitted together in the optical component clamping groove;

[0030] The rigid base is symmetrically equipped with machine tool worktable connectors inside, and a limit safety pin is provided between the two machine tool worktable connectors.

[0031] Preferably, the clamping mirror layer, the middle silicone buffer layer, and the rigid base are annular steel rings, and a bushing is provided in the center of the inner wall of the clamping mirror layer, the middle silicone buffer layer, and the rigid base. The segmented grippers and the V-shaped guide groove are installed in conjunction with the bushing.

[0032] Preferably, the mirror clamping layer is provided with symmetrical slots on its upper surface, and the mirror clamping layer is provided with fixing holes inside its interior.

[0033] Preferably, one end of the machine tool worktable connector is provided with a mirror horizontal support block, the mirror horizontal support block and the machine tool worktable connector are an integral structure, and the mirror horizontal support block is set in the optical element clamping groove inside the optical element positioning elastic clamp.

[0034] Preferably, an eccentric cam tension knob is provided at the center of one side of the limiting safety pin.

[0035] Preferably, the rigid base has a T-slot and is connected to the machine tool worktable.

[0036] Preferably, the inclination angle inside the V-shaped guide groove is 45°±2°.

[0037] Preferably, the segmented gripper is a nylon gripper, and the surface of the segmented gripper is embedded with a graphene composite coating, with a friction coefficient of 0.08-0.12.

[0038] Preferably, the middle silicone buffer layer has a pre-embedded honeycomb cavity inside, with a compression resilience rate ≥92%.

[0039] Compared with the prior art, the beneficial effects of this utility model are:

[0040] (1) The tilt angle inside the V-shaped guide groove is 45°±2°. The split claw is a nylon claw. The surface of the split claw is embedded with a graphene composite coating. The friction coefficient is 0.08-0.12, which ensures that the split claw can firmly hold the optical element. The diameter adjustment range of the split claw is Φ20-150mm. The single adjustment time is <10 seconds, which can greatly shorten the adjustment time.

[0041] (2) An optical element clamping groove is provided in the center of the optical element positioning elastic clamp. The optical element clamping groove is equipped with a split gripper and a V-shaped guide groove. The inclination angle inside the V-shaped guide groove is 45°±2°. The design of the V-shaped guide groove enables the gripper to automatically align when it retracts, and the positioning accuracy reaches ±0.01mm.

[0042] (3) A limit safety pin is provided between the two machine tool worktables. An eccentric cam tension knob is provided in the center of one side of the limit safety pin. The eccentric cam tension knob is driven to open and close by a ring pressure plate. The mechanical locking of the eccentric cam replaces the traditional thread adjustment, and the operating efficiency is increased by times.

[0043] (4) The rigid base, middle silicone buffer layer and split claw composite structure on the optical element positioning elastic clamp realize the flexible transmission of stress. It can not only firmly hold the optical element, but also the V-shaped guide groove design on the device makes the claw automatically center when it retracts, and the positioning accuracy reaches ±0.01mm. The eccentric cam tension knob set in the center of one side of the limit safety pin is driven by the ring pressure plate to open and close. The mechanical locking of the eccentric cam replaces the traditional thread adjustment, which greatly improves the operating efficiency. Attached Figure Description

[0044] Figure 1 This is a schematic diagram of the optical element positioning elastic clip structure of this utility model;

[0045] Figure 2 This is a bottom view of the optical element positioning elastic clip structure of this utility model;

[0046] Figure 3 This is a top view of the optical element positioning elastic clamp of this utility model;

[0047] Figure 4 This is a side view of the positioning elastic clamp for the optical element of this utility model;

[0048] Figure 5 The image shows a bottom view of the optical element positioning elastic clamp of this utility model.

[0049] In the diagram: 1. Mirror clamping layer; 2. Split gripper; 3. V-shaped guide groove; 4. Middle silicone buffer layer; 5. Rigid base; 6. Limiting safety pin; 7. Eccentric cam tension knob; 8. Machine tool worktable connector; 9. Mirror horizontal lifting block; 10. Bushing; 11. Optical element positioning elastic clamp. Detailed Implementation

[0050] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0051] Please see Figures 1-5This utility model provides a technical solution: a quick positioning elastic clamping device for optical elements, including an optical element positioning elastic clamp 11. The optical element positioning elastic clamp 11 is provided with a mirror layer 1, a middle silicone buffer layer 4, and a rigid base 5. The main body of the optical element positioning elastic clamp 11 is a three-layer ring nested structure. The mirror layer 1, the middle silicone buffer layer 4, and the rigid base 5 are installed together. The Shore hardness of the middle silicone buffer layer 4 is HA50±5. The rigid base 5 has a T-slot and is connected to the machine tool worktable.

[0052] The mirror layer 1, the middle silicone buffer layer 4, and the rigid base 5 are all annular steel rings. The mirror layer 1 is symmetrically equipped with bayonets. The mirror layer 1 is equipped with fixing holes inside. The inner walls of the mirror layer 1, the middle silicone buffer layer 4, and the rigid base 5 are all equipped with bushings 10. The split claws 2 and the V-shaped guide grooves 3 are installed in conjunction with the bushings 10. The middle silicone buffer layer 4 has a pre-embedded honeycomb cavity inside, and the compression rebound rate is ≥92%.

[0053] The optical element positioning elastic clamp 11 has an optical element holding groove in the center of its interior. The optical element holding groove is fitted with a split gripper 2 and a V-shaped guide groove 3. The inclination angle inside the V-shaped guide groove 3 is 45°±2°. The design of the V-shaped guide groove 3 enables the gripper to automatically align itself when it retracts, and the positioning accuracy reaches ±0.01mm.

[0054] The segmented gripper 2 is a nylon gripper with a graphene composite coating embedded in its surface. The coefficient of friction is 0.08-0.12, ensuring that the segmented gripper 2 can firmly hold the optical element. The diameter adjustment range of the segmented gripper 2 is Φ20-150mm, and the single adjustment time is <10 seconds, which can greatly shorten the adjustment time.

[0055] The rigid base 5 is symmetrically provided with machine tool table connectors 8. One end of the machine tool table connector 8 is fitted with a mirror horizontal support block 9. The mirror horizontal support block 9 and the machine tool table connector 8 are an integral structure. The mirror horizontal support block 9 is set in the optical element clamping groove inside the optical element positioning elastic clamp 11.

[0056] A limit safety pin 6 is provided between the two machine tool worktable connecting parts 8. An eccentric cam tension knob 7 is provided in the center of one side of the limit safety pin 6. The eccentric cam tension knob 7 is driven to open and close by a ring pressure plate. The mechanical locking of the eccentric cam replaces the traditional thread adjustment, which improves the operating efficiency by 6 times.

[0057] The rigid base 5, the middle silicone buffer layer 4, and the segmented gripper 2 on the optical element positioning elastic clamp 11 achieve flexible stress transmission. This not only firmly clamps the optical element, but the V-shaped guide groove 3 on the device also allows the gripper to automatically align when it retracts, achieving a positioning accuracy of ±0.01mm. The eccentric cam tension knob 7, which is set in the center of one side of the limit safety pin 6, is driven to open and close by a ring pressure plate. The mechanical locking of the eccentric cam replaces the traditional threaded adjustment, greatly improving the operating efficiency.

[0058] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A quick positioning elastic clamping device for optical elements, comprising an optical element positioning elastic clamp (11), characterized in that: The optical element positioning elastic clip (11) is provided with a mirror clamping layer (1), a middle silicone buffer layer (4), and a rigid base (5). The main body of the optical element positioning elastic clip (11) is a three-layer ring nested structure. The mirror clamping layer (1), the middle silicone buffer layer (4), and the rigid base (5) are installed together. The optical element positioning elastic clip (11) is provided with an optical element clamping groove in the center. The optical element clamping groove is provided with a split claw (2) and a V-shaped guide groove (3). The rigid base (5) is symmetrically provided with machine tool table connectors (8) inside, and a limit safety pin (6) is provided between the two machine tool table connectors (8).

2. The quick positioning elastic clamping device for optical elements according to claim 1, characterized in that: The clamping mirror layer (1), the middle silicone buffer layer (4), and the rigid base (5) are annular steel rings. The inner wall of the clamping mirror layer (1), the middle silicone buffer layer (4), and the rigid base (5) are all provided with bushings (10). The split claws (2) and the V-shaped guide grooves (3) are installed in conjunction with the bushings (10).

3. The quick positioning elastic holding device for optical elements according to claim 1, characterized in that: The mirror clamping layer (1) is symmetrically provided with slots on its upper surface, and the mirror clamping layer (1) is provided with fixing holes inside.

4. The quick positioning elastic holding device for optical elements according to claim 1, characterized in that: One end of the machine tool workbench connector (8) is fitted with a mirror horizontal support block (9). The mirror horizontal support block (9) and the machine tool workbench connector (8) are an integral structure. The mirror horizontal support block (9) is located in the optical element clamping groove inside the optical element positioning elastic clamp (11).

5. The quick positioning elastic holding device for optical elements according to claim 1, characterized in that: An eccentric cam tension knob (7) is provided on one side of the center of the limiting safety pin (6).

6. The quick positioning elastic holding device for optical elements according to claim 1, characterized in that: The rigid base (5) has a T-slot and is connected to the machine tool table.

7. The quick positioning elastic holding device for optical elements according to claim 1, characterized in that: The inclination angle inside the V-shaped guide groove (3) is 45°±2°.

8. The quick positioning elastic holding device for optical elements according to claim 1, characterized in that: The segmented gripper (2) is a nylon gripper with a graphene composite coating embedded on its surface, and has a friction coefficient of 0.08-0.

12.

9. The quick positioning elastic holding device for optical elements according to claim 1, characterized in that: The middle silicone buffer layer (4) has a pre-embedded honeycomb cavity inside, with a compression rebound rate of ≥92%.