Film laminating and pressing structure for card manufacturing

Abstract

The utility model discloses a laminating and pressing structure for card manufacturing, which belongs to the technical field of card manufacturing and is characterized by comprising a bottom plate, a processing box is arranged at the top of the bottom plate, a cylinder telescopic rod is bolted at the top of the processing box, and a pressing plate is bolted at the bottom of the cylinder telescopic rod. A processing table, a heating assembly, an unwinding shaft and a winding mechanism are arranged at the top of the bottom plate, a worker places a card on the top of the bottom plate and the surface of the processing table on the inner side of a processing box, and then the film is unwound through the unwinding shaft; according to the film laminating machine, the film is heated by the heating assembly, and then the pressing plate is driven by starting the telescopic rod of the air cylinder to press the card, so that the film can be preheated in advance in the process of laminating the card by a worker, and the situation that the softening degree of the film cannot reach the standard when the card is laminated is avoided.

Description

Technical Field

[0001] This utility model relates to the field of card manufacturing technology, and in particular to a film-coating and pressing structure for card manufacturing. Background Technology

[0002] Lamination, also known as "plastic coating," "laminating," or "film application," refers to the process of applying a transparent plastic film to the surface of printed materials through heat and pressure. This process protects the material and enhances its gloss. Lamination can be divided into glossy and matte lamination. It is widely used for the surface binding and protection of book covers, picture albums, commemorative albums, postcards, product manuals, calendars, and maps.

[0003] Common laminated packaging products include book covers, cartons, paper boxes, tote bags, fertilizer bags, seed bags, self-adhesive labels, etc. The lamination process requires the use of lamination equipment. Existing lamination equipment is inconvenient to replace the film roller after use, resulting in long replacement time. At the same time, it cannot make slight adjustments to the lamination angle according to different cards, resulting in significant differences in the lamination effect of different cards. This leads to problems of low lamination efficiency and low lamination quality, which greatly reduces the practicality of the lamination equipment.

[0004] Currently, Chinese utility model patent CN213564890U discloses a card laminating device, including a conveyor frame. Support legs are fixedly connected to the four corners of the bottom surface of the conveyor frame. A bearing plate is horizontally fixedly connected to the bottom inner side of each support leg. A support spring is fixedly connected to the top surface of the bearing plate, and a support frame is fixedly connected to the top of the support spring. Notches are provided on the front and rear sides of the top surface of the support frame. This utility model facilitates the replacement of used film rollers and allows for fine adjustment of the laminating angle. This results in better card laminating performance and solves the problems of inconvenient film roller replacement during the laminating process, leading to long replacement times and the inability to finely adjust the laminating angle according to different cards, resulting in significant differences in the laminating effect and low laminating efficiency and quality.

[0005] To address the aforementioned issues, existing patents offer solutions. However, during the card lamination process, the existing pressing structure cannot preheat the film, leading to insufficient softening of the film during lamination. This results in wrinkles on the laminated cards, affecting overall lamination quality, causing waste, increasing manufacturing costs, and hindering usability. Furthermore, after lamination, the waste film cannot be effectively rolled back, requiring manual winding. This manual winding increases workload and is inefficient. The inability to quickly recycle used film impacts subsequent card lamination, failing to meet user needs.

[0006] To address this, a lamination and pressing structure for card manufacturing is proposed. Utility Model Content

[0007] The purpose of this invention is to provide a lamination and pressing structure for card manufacturing. This structure addresses the problem that existing lamination structures cannot preheat the film during the card lamination process, leading to insufficient softening of the film and resulting in wrinkles on the laminated cards. This not only affects the overall lamination quality but also causes waste, increasing manufacturing costs and hindering usability. Furthermore, after lamination, the waste film cannot be effectively rolled back, requiring manual winding, which increases workload and is inefficient. The inability to quickly recover used film negatively impacts subsequent card lamination, ultimately failing to meet the needs of users.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a card-making laminating and pressing structure, including a base plate, a processing box provided on the top of the base plate, a cylinder telescopic rod bolted to the top of the processing box, a pressing plate bolted to the bottom of the cylinder telescopic rod, a processing table provided on the top of the base plate, a heating component provided on the top of the base plate, an unwinding shaft provided on the top of the base plate, and a winding mechanism provided on the top of the base plate;

[0009] The heating assembly includes a controller, a vertical plate, a drive motor, a bidirectional screw, an adjusting block, and a heating shaft. The controller is bolted to the top of the processing box, the vertical plates are all bolted to the top of the base plate, the drive motor is bolted to the top of the vertical plate, the bidirectional screw is bolted to the output end of the drive motor, the adjusting block is threaded to the outside of the bidirectional screw, and the heating shaft is bolted to the inside of the adjusting block.

[0010] Preferably, the winding mechanism includes a fixed plate, each fixed plate being bolted to the top of the base plate, a winding motor being bolted to the outer side of the fixed plate, a winding shaft being bolted to the output end of the winding motor, and an adjustment assembly being bolted to the top of the base plate.

[0011] Preferably, the adjusting assembly includes adjusting plates, each of which is bolted to the top of the base plate. An adjusting rod is rotatably connected to the inner side of the adjusting plate, and an adjusting shaft is slidably connected to the inner side of the adjusting plate. The adjusting shaft is threadedly connected to the outer side of the adjusting rod.

[0012] Preferably, a rotating disk is bolted to the top of the adjusting rod, and the surface of the rotating disk has anti-slip texture.

[0013] Preferably, a cutting tool is bolted to the outer side of the pressing plate, and a downward pressing groove is provided on the top of the processing table, the downward pressing groove engaging with the cutting tool.

[0014] Preferably, the top of the base plate is provided with a sliding groove, and the bottom of the processing table is bolted with a slider, which is slidably connected to the inside of the sliding groove.

[0015] Preferably, a limiting block is bolted to the top of the base plate, and an insertion block is provided on the rear side of the processing table, the insertion block being inserted into the inner side of the limiting block.

[0016] Preferably, each of the base plates is bolted with a support leg, and the support legs are evenly distributed at the four corners of the bottom of the base plate.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. By setting up a heating component, this application can preheat the film in advance during the process of laminating the card by the staff. Therefore, the film will not be unable to soften to the standard during the lamination process, thus avoiding wrinkles on the card after lamination. This will not affect the overall lamination quality and will also avoid waste, thereby reducing manufacturing costs and making it easier for staff to use.

[0019] 2. By setting up a winding mechanism, this application can effectively wind up and recycle the waste film after the card is laminated. Therefore, manual winding and recycling by staff is not required, which not only reduces the workload of staff but also improves the efficiency of recycling. Since the waste film can be effectively recycled after use, it will not affect the subsequent lamination of the card, thus meeting the needs of staff. Attached Figure Description

[0020] Figure 1 This is an overall structural diagram of the card-making lamination and pressing structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the heating assembly of this utility model;

[0022] Figure 3 This is a schematic diagram of the winding mechanism of this utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the adjustment component of this utility model;

[0024] Figure 5 This is a schematic diagram of the internal structure of the processing box of this utility model.

[0025] In the diagram: 1. Base plate; 2. Machining box; 3. Cylinder telescopic rod; 4. Pressing plate; 5. Machining table; 6. Heating assembly; 601. Controller; 602. Vertical plate; 603. Drive motor; 604. Bidirectional screw; 605. Adjusting block; 606. Heating shaft; 7. Unwinding shaft; 8. Winding mechanism; 801. Fixing plate; 802. Winding motor; 803. Winding shaft; 804. Adjusting assembly; 8041. Adjusting plate; 8042. Adjusting rod; 8043. Adjusting shaft; 8044. Rotary disk; 9. Cutting tool; 10. Lower pressing groove; 11. Slide groove; 12. Slider; 13. Limiting block; 14. Insertion block; 15. Support leg. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-5 The present invention provides the following technical solution:

[0028] A card making lamination and pressing structure includes a base plate 1, a processing box 2 on the top of the base plate 1, a cylinder telescopic rod 3 bolted to the top of the processing box 2, a pressing plate 4 bolted to the bottom of the cylinder telescopic rod 3, a processing table 5 on the top of the base plate 1, a heating component 6 on the top of the base plate 1, an unwinding shaft 7 on the top of the base plate 1, and a winding mechanism 8 on the top of the base plate 1.

[0029] The heating assembly 6 includes a controller 601, a vertical plate 602, a drive motor 603, a bidirectional screw 604, an adjusting block 605, and a heating shaft 606. The controller 601 is bolted to the top of the processing box 2, the vertical plates 602 are all bolted to the top of the base plate 1, the drive motor 603 is bolted to the top of the vertical plate 602, the bidirectional screw 604 is bolted to the output end of the drive motor 603, the adjusting block 605 is threaded to the outside of the bidirectional screw 604, and the heating shaft 606 is bolted to the inside of the adjusting block 605.

[0030] In this embodiment: by setting up a base plate 1, a processing box 2, a cylinder telescopic rod 3, a pressing plate 4, a processing table 5, a heating component 6, an unwinding shaft 7, and a winding mechanism 8, the operator places the card on the top of the base plate 1, on the surface of the processing table 5 inside the processing box 2, and then unwinds the film using the unwinding shaft 7. The film is then preheated by the heating component 6, and finally, the cylinder telescopic rod 3 drives the pressing plate 4 to press the card. Therefore, the film can be preheated in advance during the card lamination process, preventing the film from softening to the required level during lamination. This avoids wrinkles on the laminated cards, thus not affecting the overall lamination quality and preventing waste, thereby reducing manufacturing costs and making it easier for staff to use. The winding mechanism 8 allows for effective winding and recycling of the waste film after lamination, eliminating the need for manual winding and recycling. This not only reduces workload but also improves recycling efficiency. Since the waste film is effectively recycled, it will not affect subsequent card lamination, thus meeting the needs of staff.

[0031] Specifically, such as Figure 1 , Figure 3 As shown, the winding mechanism 8 includes a fixed plate 801, which is bolted to the top of the base plate 1. A winding motor 802 is bolted to the outside of the fixed plate 801, and a winding shaft 803 is bolted to the output end of the winding motor 802. An adjustment component 804 is bolted to the top of the base plate 1.

[0032] Specifically, such as Figure 3 , Figure 4 As shown, the adjustment assembly 804 includes an adjustment plate 8041, which is bolted to the top of the base plate 1. An adjustment rod 8042 is rotatably connected to the inner side of the adjustment plate 8041, and an adjustment shaft 8043 is slidably connected to the inner side of the adjustment plate 8041. The adjustment shaft 8043 is threaded to the outer side of the adjustment rod 8042.

[0033] Specifically, such as Figure 4 As shown, a rotating disk 8044 is bolted to the top of the adjusting rod 8042, and the surface of the rotating disk 8044 has anti-slip texture.

[0034] In this embodiment: by setting a fixed plate 801, a winding motor 802, a winding shaft 803, and an adjustment component 804, the operator starts the winding motor 802 on the outside of the fixed plate 801 to drive the winding shaft 803 to wind up the waste film. Then, the tension of the winding is adjusted by the adjustment component 804. Therefore, after the card is laminated, the waste film can be effectively wound up and recycled, so the operator does not need to manually wind up and recycle it. This not only reduces the workload of the operator but also improves the recycling efficiency. Since the waste film can be effectively recycled, it will not affect the subsequent card lamination, thus meeting the operator's needs. The operator rotates the rotating disk 8044 to drive the adjustment rod 8042 on the inside of the adjustment plate 8041 to rotate, thereby driving the adjustment shaft 8043 to rise and fall. This allows the tension of the waste film to be adjusted during the winding process, thus avoiding the waste film from becoming loose after winding, which facilitates the operator's subsequent recycling.

[0035] Specifically, such as Figure 5 As shown, a cutting tool 9 is bolted to the outer side of the pressing plate 4, and a lower pressing groove 10 is provided on the top of the processing table 5, which fits with the cutting tool 9.

[0036] Specifically, such as Figure 5 As shown, a groove 11 is provided on the top of the base plate 1, and a slider 12 is bolted to the bottom of the processing table 5. The slider 12 is slidably connected to the inner side of the groove 11.

[0037] In this embodiment: by setting the cutter 9 and the pressing groove 10, excess film can be cut off, while avoiding damage to the processing table 5 during pressing. By setting the slide groove 11 and the slider 12, it is convenient for the operator to pull out the processing table 5, thereby facilitating the removal of the laminated card.

[0038] Specifically, such as Figure 5 As shown, a limiting block 13 is bolted to the top of the base plate 1, and a plug-in block 14 is provided on the rear side of the processing table 5. The plug-in block 14 is inserted into the inner side of the limiting block 13.

[0039] Specifically, such as Figure 1 As shown, each base plate 1 is bolted with a support leg 15, which is evenly distributed at the four corners of the bottom of the base plate 1.

[0040] In this embodiment: by setting the limiting block 13 and the plug-in block 14, the processing table 5 can be fixed, thereby preventing the processing table 5 from shaking when laminating the card. By setting the support leg 15, the base plate 1 can be supported, thereby improving the stability when laminating the card.

[0041] Working principle: During the card lamination process, the operator activates the drive motor 603 at the top of the vertical plate 602 via the controller 601, which drives the bidirectional screw 604 to rotate. This, in turn, adjusts the heating shaft 606 inside the adjusting block 605 to a suitable position to heat the film. This allows for preheating of the film, preventing the film from softening to the required level during lamination and avoiding wrinkles on the laminated cards. Therefore, it does not affect the overall lamination quality, avoids waste, and reduces manufacturing costs. This design facilitates use by staff. The staff activates the winding motor 802 on the outside of the fixed plate 801, which drives the winding shaft 803 to wind up the waste film. The tension of the winding is then adjusted using the adjusting component 804. Therefore, after card lamination, the waste film can be effectively wound up and recycled, eliminating the need for manual winding and recycling. This not only reduces the workload of staff but also improves recycling efficiency. Since the waste film can be effectively recycled, it will not affect subsequent card lamination, thus meeting the needs of staff.

[0042] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A card manufacturing laminated structure using a film, comprising a base plate (1), characterized in that: The top of the base plate (1) is provided with a processing box (2), the top of the processing box (2) is bolted with a cylinder telescopic rod (3), the bottom of the cylinder telescopic rod (3) is bolted with a pressing plate (4), the top of the base plate (1) is provided with a processing table (5), the top of the base plate (1) is provided with a heating component (6), the top of the base plate (1) is provided with a unwinding shaft (7), and the top of the base plate (1) is provided with a winding mechanism (8). The heating assembly (6) includes a controller (601), a vertical plate (602), a drive motor (603), a bidirectional screw (604), an adjusting block (605), and a heating shaft (606). The controller (601) is bolted to the top of the processing box (2). The vertical plates (602) are all bolted to the top of the base plate (1). The drive motor (603) is bolted to the top of the vertical plate (602). The bidirectional screw (604) is bolted to the output end of the drive motor (603). The adjusting block (605) is threaded to the outside of the bidirectional screw (604). The heating shaft (606) is bolted to the inside of the adjusting block (605).

2. The card manufacturing laminated structure according to claim 1, wherein: The winding mechanism (8) includes a fixed plate (801), which is bolted to the top of the base plate (1). A winding motor (802) is bolted to the outside of the fixed plate (801), and a winding shaft (803) is bolted to the output end of the winding motor (802). An adjustment component (804) is bolted to the top of the base plate (1).

3. The card manufacturing film laminated structure according to claim 2, characterized by: The adjustment assembly (804) includes an adjustment plate (8041), which is bolted to the top of the base plate (1). An adjustment rod (8042) is rotatably connected to the inner side of the adjustment plate (8041), and an adjustment shaft (8043) is slidably connected to the inner side of the adjustment plate (8041). The adjustment shaft (8043) is threaded to the outer side of the adjustment rod (8042).

4. The card manufacturing film laminated structure according to claim 3, characterized by: The top of the adjusting rod (8042) is bolted with a rotating disk (8044), and the surface of the rotating disk (8044) is provided with anti-slip texture.

5. The card manufacturing film laminated structure according to claim 1, wherein: A cutting tool (9) is bolted to the outside of the pressing plate (4), and a lower pressing groove (10) is provided on the top of the processing table (5), which fits with the cutting tool (9).

6. The card manufacturing laminated structure according to claim 1, wherein: The top of the base plate (1) is provided with a sliding groove (11), and the bottom of the processing table (5) is bolted with a slider (12), which is slidably connected to the inside of the sliding groove (11).

7. The card manufacturing film laminated structure according to claim 1, wherein: A limiting block (13) is bolted to the top of the base plate (1), and a plug-in block (14) is provided on the rear side of the processing table (5), and the plug-in block (14) is inserted into the inner side of the limiting block (13).

8. The card manufacturing laminated structure according to claim 1, wherein: Each base plate (1) is bolted with a support leg (15), which is evenly distributed at the four corners of the bottom of the base plate (1).

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