Automatic butt joint gun rack
By setting reflective stickers and sliding plate structures on the docking platform, the problem of AMR vehicles having difficulty recognizing the charging gun holder under insufficient light conditions was solved, enabling precise docking between the energy vehicle and the charging gun holder and improving the efficiency and reliability of unmanned charging.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI HUICHANG NEW ENERGY TECH CO LTD
- Filing Date
- 2025-04-29
- Publication Date
- 2026-04-17
AI Technical Summary
In low-light conditions, the AMR vehicle has difficulty accurately identifying the gun holder position, leading to a failure to dock the energy vehicle with the gun holder and affecting the vehicle's charging efficiency.
A triangular prism-shaped through groove is provided on the side wall of the docking platform. Reflective stickers are attached to the through groove to reflect light. The position and angle of the docking plug are adjusted in conjunction with the sliding plate and the rotating plate. Rollers and anti-collision brackets are used to facilitate the movement and fixation of the gun holder.
This improves the accuracy of AMR vehicles in identifying gun mounts in low-light environments, ensuring precise docking between the energy vehicle and the gun mount, and enhancing the efficiency and reliability of unmanned vehicle charging.
Smart Images

Figure CN224130897U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of automotive charging technology, specifically relating to an automatic docking gun holder. Background Technology
[0002] Currently, the market typically involves staff operating a transport vehicle carrying the battery to the customer's parking space, where staff plug in the charging gun to charge the car, and after charging is complete, staff remove the charging gun and operate the transport vehicle to remove the battery. Staff are involved in every step of the process, which requires high labor costs.
[0003] To reduce labor costs and improve efficiency, we now use unmanned automatic charging for vehicles. After a customer places an order at the fixed gun rack, the customer gets out of the vehicle and plugs it in. Then, the AMR (Automatic Mobile Recycling Vehicle) carries the energy vehicle to the corresponding gun rack. Once the position is determined, the AMR lowers the electrical plug of the energy vehicle and automatically connects it with the electrical plug of the gun rack, automatically charging the vehicle. After the order is completed, the AMR carries the energy vehicle to the next workstation.
[0004] When the AMR vehicle reaches the gun holder position, it autonomously identifies the gun holder position using its own radar recognition features and docks with the gun holder at the accurate position. The docking of electrical plugs requires accuracy and stability. When the light is insufficient, the AMR vehicle has difficulty identifying the gun holder, which may cause the energy vehicle to fail to dock with the gun holder, affecting the charging efficiency of the vehicle. Utility Model Content
[0005] The purpose of this invention is to provide an automatic docking gun holder to solve the technical problem that insufficient ambient light affects the AMR vehicle's ability to identify the gun holder when transporting an AMR vehicle to charge a car, thus preventing the car from docking with the gun holder. The invention aims to improve the accuracy of the AMR vehicle's identification of the gun holder by reflecting light through reflective stickers, thereby enabling the car to accurately dock with the gun holder and improve the car's charging efficiency.
[0006] To solve the above-mentioned technical problems, this utility model provides an automatic docking gun holder, comprising:
[0007] A charging assembly, the charging assembly including a charging gun for charging a vehicle;
[0008] A support mechanism includes a docking platform and a docking assembly, the docking assembly being used to connect to an energy vehicle; the side wall of the docking platform is connected to the charging gun, and the top of the docking platform is movably connected to the docking assembly;
[0009] The side wall of the docking platform is provided with a through groove, which is in the shape of a triangular prism. A reflective sticker is attached to the inclined surface of the through groove to reflect light.
[0010] Furthermore, the through groove is located on the side of the docking platform away from the charging gun, and the axis of the through groove is horizontally set.
[0011] Furthermore, the charging assembly also includes a vertically arranged support rod, the bottom end of which is connected to the side wall of the docking platform away from the through groove; the charging gun is detachably connected to the support rod.
[0012] Furthermore, a placement rack is provided at the top of the frame, and placement slots are provided at both ends of the placement rack, in which the charging gun is detachably placed.
[0013] Furthermore, the docking assembly includes a docking plug, a first sliding plate, and a second sliding plate;
[0014] The bottom surface of the second sliding plate is connected to the top surface of the docking platform, and the first sliding plate and the docking plug are sequentially disposed on the top surface of the second sliding plate;
[0015] The first sliding plate and the second sliding plate are slidably connected.
[0016] Furthermore, a rotating plate and a pad are provided between the docking plug and the first sliding plate. The top end of the rotating plate is connected to the docking plug, and the bottom end of the rotating plate is rotatably connected to the top end of the pad.
[0017] Furthermore, a first slide rail is provided inside the first sliding plate along the length direction of the docking platform, and the bottom end of the pad is slidably connected to the first slide rail.
[0018] Furthermore, a second slide rail is provided inside the second sliding plate along the width direction of the docking platform, and the bottom end of the first sliding plate is slidably connected to the second slide rail.
[0019] Furthermore, the bottom of the docking platform is provided with multiple rollers, which can rotate from the vertical direction to the horizontal direction.
[0020] Furthermore, a horizontal anti-collision frame is provided at the top of the support pole, and the anti-collision frame is located on the side of the support pole away from the charging gun.
[0021] The beneficial effects of this utility model are:
[0022] 1. This utility model uses reflective stickers attached to the docking platform. The reflective stickers are set at an angle, and the light is reflected multiple times on the reflective stickers before being emitted. This makes it easier for the AMR car to identify the gun holder, thereby enabling the energy vehicle to accurately dock with the docking plug for charging. The angled reflective stickers have better reflectivity than flat ones and are easier for the AMR car to identify, thus improving the accuracy and efficiency of unmanned car charging.
[0023] 2. This utility model sets up a docking component, in which the docking plug moves along the length and width directions via the first and second slide rails, and the rotating plate drives the docking plug to rotate in any direction. The docking plug moves and adjusts its angle to facilitate precise docking with the energy vehicle.
[0024] 3. This utility model features rollers to facilitate pushing the gun holder to a designated location. Once there, the rollers are rotated inward to retract the gun holder and then fix it in place for easy docking with the energy vehicle. By setting up a collision shield, the collision shield can contact a wall or object when pushing the gun holder to avoid direct impact with the gun holder and damage to the charging gun.
[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0026] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0027] Figure 1 This is a structural schematic diagram of an automatic docking gun mount according to this utility model;
[0028] Figure 2 yes Figure 1 The left view;
[0029] Figure 3 This is a schematic diagram of the docking component according to Embodiment 2 of this utility model.
[0030] In the picture:
[0031] 1. Charging component; 2. Support mechanism; 3. Frame; 31. Placement rack; 32. Placement slot; 4. Charging gun; 5. Docking platform; 51. Through slot; 52. Reflective sticker; 53. Roller; 6. Docking component; 61. Docking plug; 62. Rotating plate; 621. Pad; 63. First sliding plate; 631. First slide rail; 64. Second sliding plate; 641. Second slide rail; 7. Anti-collision frame. Detailed Implementation
[0032] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0033] Example 1:
[0034] like Figures 1 to 2 As shown, an automatic docking gun mount includes: a charging assembly 1 and a support mechanism 2.
[0035] The charging assembly 1 includes a vertically arranged support pole 3 and a charging gun 4. The charging gun 4 is detachably connected to the support pole 3. The charging gun 4 is used for charging the car. The charging gun 4 is placed on the support pole 3. The charging gun 4 is removed to charge the car. After charging is completed, the charging gun 4 is placed back on the support pole 3.
[0036] The support mechanism 2 includes a docking platform 5 and a docking component 6. The side wall of the docking platform 5 is connected to the charging gun 4. The docking component 6 is used to connect the energy vehicle. The energy vehicle charges through the charging gun 4 by passing electricity through the docking component 6. The top of the docking platform 5 is movably connected to the docking component 6. The docking component 6 can rotate in any direction relative to the docking platform 5. The docking component 6 can move in the front-back and left-right directions relative to the docking platform 5. Adjusting the position and angle of the docking component 6 makes it easier to dock with the energy vehicle.
[0037] To improve the accuracy of AMR vehicle identification, a through groove 51 is provided on the side wall of the docking platform 5. The through groove 51 is triangular prism-shaped, and a reflective sticker 52 is attached to the inclined surface of the through groove 51 to reflect light. The through groove 51 is located on the side of the docking platform 5 away from the charging gun 4, and the axis of the through groove 51 is set horizontally. The reflective sticker 52 is attached to the inclined surfaces on the left and right sides of the through groove 51. Light is reflected off the reflective sticker 52 and then emitted. Some light is reflected multiple times on the reflective sticker 52 before being emitted. The good reflection effect facilitates the identification of the AMR vehicle and thus accurately delivers the energy vehicle to the gun holder for docking with the docking component.
[0038] In this embodiment, the bottom end of the support rod 3 is connected to the side wall of the docking platform 5 away from the through groove 51; the top end of the support rod 3 is provided with a placement rack 31, and both ends of the placement rack 31 are provided with placement grooves 32. The charging gun 4 is detachably placed in the placement groove 32. When the charging gun 4 is placed in the placement groove 32, it is taken out and inserted into the car for charging. After use, it is put back into the placement groove 32.
[0039] Example 2:
[0040] like Figure 3As shown, based on Embodiment 1, the docking assembly 6 includes a docking plug 61, a first sliding plate 63, and a second sliding plate 64; the bottom surface of the second sliding plate 64 is connected to the top of the docking platform 5, and the first sliding plate 63 and the docking plug 61 are sequentially disposed on the top of the second sliding plate 64; the docking plug 61 is electrically connected to the charging gun 4 via a power cord (not shown in the figure), and the docking plug 61 docks with the plug of the energy vehicle to allow power to enter the vehicle for charging via the charging gun 4; the docking plug 61 can move in the front-back and left-right directions via the first sliding plate 63 and the second sliding plate 64 to adjust its position for easy docking with the energy vehicle.
[0041] The first sliding plate 63 is slidably connected to the second sliding plate 64; a rotating plate 62 and a pad 621 are provided between the docking plug 61 and the first sliding plate 63. The top end of the rotating plate 62 is connected to the docking plug 61, and the bottom end of the rotating plate 62 is rotatably connected to the top end of the pad 621. The rotating plate 62 can rotate in any direction to drive the docking plug 61 to rotate and tilt so as to dock with the energy vehicle.
[0042] In this embodiment, a first slide rail 631 is provided inside the first sliding plate 63 along the length direction of the docking platform 5. The bottom end of the pad 621 is slidably connected to the first slide rail 631. The pad 621 drives the docking plug 61 to move along the length direction of the docking platform 5 on the first slide rail 631, thereby realizing the displacement of the docking plug 61 in this direction. A second slide rail 641 is provided inside the second sliding plate 64 along the width direction of the docking platform 5. The bottom end of the first sliding plate 63 is slidably connected to the second slide rail 641. The first sliding plate 63 drives the docking plug 61 to move along the width direction of the docking platform 5 on the second slide rail 641, thereby realizing the displacement of the docking plug 61 in this direction, thereby adjusting the position of the docking plug 61 to facilitate docking with the plug of the energy vehicle.
[0043] In this embodiment, a distance sensor is provided inside the docking plug 61. The distance sensor is electrically connected to a control center (not shown in the figure). The control center is electrically connected to the rotating plate 62, the pad 621, and the first sliding plate 63. The distance sensor sends the plug position signal of the energy vehicle back to the control center. The control center controls the rotating plate 62 to rotate, controls the pad 621 to slide on the first sliding plate 63, and controls the first sliding plate 63 to slide on the second sliding plate 64, so as to realize the adjustment of the position and angle of the docking plug 61 to facilitate docking with the energy vehicle.
[0044] Example 3:
[0045] like Figures 1 to 2As shown in Embodiment 1, the bottom of the docking platform 5 is equipped with multiple rollers 53. These rollers 53 can rotate from a vertical to a horizontal direction. When the gun holder needs to be moved, pushing the gun holder will cause the rollers 53 to move it. After moving, the rollers 53 are rotated inwards to retract to a horizontal position, allowing the gun holder to be placed on the ground for easy docking with the energy vehicle and preventing the energy vehicle from sliding during docking. A horizontal anti-collision frame 7 is provided at the top of the support rod 3. The anti-collision frame 7 is located on the side of the support rod 3 away from the charging gun 4, preventing the gun holder from hitting walls or objects during movement and protecting the charging gun 4 from damage.
[0046] In summary, after the customer places an order by moving the car to the gun holder, the AMR cart transports the energy car to the docking station 5. Ambient light shines on the reflective sticker 52 and is reflected multiple times before being reflected back onto the AMR cart, improving the accuracy of AMR cart recognition. After the energy car arrives at the docking station 5, the docking plug 61 adjusts its displacement and angle according to the position of the energy car until the docking plug 61 aligns with the plug of the energy car. The docking plug 61 transmits the power of the energy car to the charging gun 4, which is then inserted into the car for charging. After charging is completed, the charging gun 4 is removed and placed in the placement slot 32. The AMR cart then transports the energy car to the next station for charging.
[0047] All the devices selected in this application are general standard parts or components known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0048] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0049] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0050] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. An automatic docking gun rack, characterized by, include: A charging assembly (1) includes a charging gun (4) for charging a car; Support mechanism (2), the support mechanism (2) includes docking platform (5) and docking component (6), the docking component (6) is used to connect the energy vehicle; the side wall of the docking platform (5) is connected to the charging gun (4), and the top of the docking platform (5) is movably connected to the docking component (6); The side wall of the docking platform (5) is provided with a through groove (51), which is in the shape of a triangular prism. A reflective sticker (52) is attached to the inclined surface of the through groove (51) for reflecting light.
2. An automatic docking gun rack as in claim 1, wherein, The through groove (51) is located on the side of the docking platform (5) away from the charging gun (4), and the axis of the through groove (51) is set horizontally.
3. An automatic docking gun rack as in claim 1, wherein, The charging assembly (1) also includes a vertically arranged support rod (3), the bottom end of which is connected to the side wall of the docking platform (5) away from the through groove (51); the charging gun (4) is detachably connected to the support rod (3).
4. An automatic docking gun rack as in claim 3, wherein, The top of the support rod (3) is provided with a placement rack (31), and both ends of the placement rack (31) are provided with placement slots (32). The charging gun (4) is detachably placed in the placement slots (32).
5. An automatic docking gun rack as in claim 1, wherein, The docking assembly (6) includes a docking plug (61), a first sliding plate (63), and a second sliding plate (64); The bottom surface of the second sliding plate (64) is connected to the top surface of the docking platform (5), and the first sliding plate (63) and the docking plug (61) are sequentially disposed on the top surface of the second sliding plate (64); The first sliding plate (63) is slidably connected to the second sliding plate (64).
6. An automatic docking gun rack as in claim 5, wherein, A rotating plate (62) and a pad (621) are provided between the docking plug (61) and the first sliding plate (63). The top end of the rotating plate (62) is connected to the docking plug (61), and the bottom end of the rotating plate (62) is rotatably connected to the top end of the pad (621).
7. An automatic docking gun rack as in claim 6, wherein, A first slide rail (631) is provided inside the first sliding plate (63) along the length direction of the docking platform (5), and the bottom end of the pad (621) is slidably connected to the first slide rail (631).
8. An automatic docking gun rack as in claim 5, wherein, A second slide rail (641) is provided inside the second sliding plate (64) along the width direction of the docking platform (5), and the bottom end of the first sliding plate (63) is slidably connected to the second slide rail (641).
9. An automatic docking gun rack as in claim 1, wherein, The bottom end of the docking platform (5) is provided with multiple rollers (53), which can rotate from the vertical direction to the horizontal direction.
10. An automatic docking gun rack as in claim 3, wherein, A horizontal anti-collision frame (7) is provided at the top of the support pole (3), and the anti-collision frame (7) is located on the side of the support pole (3) away from the charging gun (4).