Kit conveying mechanism

By employing a guide rail and wheel system synchronous drive system in the reagent kit delivery mechanism, the stability and positioning accuracy problems of traditional belt conveyor mechanisms are solved, achieving high-precision delivery of reagent kits and stable image acquisition.

CN224131972UActive Publication Date: 2026-04-17MIDO MEDICAL TECH (ZHONGSHAN) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
MIDO MEDICAL TECH (ZHONGSHAN) CO LTD
Filing Date
2025-05-12
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Traditional belt conveyor mechanisms are susceptible to uneven tension and roller eccentricity during reagent kit transport, which can cause reagent kit displacement or jumping, affecting the stability of image acquisition.

Method used

The system employs parallel and spaced first and second guide rails, combined with a synchronous drive system consisting of a drive wheel, driven wheel, tension wheel, and guide wheel, along with a geared motor and detection plate, to ensure the stability and positioning accuracy of the reagent kit during transport.

Benefits of technology

This technology enables high-precision and stable movement of the reagent kit during transport, improving the stability of image acquisition and positioning accuracy, and is suitable for automated visual inspection.

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Abstract

The utility model relates to a kit conveying mechanism which comprises a first guide rail and a second guide rail which are arranged in parallel at an interval, a belt longitudinally arranged along the first guide rail and the second guide rail, a driving wheel and a driven wheel, the driving shaft can synchronously rotate driving wheels of the first guide rail and the second guide rail, the gear motor is arranged at one end of the driving shaft, a detection plate which is arranged on belts of the first guide rail and the second guide rail in a crossing mode is arranged at the upper end of the belt, and the detection plate is embedded between the first guide rail and the second guide rail. The detection plate is guided to move relatively stably between the guide rails and is synchronously driven on the two sides of the detection plate, so that the whole detection plate is kept in a relatively stable state during movement, and a kit at the upper end of the detection plate can be photographed and identified conveniently.
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Description

Technical Field

[0001] This application relates to the field of transmission equipment technology, specifically to the field of reagent kit delivery mechanism technology. Background Technology

[0002] In the field of modern medical testing, reagent kits are crucial diagnostic tools, and their quality directly affects the accuracy of test results and the reliability of clinical judgment. Therefore, during the production and packaging of reagent kits, full inspection is usually required to ensure that each product meets relevant standards and specifications.

[0003] Due to the special nature of medical devices, the entire testing process must strictly avoid human contact to prevent contamination or cross-infection. The industry commonly uses automated visual inspection systems for full inspection of reagent kits. The image acquisition stage largely relies on industrial cameras to photograph and identify the reagent kits as they move continuously on a conveyor belt, which is currently the mainstream testing method.

[0004] Therefore, the reagent kit must maintain stable and uniform movement during transport to reduce problems such as image blurring and positioning deviation. However, the traditional belt conveyor mechanism widely used today is susceptible to factors such as uneven belt tension and roller eccentricity during operation, which can cause slight displacement or even jumping of the reagent kit during transport, affecting the stability of image acquisition. Summary of the Invention

[0005] To address the aforementioned technical problems, this application proposes a reagent kit delivery mechanism that aims to overcome the shortcomings of traditional belt drive structures in terms of operational stability, speed consistency, and positioning accuracy through high-precision transmission, making it more suitable for reagent kit testing.

[0006] To achieve the above objectives, the present application adopts the following technical solution:

[0007] A reagent kit delivery mechanism includes a first guide rail and a second guide rail arranged in parallel and spaced apart, a belt arranged longitudinally along the first guide rail and the second guide rail, and a driving wheel and a driven wheel;

[0008] It also includes a drive shaft that can synchronously rotate the drive wheels of the first guide rail and the second guide rail, and a reduction motor disposed at one end of the drive shaft. The upper end of the belt is provided with a detection plate that spans across the belts of the first guide rail and the second guide rail, and the detection plate is fitted between the first guide rail and the second guide rail.

[0009] A synchronously driven belt is installed on both sides of the guide rail, and a detection plate is installed above the belt that can fit between the first and second guide rails. At this time, the detection plate moves relatively stably between the guide rails, and is also synchronously driven on both sides, so that the overall detection plate maintains a relatively stable state during movement, which facilitates the imaging and identification of the reagent kit on its upper end.

[0010] In some possible implementations, the driving wheel is located below the first and second guide rails, and a tensioning wheel is also located on the opposite side of the driven wheel.

[0011] In some possible implementations, guide wheels are also provided between the driving wheel and the tensioning wheel, and between the driving wheel and the driven wheel.

[0012] In some possible implementations, the first guide rail and the second guide rail are profile structures, each having an upper mounting groove and a lower mounting groove, respectively. The tension wheel and the driven wheel are disposed in the upper mounting groove, and the guide wheel is disposed in the lower mounting groove.

[0013] In some possible implementations, anti-reverse blocks are provided between the tension wheel and the driven wheel.

[0014] In some possible implementations, the first and second guide rails are provided with a support plate at the bottom of the belt on the side above the driven wheel, and the belt is clamped between the support plate and the top of the first and second guide rails.

[0015] In some possible implementations, guide ramps extending outward are provided at both ends between the first guide rail and the second guide rail. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of a reagent delivery mechanism applied in the detection area according to this application;

[0017] Figure 2 This is a schematic diagram of the working state of a reagent kit delivery mechanism according to this application;

[0018] Figure 3 This is a schematic diagram of the unloading state of a reagent kit delivery mechanism according to this application;

[0019] Figure 4 yes Figure 3 Enlarged view of a portion of point A in the middle;

[0020] Figure 5 This is a schematic diagram of the belt separation state;

[0021] Figure 6 yes Figure 2 Enlarged view of section B in the middle. Detailed Implementation

[0022] The following examples further illustrate the features of this application and other related features in detail, so as to facilitate understanding by those skilled in the art:

[0023] It should be noted that the terms “front,” “back,” “left,” “right,” “up,” and “down” used in the following description refer to the directions in the attached diagrams, while the terms “bottom surface,” “top surface,” “inner,” and “outer” refer to the directions toward or away from the geometric center of a specific component, respectively.

[0024] Furthermore, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this case based on the specific circumstances.

[0025] Please refer to Figure 1 In this application, a reagent kit conveying mechanism 100 is used to transport reagent kits 200. Non-contact 100-fold inspection of the reagent kits 200 is required. A mature method is to use an industrial camera 300 to photograph all reagent kits 200 passing through the inspection area. However, a key consideration is maintaining the stability of the reagent kits 200 as they pass through the inspection area. Reagent kits 200 are relatively lightweight, and conventional conveying methods utilize belt drives, which are cost-effective and easy to maintain. However, long-distance transport can lead to insufficient stability, affecting the photographic quality. Therefore, this application provides a reagent kit conveying mechanism 100 in the inspection area to photograph and inspect the reagent kits 200 passing through it.

[0026] Please refer to Figure 2 The reagent kit delivery mechanism 100 of this application includes a first guide rail 11 and a second guide rail 12 arranged in parallel intervals, which are on the same horizontal plane. The main inventive point of this application is a stable delivery method, so the support leg part is not shown. Similarly, the installation structure of the industrial camera 300 is not shown. Its installation structure can be a gantry or the like. Support legs and gantry are common technical means of automated equipment, and will not be described in detail.

[0027] At this point, a belt 2, a drive pulley 31, and a driven pulley 32 are respectively arranged longitudinally along the first guide rail 11 and the second guide rail 12. Here, the longitudinal direction is the direction of the reagent kit 200's flow movement, and the drive pulley 31 and driven pulley 32 are the devices that drive the belt 2 to rotate. At this point, the drive pulleys 31 on the first guide rail 11 and the second guide rail 12 are in a symmetrical state. The drive shaft 4 can be used to make the drive pulleys 31 on both sides rotate synchronously, and a reduction motor 5 is set at one end.

[0028] Please refer to Figure 3 and Figure 4 In some preferred embodiments, to make the belt 2 transmission more stable, the driving pulley 31 is located below the first guide rail 11 and the second guide rail 12, and a tensioning pulley 33 is provided on the opposite side of the driven pulley 32. The opposite side is the longitudinal side as described above, which can tension the belt 2.

[0029] Furthermore, guide wheels 34 are provided between the driving wheel 31 and the tensioning wheel 33, and between the driving wheel 31 and the driven wheel 32. This allows for further adjustment of the tension and makes the transmission of the belt 2 more balanced at both ends. Specifically, the first guide rail 11 and the second guide rail 12 are profile structures, each with an upper mounting groove 13 and a lower mounting groove 14. The upper mounting groove 13 and the lower mounting groove 14 are through grooves arranged longitudinally. The tensioning wheel 33 and the driven wheel 32 are located in the upper mounting groove 13, the guide wheel 34 is installed in the lower mounting groove 14, and the driving wheel 31 is located at its lower end. During transmission, the tensioning wheel 33 and the driven wheel 32 are structures subjected to the force transmitted by the assembly line reagent kit 200. Therefore, anti-slip blocks 35 are provided between the tensioning wheel 33 and the driven wheel 32 to prevent them from slipping with the upper mounting groove 13.

[0030] Please refer to Figure 5 As a stabilizing device for the belt 2, a support plate 15 is provided above the driven pulley 32 on the first guide rail 11 and the second guide rail 12, that is, at the bottom of the belt 2 which is above during transmission. Furthermore, the belt 2 is clamped between the support plate 15 and the tops of the first guide rail 11 and the second guide rail 12. That is, a groove is provided above the support plate 15 to accommodate at least part of the belt 2, thus clamping the belt 2 between the bottom support plate 15 and the tops of the guide rails, enabling more stable transmission.

[0031] Please continue to refer to this. Figure 2 A detection plate 6 is provided at the upper end of the belt 2, spanning the belt 2 positioned between the first guide rail 11 and the second guide rail 12. The reagent kit 200 is placed on the detection plate 6. Please refer to the reference. Figure 6 At this time, the detection plate 6 is fitted between the first guide rail 11 and the second guide rail 12. Furthermore, between the first guide rail 11 and the second guide rail 12, guide ramps 16 extending outward are respectively provided at both ends, so that the detection plate 6 can be smoothly connected to the front and rear production lines.

[0032] Thus, belts 2, which can be synchronously driven, are provided on both sides of the guide rails, and a detection plate 6, which can be fitted between the first guide rail 11 and the second guide rail 12, is provided above the belts 2. At this time, the detection plate 6 makes relatively stable guided movement between the guide rails, and is also synchronously driven on both sides, so that the overall detection plate 6 maintains a relatively stable state when moving, which is convenient for taking pictures and identifying the reagent kit 200 at its upper end.

[0033] As stated above, this case protects a reagent delivery mechanism, and all technical solutions that are the same as or similar to this case should be considered to fall within the scope of protection of this case.

Claims

1. A kit delivery mechanism, characterized by, It includes a first guide rail (11) and a second guide rail (12) arranged in parallel at intervals, a belt (2) arranged longitudinally along the first guide rail (11) and the second guide rail (12), and a driving wheel (31) and a driven wheel (32); It also includes a drive shaft (4) that can synchronously rotate the drive wheel (31) of the first guide rail (11) and the second guide rail (12) and a reduction motor (5) disposed at one end of the drive shaft (4). The upper end of the belt (2) is provided with a detection plate (6) that spans the belt (2) of the first guide rail (11) and the second guide rail (12) and is fitted between the first guide rail (11) and the second guide rail (12).

2. A cartridge transport mechanism as in claim 1, wherein, The driving wheel (31) is located below the first guide rail (11) and the second guide rail (12), and also includes a tensioning wheel (33) located on the opposite side of the driven wheel (32).

3. A cartridge transport mechanism as in claim 2, wherein, It also includes guide wheels (34) respectively disposed between the driving wheel (31) and the tensioning wheel (33), and between the driving wheel (31) and the driven wheel (32).

4. A cartridge transport mechanism as in claim 3, wherein, The first guide rail (11) and the second guide rail (12) are profile structures, and are respectively provided with an upper mounting groove (13) and a lower mounting groove (14). The tension wheel (33) and the driven wheel (32) are provided in the upper mounting groove (13), and the guide wheel (34) is provided in the lower mounting groove (14).

5. A cartridge transport mechanism as in claim 2, wherein, Anti-reverse blocks (35) are respectively provided between the tension wheel (33) and the driven wheel (32).

6. A cartridge transport mechanism as in claim 1, wherein, The first guide rail (11) and the second guide rail (12) have a support plate (15) at the bottom of the belt (2) on the side above the driven wheel (32), and the belt (2) is clamped between the support plate (15) and the top of the first guide rail (11) and the second guide rail (12).

7. A cartridge transport mechanism as in claim 1, wherein, At both ends between the first guide rail (11) and the second guide rail (12), guide ramps (16) extending outward are respectively provided.