Precise puller counting machine with infrared induction function

Abstract

The utility model discloses a precise counter with an infrared induction puller, which relates to the technical field of counters and comprises a support frame, a feed hopper is mounted at the top of the support frame, and a bulk material baffle is mounted at the bottom of the feed hopper. By means of the feed hopper, the bulk material baffle, the conveying rail, the vibration motor, the fixing frame, the light soft rubber blocking piece and the fixing shaft, the fixing frame and the top of the conveying rail are clamped and fixed through the fixing shaft in a threaded mode, at the moment, the light soft rubber blocking piece is tightly attached to the surface of the conveying rail, and then pullers needing to be counted are poured in from the feed hopper. The puller impacts the bulk baffle through a free falling body, due to the fact that the bulk baffle is arranged to be a conical surface, the puller poured in a concentrated mode can be scattered and separated all around and fall onto the conveying rail, the puller can be scattered more easily on the surface of the conveying rail, the stacked and overlapped puller can be swept off through the arrangement of the light soft rubber blocking piece, the puller can be flatly laid, and the accuracy of follow-up puller counting is improved.

Description

Technical Field

[0001] This utility model relates to the field of counting machine technology, specifically a precise counting machine with an infrared sensing pull head. Background Technology

[0002] Zippers are essential components in many industries such as clothing, bags, and home textiles, and their demand continues to increase with the development of these industries. In large-scale production, zipper output is rising daily, and accurate counting of zippers is crucial for production planning, material management, and cost accounting. However, existing ordinary counting devices have limited accuracy and are easily affected by factors such as zipper conveying speed and zipper head position, making accurate identification and counting impossible. In addition, during the feeding process of zipper heads, the zipper heads may pile up and overlap, affecting the accurate identification of the counting device. To solve the above problems, a high-precision counting machine with infrared sensing zipper heads is needed.

[0003] An existing zipper head counting machine cannot prevent the zipper heads from piling up and overlapping during the counting and feeding process, and cannot accurately count the zipper heads, resulting in errors. Therefore, there is an urgent need for a zipper head counting machine with infrared sensing for accurate counting. Utility Model Content

[0004] Therefore, the purpose of this utility model is to provide an infrared sensing zipper head counting machine to solve the problems of existing zipper head counting machines, which cannot prevent zipper heads from accumulating and overlapping during the counting and feeding process, and cannot accurately count zipper heads, resulting in errors.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a precision counting machine with an infrared sensing pull head, comprising a support frame, a feeding hopper mounted on the top of the support frame, a material distribution baffle mounted on the bottom of the feeding hopper, a conveyor rail mounted on the bottom of the support frame, a vibration motor mounted on the bottom of the conveyor rail, a fixing frame mounted on the top of the conveyor rail, a lightweight soft rubber baffle mounted on the bottom of the fixing frame, a fixing shaft mounted on the side wall of the fixing frame, a discharge channel mounted on the bottom of the conveyor rail, an infrared counting probe mounted on the inner wall of the discharge channel, and a display mounted on the outer wall of the discharge channel.

[0006] Preferably, the bulk material baffle is welded to the bottom of the feed hopper, and the top of the bulk material baffle is a conical surface.

[0007] Preferably, the fixing frame is engaged with the conveyor rail, and the lightweight soft rubber baffles are evenly distributed around the central axis of the fixing frame.

[0008] Preferably, the lightweight soft rubber baffle fits tightly against the conveyor rail, and the fixing shaft passes through the interior of the fixing frame and is threadedly connected to the conveyor rail.

[0009] Preferably, the infrared counting probe is horizontally aligned with the bottom corner of the conveyor rail, and the infrared counting probe is electrically connected to the display.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] This utility model uses a feeding hopper, a bulk material baffle, a conveyor rail, a vibrating motor, a fixed frame, a lightweight soft rubber baffle, and a fixed shaft. The fixed frame is engaged with the top of the conveyor rail, and then the fixed shaft is threaded to fix it. At this time, the lightweight soft rubber baffle is in close contact with the surface of the conveyor rail. Then, the pull heads that need to be counted are poured into the feeding hopper. The pull heads hit the bulk material baffle through free fall. Since the bulk material baffle is designed with a conical surface, the pull heads poured in will scatter and fall onto the conveyor rail, making it easier for the pull heads to spread out on the surface of the conveyor rail. The setting of the lightweight soft rubber baffle will sweep off the piled-up and overlapping pull heads, making them spread out, thus improving the accuracy of subsequent pull head counting.

[0012] This invention utilizes a feeding channel, an infrared counting probe, and a display. When the evenly distributed pull heads fall into the feeding channel from the bottom of the conveyor rail, they are counted by the infrared counting probe. The infrared counting probe has advantages such as non-contact detection, fast response speed, high accuracy, and strong anti-interference ability. When the pull heads pass through the infrared sensing area, they block the infrared light, causing the sensor built into the infrared counting probe to generate a change in electrical signal. By processing and analyzing these signals, the number of pull heads can be accurately counted, and finally, the count of pull heads is displayed on the display, greatly reducing counting errors. Attached Figure Description

[0013] Figure 1 This is a structural schematic diagram of the present utility model from the front view;

[0014] Figure 2 This is a cross-sectional structural diagram of the internal components of this utility model;

[0015] Figure 3 This is a structural schematic diagram showing the components surrounding the fixing frame of this utility model disassembled;

[0016] Figure 4 This is a structural schematic diagram showing the details of the components surrounding the infrared counting probe of this utility model.

[0017] In the diagram: 1. Support frame; 2. Feed hopper; 3. Bulk baffle; 4. Conveyor rail; 5. Vibration motor; 6. Fixing frame; 7. Lightweight soft rubber baffle; 8. Fixing shaft; 9. Discharge channel; 10. Infrared counting probe; 11. Display. Detailed Implementation

[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0019] The embodiments of this utility model will be described below based on its overall structure.

[0020] Please see Figures 1-4 A precision counting machine with an infrared sensor-activated slider includes a support frame 1. A feeding hopper 2 is mounted on the top of the support frame 1, and a material baffle 3 is mounted on the bottom of the feeding hopper 2. A conveyor rail 4 is mounted on the bottom of the support frame 1, and a vibration motor 5 is mounted on the bottom of the conveyor rail 4. A fixing frame 6 is mounted on the top of the conveyor rail 4, and lightweight soft rubber baffles 7 are mounted on the bottom of the fixing frame 6. A fixing shaft 8 is mounted on the side wall of the fixing frame 6. The material baffle 3 is welded to the bottom of the feeding hopper 2, and the top of the material baffle 3 is conical. The fixing frame 6 is engaged with the conveyor rail 4, and the lightweight soft rubber baffles 7 are evenly distributed around the central axis of the fixing frame 6, tightly fitting against the conveyor rail 4. The fixing shaft 8 passes through the fixing frame 6. The internal connection to the conveyor rail 4 is threaded. The fixed frame 6 is engaged with the top of the conveyor rail 4 through the feed hopper 2, the bulk baffle 3, the conveyor rail 4, the vibration motor 5, the fixing frame 6, the lightweight soft rubber baffle 7, and the fixing shaft 8. Then, the fixing shaft 8 is threaded to fix it. At this time, the lightweight soft rubber baffle 7 is in close contact with the surface of the conveyor rail 4. Then, the pull heads that need to be counted are poured into the feed hopper 2. The pull heads hit the bulk baffle 3 through free fall. Since the bulk baffle 3 is set with a conical surface, the pull heads poured in will scatter and fall onto the conveyor rail 4, making it easier for the pull heads to spread out on the surface of the conveyor rail 4. The setting of the lightweight soft rubber baffle 7 will sweep off the piled-up and overlapping pull heads, making them spread out, improving the accuracy of subsequent pull head counting.

[0021] Please see Figures 1-4A precision counting machine for zipper pulls with infrared sensing is disclosed. A discharge channel 9 is installed at the bottom of a conveyor rail 4. An infrared counting probe 10 is installed on the inner wall of the discharge channel 9, and a display 11 is installed on the outer wall of the discharge channel 9. The infrared counting probe 10 is horizontally aligned with the bottom corner of the conveyor rail 4 and is electrically connected to the display 11. Through the discharge channel 9, infrared counting probe 10, and display 11, when evenly distributed zipper pulls fall from the bottom of the conveyor rail 4 into the discharge channel 9, they are counted by the infrared counting probe 10. The infrared counting probe 10 has advantages such as non-contact detection, fast response speed, high accuracy, and strong anti-interference ability. When a zipper pull passes through the infrared sensing area, it blocks the infrared light, causing the sensor built into the infrared counting probe 10 to generate an electrical signal change. By processing and analyzing these signals, the number of zipper pulls can be accurately counted, and finally, the count of zipper pulls is displayed on the display 11, greatly reducing counting errors.

[0022] Working Principle: In use, first move the device to the desired position, then engage the fixing frame 6 with the top of the conveyor rail 4, and then secure it with threads via the fixing shaft 8. At this point, the lightweight soft rubber baffle 7 is tightly fitted to the surface of the conveyor rail 4. Then, the pull heads to be counted are poured into the feed hopper 2. The pull heads fall freely and impact the bulk material baffle 3. Because the bulk material baffle 3 is conical, the concentrated pull heads will scatter and fall onto the conveyor rail 4, making it easier for them to spread out on the surface of the conveyor rail 4. The lightweight soft rubber baffle 7 will sweep away any accumulated and overlapping pull heads, making them flat and improving the accuracy of subsequent pull head counting. Then, the evenly dispersed pull heads fall from the bottom of the conveyor rail 4 into the discharge channel 9. At that time, the infrared counting probe 10 counts the number of pull heads. The infrared counting probe 10 has the advantages of non-contact detection, fast response speed, high accuracy and strong anti-interference ability. When the pull head passes through the infrared sensing area, it will block the infrared light, causing the sensor built into the infrared counting probe 10 to generate an electrical signal change. By processing and analyzing these signals, the number of pull heads can be accurately counted. Finally, the count of pull heads is displayed on the display 11, which greatly reduces the counting error. Finally, the pull heads falling from the discharge channel 9 are collected. This completes the use of the device. The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0023] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An infrared induction slider precision counting machine, comprising a support frame (1), characterized in that: The top of the support frame (1) is equipped with a feeding hopper (2), the bottom of the feeding hopper (2) is equipped with a material baffle (3), the bottom of the support frame (1) is equipped with a conveying rail (4), the bottom of the conveying rail (4) is equipped with a vibration motor (5), the top of the conveying rail (4) is equipped with a fixing frame (6), the bottom of the fixing frame (6) is equipped with a lightweight soft rubber baffle (7), the side wall of the fixing frame (6) is equipped with a fixing shaft (8), the bottom of the conveying rail (4) is equipped with a discharge channel (9), the inner wall of the discharge channel (9) is equipped with an infrared counting probe (10), and the outer wall of the discharge channel (9) is equipped with a display (11).

2. The precise counting machine with infrared induction puller according to claim 1, characterized in that: The bulk material baffle (3) is welded to the bottom of the feed hopper (2), and the top of the bulk material baffle (3) is a conical surface.

3. The precise counting machine with infrared induction puller according to claim 1, characterized in that: The fixed frame (6) is engaged with the conveyor rail (4), and the lightweight soft rubber baffles (7) are evenly distributed around the central axis of the fixed frame (6).

4. The precise counting machine with infrared induction puller according to claim 1, characterized in that: The lightweight soft rubber baffle (7) fits tightly against the conveyor rail (4), and the fixed shaft (8) passes through the interior of the fixed frame (6) and is threadedly connected to the conveyor rail (4).

5. The precise counting machine with infrared induction puller according to claim 1, characterized in that: The infrared counting probe (10) is horizontally aligned with the bottom corner of the conveyor rail (4), and the infrared counting probe (10) is electrically connected to the display (11).

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