Tension adjusting straightening frame for multi-strand yarn

Abstract

The utility model relates to the technical field of wire and cable equipment, in particular to a tension-adjusting straightening frame for a multi-strand wire, which comprises a frame body, a guide wheel bracket, a lifting screw rod, a guide piece, a connecting plate, an adjusting piece and a permanent magnet brake, the guide wheel support is fixed to the top of the frame body, the lifting lead screws are arranged in the guide wheel support, the guide pieces are arranged outside the lifting lead screws, the connecting plates are fixed in the guide wheel support, the adjusting pieces are arranged in the connecting plates, the permanent magnet brakes are arranged at one ends of the connecting plates, and the three sets of lifting lead screws and the two sets of connecting plates are arranged. The lifting lead screw on one side is located between the two sets of connecting plates, and the guiding piece comprises a lifting sliding block, a connecting shaft, a first bearing and a multi-strand wire straightening wheel; the lifting sliding block is slidably connected to the exterior of the lifting lead screw. The device has the advantages that the structure is simple, the design is reasonable, the tension of a plurality of wires can be ensured to be consistent, and the production quality stability of the flat wires is further maintained.

Description

Technical Field

[0001] This utility model relates to the field of wire and cable equipment technology, and in particular to a tension-adjusting straightener for multi-strand wires. Background Technology

[0002] Multi-strand wires are made from multiple single-strand wires through processes such as twisting and re-twisting. The uniformity of their tension directly affects the mechanical strength and conductivity of the finished product. Therefore, tension straightening frames are one of the essential pieces of equipment in the wire and cable production process.

[0003] The existing straightening frame structure is relatively complex, and when the existing straightening frame is used to make multi-strand flat wire, the tension of the wire is inconsistent when the wire enters the die head, resulting in unstable flat wire quality. In order to solve this problem, the inventor designed a tension-adjustable straightening frame for multi-strand wire. Utility Model Content

[0004] The purpose of this utility model is to provide a tension adjusting straightening frame for multi-strand wires, which has the advantages of simple structure, reasonable design, and the ability to ensure that the tension of multiple wires is consistent, thereby maintaining the stability of flat wire production quality, and solving the problems mentioned in the above technical background.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a tension-adjusting straightening frame for multi-strand wires, comprising:

[0007] Frame, guide wheel bracket, lifting screw, guide component, connecting plate, adjusting component and permanent magnet brake;

[0008] The guide wheel bracket is fixed to the top of the frame, the lifting screw is set inside the guide wheel bracket, the guide component is set outside the lifting screw, the connecting plate is fixed inside the guide wheel bracket, the adjusting component is set inside the connecting plate, and the permanent magnet brake is set at one end of the connecting plate.

[0009] Furthermore, there are three sets of lifting screws and two sets of connecting plates, with one side of the lifting screw located between the two sets of connecting plates.

[0010] Furthermore, the guide component includes a lifting slider, a connecting shaft, a first bearing, and a multi-strand straightening wheel; the lifting slider is slidably connected to the outside of the lifting screw, the connecting shaft is fixed inside the lifting slider, the inner ring of the first bearing is fixed to the outer surface of the connecting shaft, and the multi-strand straightening wheel is fixed to the surface of the outer ring of the first bearing, and the multi-strand straightening wheel is multi-grooved.

[0011] Furthermore, guide posts are attached to the outer surfaces of both sides of the lifting slider, and the guide posts are fixed inside the guide wheel bracket.

[0012] Furthermore, the adjusting component includes a bearing housing, a second bearing, and a mounting shaft; the bearing housing is fixed inside the connecting plate, the second bearing is disposed inside the bearing housing, the mounting shaft is fixed inside the inner ring of the second bearing, and the mounting shaft is connected to the output end of the permanent magnet brake.

[0013] Furthermore, a tension wheel is fixed to the outer surface of the mounting shaft, and the tension wheel is multi-grooved.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This utility model provides a tension-adjusting straightening frame for multi-strand wires. The straightening frame includes a frame body, a guide wheel bracket, a lifting screw, a guide component, a connecting plate, an adjusting component, and a permanent magnet brake. The overall structure of the straightening frame is simple and reasonably designed. Through the connecting shaft and the first bearing, the multi-strand wire straightening wheel is set at the other end of the lifting slider. The height of the multi-strand wire straightening wheel can be adjusted using the lifting screw. Furthermore, through the connection between the mounting shaft and the permanent magnet brake, a torque in the opposite direction to the wire can be applied to the tension wheel to adjust the wire tension, ensuring that the tension of multiple wires is consistent. This solution is small in size and can be placed close to the joint mold. When the core wire enters the head mold, the wire tension is consistent, making it highly practical. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0018] Figure 2 This is a structural diagram of the guide wheel bracket of this utility model;

[0019] Figure 3 This is a structural diagram of the guide component of this utility model;

[0020] Figure 4 This is a structural diagram of the adjusting component of this utility model.

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 1. Frame; 2. Guide wheel bracket; 3. Lifting screw; 4. Guide column; 5. Guide component; 51. Lifting slider; 52. Connecting shaft; 53. First bearing; 54. Multi-strand straightening wheel; 6. Connecting plate; 7. Adjusting component; 71. Bearing seat; 72. Second bearing; 73. Mounting shaft; 74. Tension wheel; 8. Permanent magnet brake. Detailed Implementation

[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0026] Please see Figures 1-4 As shown, this embodiment is a tension-adjusting straightening frame for multi-strand wires, comprising:

[0027] Frame 1, guide wheel bracket 2, lifting screw 3, guide component 5, connecting plate 6, adjusting component 7, and permanent magnet brake 8;

[0028] The guide wheel bracket 2 is fixed to the top of the frame 1, the lifting screw 3 is set inside the guide wheel bracket 2, the guide 5 is set outside the lifting screw 3, the connecting plate 6 is fixed inside the guide wheel bracket 2, the adjusting component 7 is set inside the connecting plate 6, and the permanent magnet brake 8 is set at one end of the connecting plate 6.

[0029] The frame 1 serves as the main support structure of the device, bearing the installation and fixing of all components. The guide wheel bracket 2 is fixed on the top of the frame 1 and is used to install the lifting screw 3, guide column 4 and connecting plate 6. The lifting screw 3 is used to adjust the height of the lifting slider 51 to adapt to different wire diameters or process requirements. The guide 5 is used to transmit the cable to the required position. The connecting plate 6 is fixed inside the guide wheel bracket 2 and is used to install the adjusting component 7 and permanent magnet brake 8. The adjusting component 7 is used to adjust the tension of the cable transmission. The permanent magnet brake 8 steplessly adjusts the resistance of the tension wheel 74 through the action of the magnetic field to achieve high-precision tension control.

[0030] There are three sets of lifting screws 3 and two sets of connecting plates 6. The lifting screw 3 on one side is located between the two sets of connecting plates 6.

[0031] The guide component 5 includes a lifting slider 51, a connecting shaft 52, a first bearing 53, and a multi-strand straightening wheel 54; the lifting slider 51 is slidably connected to the outside of the lifting screw 3, the connecting shaft 52 is fixed inside the lifting slider 51, the inner ring of the first bearing 53 is fixed to the outer surface of the connecting shaft 52, and the multi-strand straightening wheel 54 is fixed to the surface of the outer ring of the first bearing 53. The multi-strand straightening wheel 54 is multi-grooved.

[0032] The lifting slider 51 carries the connecting shaft 52 and the multi-strand straightening wheel 54, and is used to adjust the height of the straightening wheel. The connecting shaft 52 transmits the lifting motion of the lifting slider 51 to the straightening wheel assembly. The first bearing 53 reduces the frictional resistance when the straightening wheel rotates, ensuring that it can rotate freely with the direction of cable travel. The multi-strand straightening wheel 54 is used to flatten and arrange the multi-strand wires, eliminate bending or tangling, and ensure that the cable is straight and uniform.

[0033] Guide posts 4 are attached to the outer surfaces of both sides of the lifting slider 51, and the guide posts 4 are fixed inside the guide wheel bracket 2;

[0034] The guide column 4 limits the horizontal offset of the lifting slider 51, ensuring that it rises and falls smoothly in the vertical direction;

[0035] The adjusting component 7 includes a bearing housing 71, a second bearing 72, and a mounting shaft 73; the bearing housing 71 is fixed inside the connecting plate 6, the second bearing 72 is disposed inside the bearing housing 71, the mounting shaft 73 is fixed inside the inner ring of the second bearing 72, and the mounting shaft 73 is connected to the output end of the permanent magnet brake 8.

[0036] A tension wheel 74 is fixed to the outer surface of the mounting shaft 73. The tension wheel 74 has a multi-groove shape.

[0037] The bearing housing 71 provides a stable mounting position for the mounting shaft 73 to ensure its concentricity. The second bearing 72 reduces the friction when the tension wheel 74 rotates, achieving smooth transmission. The mounting shaft 73 transmits braking torque to the tension wheel 74 and supports its rotational movement. The tension wheel 74 applies a reverse torque through the permanent magnet brake 8 to dynamically adjust the cable tension and prevent the tension from being too loose or too tight.

[0038] Working principle: When the cable needs to be conveyed to the required position, the lifting slider 51 is first adjusted to the required height using the lifting screw 3. When the cable enters the device, under the setting of the first bearing 53 and the second bearing 72, the multi-strand straightening wheel 54 and the tension wheel 74 move in the same direction as the cable. Under the setting of the permanent magnet brake 8, a torque opposite to that of the cable is applied to the tension wheel 74, thereby adjusting the tension of the cable.

[0039] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0040] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A tension-adjusting straightening rack for a plurality of wires, characterized by comprising: include: The frame (1), guide wheel bracket (2), lifting screw (3), guide component (5), connecting plate (6), adjusting component (7) and permanent magnet brake (8); The guide wheel bracket (2) is fixed on the top of the frame (1), the lifting screw (3) is set inside the guide wheel bracket (2), the guide component (5) is set outside the lifting screw (3), the connecting plate (6) is fixed inside the guide wheel bracket (2), the adjusting component (7) is set inside the connecting plate (6), and the permanent magnet brake (8) is set at one end of the connecting plate (6).

2. The tension-adjusting straightening rack for a multi-strand wire according to claim 1, characterized in that, There are three sets of lifting screws (3) and two sets of connecting plates (6). The lifting screws (3) on one side are located between the two sets of connecting plates (6).

3. The tension-adjusting straightening rack for a multi-strand wire according to claim 1, characterized in that, The guide component (5) includes a lifting slider (51), a connecting shaft (52), a first bearing (53), and a multi-strand straightening wheel (54); the lifting slider (51) is slidably connected to the outside of the lifting screw (3), the connecting shaft (52) is fixed inside the lifting slider (51), the inner ring of the first bearing (53) is fixed to the outer surface of the connecting shaft (52), and the multi-strand straightening wheel (54) is fixed to the surface of the outer ring of the first bearing (53). The multi-strand straightening wheel (54) is multi-grooved.

4. The tension-adjusting straightening rack for a multi-strand wire according to claim 3, characterized in that, The outer surfaces of both sides of the lifting slider (51) are fitted with guide posts (4), which are fixed inside the guide wheel bracket (2).

5. The tension-adjusting straightening rack for a multi-strand wire according to claim 1, characterized in that, The adjusting component (7) includes a bearing housing (71), a second bearing (72), and a mounting shaft (73); the bearing housing (71) is fixed inside the connecting plate (6), the second bearing (72) is disposed inside the bearing housing (71), the mounting shaft (73) is fixed inside the inner ring of the second bearing (72), and the mounting shaft (73) is connected to the output end of the permanent magnet brake (8).

6. A tension-adjusting straightening rack for a plurality of wires as defined in claim 5, wherein, A tension wheel (74) is fixed to the outer surface of the mounting shaft (73), and the tension wheel (74) is multi-grooved.

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