Pipeline insertion type net rack lamp

By designing the light-emitting unit and support unit of the pipe-insertion type grid light, the problems of limited adjustment range and low scene adaptability of traditional grid lights are solved, realizing multi-angle adjustment and rapid adaptation to meet the lighting needs of different scenarios.

CN224135790UActive Publication Date: 2026-04-17FUJIAN SUNLIGHTE OPTOELECTRONICS TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUJIAN SUNLIGHTE OPTOELECTRONICS TECH
Filing Date
2025-06-06
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Traditional grid lights are inflexible, have a limited adjustment range, are cumbersome to operate, and have low scene adaptability, making it difficult to meet the lighting needs of different scenarios.

Method used

It adopts a pipe insertion design, including a light-emitting unit and a support unit. It utilizes a universal frame and multi-specification lower sleeves for 360° stepless adjustment. The support rod cooperates with the pipe transition piece to achieve multi-angle adjustment and quick adaptation.

Benefits of technology

It enables multi-angle adjustment of the grid lights in both horizontal and vertical directions, adapting to different installation locations and environments, meeting diverse indoor and outdoor needs, and improving lighting efficiency and equipment deployment efficiency.

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Abstract

The utility model relates to a pipeline insertion type net rack lamp, and belongs to the field of net rack lamps. Comprising light-emitting units and supporting units. The light-emitting unit comprises a back side lampshade, a heat dissipation plate, an LED lamp panel, a lens and a front side panel. The heat dissipation plate, the LED lamp panel and the lens are sequentially arranged in a containing space formed by the lampshade and the panel. The supporting unit comprises a universal frame, a supporting rod and a pipeline transition piece. The universal frame is fixedly connected with the light-emitting unit; one end of the supporting rod is connected with the universal frame, the side wall of the supporting rod is fixedly connected with a branch pipe arranged at an included angle, and the branch pipe is sleeved with the pipeline transition piece. And the inner and outer sleeves of the pipeline transition piece are respectively sleeved with the branch pipe and the external tubular support piece. According to the design, multi-angle adjustment of the branch pipe is achieved, the structural stability is ensured, the installation flexibility is improved, and the supporting pipe can meet the requirements of various complex scenes.
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Description

Technical Field

[0001] This utility model relates to the field of grid lighting, and more specifically, to a pipe-insertion type grid lighting. Background Technology

[0002] Space frame lights are a type of lighting equipment widely used in large spaces such as industrial plants, warehouses, stadiums, and exhibition venues. Traditional space frame lights often adopt an integrated design, which has the following defects and shortcomings:

[0003] First, there is a lack of flexibility. Traditional grid lights mostly use fixed-angle brackets or simple hinge structures for adjustment, which have a limited adjustment range and are cumbersome to operate. They often require tools and need to be repositioned and measured each time they are used, making it difficult to achieve fast and accurate multi-directional positioning and resulting in low lighting efficiency.

[0004] Secondly, it has low adaptability to different scenarios. Traditional grid lights, due to their fixed structure, are difficult to cope with the changing needs of different exhibition spaces. For example, when switching between indoor and outdoor spaces, they often face structural compatibility issues such as waterproofing and wind resistance. General-purpose lighting solutions cannot meet the precise lighting requirements of high-demand scenarios such as car launches, while special scenarios such as jewelry exhibitions lack the ability to adjust quickly. Utility Model Content

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution.

[0006] This utility model provides a pipe-insertion type grid light, which includes: a light-emitting unit and a support unit.

[0007] A pipe-insertion type grid light includes: a light-emitting unit and a support unit, characterized in that,

[0008] The light-emitting unit includes a rear lamp cover, a heat sink, an LED light panel, a lens, and a front panel, wherein a receiving space is formed between the lamp cover and the panel, and the heat sink, the LED light panel, and the lens are sequentially arranged in the receiving space between the lamp cover and the panel.

[0009] The support unit includes a universal frame, a support rod, and a pipe transition piece. The universal frame is fixedly connected to the light-emitting unit. One end of the support rod is connected to the universal frame. A branch pipe is fixedly connected to the side wall of the support rod. The branch pipe is arranged at an angle to the support rod.

[0010] The pipe transition component includes an upper sleeve and a lower sleeve. The inner wall of the upper sleeve is fitted with the branch pipe, and the lower sleeve is used to be inserted into an external tubular support to insert the pipe into the grid structure and support it on the external tubular support. There are several lower sleeves, and the shape and size of the lower sleeves are different from those of the branch pipes.

[0011] In some embodiments of this application, the top and bottom of the inner side of the lampshade are provided with first limiting members, and the side wall is provided with second limiting members. The first limiting members are used to limit the vertical displacement of the heat sink. The upper and lower edges of the heat sink are provided with heat sink hooks. The LED lamp panel is snapped onto the surface of the heat sink by the heat sink hooks and its horizontal displacement is limited by the second limiting members. The lens is bonded to the LED lamp panel. The rear side of the panel is provided with a panel hook and a positioning protrusion, and the side is provided with a third limiting member. The panel is snapped onto the heat sink by the panel hooks, and the positioning protrusion and the third limiting member limit the displacement of the panel.

[0012] In some embodiments of this application, the outer rear surface of the lampshade is provided with composite heat dissipation holes.

[0013] In some embodiments of this application, the LED lights are arranged in a grid pattern on the LED light board, and a patch end is provided at the lower end of the LED light board.

[0014] In some embodiments of this application, a pull-resistant member is sleeved at the second end of the support rod, and the pull-resistant member has a hole at its bottom for engaging an external power cord.

[0015] As can be seen from the above technical solution, the embodiments of this utility model have at least the following advantages and positive effects:

[0016] 1. Flexible adjustment: The universal bracket allows the grid light to be adjusted at multiple angles in both horizontal and vertical directions, precisely controlling the lighting direction and optimizing the light distribution according to the actual situation; the branch pipes, together with the pipe transition parts, can perfectly adapt to external tubular support components with different orientations, without the need for additional adapter rings.

[0017] 2. Multi-scene applicability: The multi-specification lower end sleeves of this utility model pipe insertion type grid light can be quickly adapted to round, square or irregularly shaped support rods. Combined with the 360° stepless adjustment of the universal frame, it can adapt to different installation positions and lighting needs. It can be perfectly adapted to both indoor and outdoor environments. For example, it can meet the stringent requirements of jewelry exhibitions for precise lighting and meet the wind and earthquake resistance requirements of open-air stages. Attached Figure Description

[0018] The various objectives, features, and advantages of this invention will become more apparent from the following detailed description of preferred embodiments in conjunction with the accompanying drawings. The drawings are merely illustrative illustrations of the invention and are not necessarily drawn to scale. In the drawings, the same reference numerals always denote the same or similar parts. Wherein:

[0019] Figure 1 This is a 3D view of a pipe-insertion type space frame light.

[0020] Figure 2 This is an exploded view of a pipe-insertion space frame light.

[0021] Figure 3 This is a partial sectional view of the connection between the pipe-insertion space frame light and the external pipe.

[0022] Figure 4 This is a 3D view of the lampshade for a pipe-insertion type space frame lamp.

[0023] Figure 5 This is a 3D view of the heat sink for a pipe-insertion type grid structure lamp.

[0024] Figure 6 This is a 3D view of a pipe-insertion type space frame light panel.

[0025] Figure 7 This is a 3D diagram of the anti-pull component.

[0026] The annotations in the attached figures are explained as follows:

[0027] 1. Light-emitting unit; 11. Lampshade; 111. Hexagonal nut; 112. First limiting component; 113. Second limiting component; 114. Strip-shaped hole; 115. Circular hole; 116. Heat dissipation protrusion; 12. Heat sink; 121. Heat sink hook; 122. Groove; 123. Limiting block; 124. Heat dissipation strip; 13. LED light panel; 131. LED light; 132. SMD end; 14. Lens; 15. Panel; 151. Panel hook; 152. Positioning protrusion; 153. Third limiting component;

[0028] 2. Support unit; 21. Universal bracket; 22. Support rod; 221. Branch pipe; 23. Pipe transition component; 231. Upper sleeve; 232. Lower sleeve;

[0029] 3. Anti-pull components; 31. Oval-shaped holes;

[0030] 4. External tubular support components. Detailed Implementation

[0031] Although the present invention can be readily embodied in various forms, only some specific embodiments are shown in the accompanying drawings and will be described in detail in this specification. It is understood that this specification should be regarded as an exemplary illustration of the principles of the present invention and is not intended to limit the present invention to what is described herein.

[0032] Therefore, a feature pointed out in this specification is used to describe one feature of one embodiment of the present invention, and does not imply that every embodiment of the present invention must have the described feature. Furthermore, it should be noted that this specification describes many features. Although certain features may be combined to illustrate possible system designs, these features may also be used in other combinations not explicitly stated. Therefore, unless otherwise stated, the described combinations are not intended to be limiting.

[0033] In the embodiments shown in the accompanying drawings, the directional indications (such as up, down, left, right, front, and back) used to explain the structure and movement of the various elements of this invention are relative rather than absolute. These descriptions are appropriate when these elements are in the positions shown in the drawings. If the descriptions of the positions of these elements change, these directional indications also change accordingly.

[0034] Please see Figures 1 to 7 The present invention provides a pipe-insertion type grid light according to one embodiment.

[0035] Specifically, the pipe-insertion type grid light includes a light-emitting unit 1 and a support unit 2.

[0036] The light-emitting unit 1 includes a rear lampshade 11, a heat sink 12, an LED light panel 13, a lens 14, and a front panel 15, wherein a receiving space is formed between the lampshade 11 and the panel 15, and the heat sink 12, the LED light panel 13, and the lens 14 are sequentially arranged in the receiving space between the lampshade 11 and the panel 15.

[0037] The support unit 2 includes a universal joint 21, a support rod 22, and a pipe transition component 23.

[0038] A hexagonal nut 111 is fixedly installed inside the lampshade 11, and the first end of the universal bracket 21 is threadedly connected to the light-emitting unit 1 through the hexagonal nut 111.

[0039] The first end of the support rod 22 has an external thread, which is connected to the internal thread of the short pipe thread at the second end of the universal joint 21. A branch pipe 221 is fixedly connected to the side wall of the support rod 22. The branch pipe 221 is arranged at an angle to the support rod 22, and the included angle can be any angle between 0° and 180°, excluding 0° and 180° themselves. The branch pipe 221 is sleeved on the pipe transition piece 23. The branch pipe 221 can be circular, square, hexagonal, elliptical, etc.; preferably, the branch pipe 221 is square. When the square branch pipe 221 is engaged with the pipe transition piece 23, it can prevent relative rotation and ensure connection stability.

[0040] The pipe transition component 23 includes an upper sleeve 231 and a lower sleeve 232. The inner wall of the upper sleeve 231 is fitted with the branch pipe 221, and the lower sleeve 232 is used to insert an external tubular support 4, so that the pipe is inserted into the grid light and supported by the external tubular support 4. There are several lower sleeves 232, and each lower sleeve 232 differs from the branch pipe 221 in at least one of the characteristics of shape and size. The lower sleeves 232 of different specifications from the branch pipe 221 can be quickly adapted to the circular, square or irregularly shaped external tubular support 4, realizing plug-and-play, solving the installation limitation problem caused by the single interface of traditional grid lights, and significantly improving the equipment deployment efficiency.

[0041] Preferably, the upper sleeve 231 has a hemispherical outer shape and a square inner wall, the lower sleeve 232 is square, and the outer tubular support 4 is square. The hemispherical upper sleeve 231 can avoid bumps and knocks, the square inner wall can accurately fix the branch pipe 221 to prevent rotation, and the square lower sleeve 232 can be directly inserted into the square outer tubular support 4 to achieve quick alignment and installation. The operation is convenient, and the square contact surface can improve the connection strength and stability.

[0042] In a preferred embodiment, the lampshade 11 has a first limiting member 112 at the top and bottom of its inner side and a second limiting member 113 on its side wall.

[0043] The first limiting member 112 and the second limiting member 113 are wedge-shaped block structures: the first limiting member 112 is symmetrically distributed along the perpendicular bisector of the width direction of the lampshade 11, with at least two sets at the top and bottom of the lampshade 11, for a total of no less than four sets; the second limiting member 113 is symmetrically distributed along the perpendicular bisector of the length direction of the lampshade 11, with at least two sets on the left and right sides of the lampshade 11, for a total of no less than four sets. Preferably, there are four sets of the first limiting member 112 and four sets of the second limiting member 113.

[0044] The wedge-shaped structure, combined with the symmetrical layout, ensures that the vertical limiting force on the heat sink 12 is evenly distributed, avoiding stress concentration on one side. The double sets of first limiting members 112 at the top and bottom of the lamp cover 11 form a four-point support, ensuring that the heat sink 12 does not deflect or shift under vibration. The wedge-shaped inclined surface automatically centers when guiding the heat sink 12 into the lamp cover 11, improving the tolerance rate of assembly tolerance. The symmetrical distribution design also eliminates the directional requirements for installing the heat sink 12, improving assembly convenience.

[0045] The heat sink 12 has heat sink hooks 121 on its upper and lower edges, and a groove 122 is formed on the rear side of the heat sink hooks 121. A limiting block 123 is formed directly above the upper edge groove 122 and directly below the lower edge groove 122. Multiple wavy heat dissipation strips 124 are arranged horizontally on the rear side of the heat sink 12 to increase the heat dissipation area, optimize airflow, and improve heat dissipation efficiency. The limiting block 123 is in planar contact with the first limiting member 112 to restrict the vertical displacement of the heat sink 12.

[0046] Preferably, the LED light board 13 is snapped into the space formed by the heat sink hook 121. The upper and lower sets of heat sink hooks 121 together restrict the vertical displacement of the LED light board 13. At the same time, the inclined surface of the second limiting member 113 forms surface contact with the LED light board 13, restricting the horizontal displacement of the LED light board 13.

[0047] Preferably, the lens 14 is bonded to the LED light panel 13 to avoid mechanical pressure damaging the optical components.

[0048] Preferably, the panel 15 has panel hooks 151 and multiple positioning protrusions 152 at the top and bottom of its rear side. The panel hooks 151 are symmetrically distributed along the vertical line of the width of the panel 15, with at least two sets at the top and at the bottom, for a total of no less than four sets. A third limiting member 153 is provided on the side of the panel 15. The third limiting member 153 is a wedge-shaped inclined surface and is symmetrically distributed along the vertical line of the length of the panel 15. At least one set is provided on the left and right sides of the panel 15, for a total of no less than two sets. Preferably, there are four panel hooks 151 and two third limiting members 153.

[0049] Preferably, the positioning protrusion 152 and the limiting block 123 are in planar contact engagement to restrict the Z-axis displacement of the panel 15; the panel hook 151 and the groove 122 of the heat sink 12 form a snap-fit ​​engagement to restrict the X-axis displacement of the panel 15; and the lateral working surface of the third limiting member 153 forms a surface contact with the inner wall of the lampshade 11 to restrict the Y-axis displacement of the panel 15. The three-point positioning system composed of the positioning protrusion 152 and the third limiting member 153 strictly controls the overall displacement tolerance of the panel 15.

[0050] The modular design enables tool-free operation of each component of the light-emitting unit 1 through snap-fit ​​and limiting cooperation, shortening the assembly time of a single light-emitting unit 1 and reducing maintenance time. At the same time, it allows each component to be replaced or upgraded independently, facilitating the development of derivative models and balancing production efficiency and reliability. The heat sink 12 is first fixed vertically, then horizontally limited by the LED light board 13, and finally the panel 15 is locked independently. The multi-level limiting reduces the cumulative risk of assembly tolerance between components. The wavy heat dissipation strips 124 of the heat sink 12 and the heat dissipation holes of the lamp cover 11 form a modular heat dissipation channel, supporting rapid adaptation to different power models.

[0051] In a preferred embodiment, the rear outer surface of the lampshade 11 is provided with a composite heat dissipation hole structure, including strip-shaped holes 114 and circular holes 115 symmetrically distributed along the vertical line of the width direction of the lampshade 11. At least two circular holes 115 are symmetrically arranged outside the strip-shaped holes 114, with a total number of at least four, about the vertical line of the width direction of the lampshade 11. The rear inner surface of the lampshade 11 is provided with multiple heat dissipation protrusions 116. The heat dissipation protrusions 116 are elongated strip structures, and the projected position of each heat dissipation protrusion 116 is located within the gap area between adjacent strip-shaped holes 114.

[0052] In this composite heat dissipation structure, the strip-shaped holes 114 promote axial airflow, and the circular holes 115 induce the worm gear to enhance heat transfer. The two work together to effectively improve the convective heat transfer coefficient. The symmetrical layout also ensures the structural strength of the lamp cover 11. In addition, the heat dissipation protrusions 116 can increase the heat dissipation area and guide the airflow to form turbulence, further improving the heat dissipation efficiency.

[0053] In a preferred embodiment, the LEDs 131 are arranged in a grid pattern on the LED panel 13, balancing localized dimming and uniformity. The lower end of the LED panel 13 has a surface mount end 132, achieving a compact and reliable electrical connection through high-density surface mount technology, facilitating automated production and rapid maintenance. Preferably, 24 LEDs 131 are arranged at equal intervals in an 8x3 matrix, with each LED 131 independently corresponding to a lens 14.

[0054] In a preferred embodiment, the second end of the support rod 22 is detachably connected to an anti-pull member 3. The bottom of the anti-pull member 3 is provided with an elliptical hole 31, which is used to clamp the external power cord to prevent the line from becoming loose or making poor contact due to pulling, thereby improving safety. The anti-pull member 3 is sleeved on the support rod 22 to ensure a firm connection while facilitating disassembly and maintenance.

[0055] In a preferred embodiment, the support rod 22 and the universal bracket 21 are hollow structures. The support rod 22 has a wiring channel, and the universal bracket 21 has a through hole. The power cable passes through the elliptical hole 31 of the anti-pull hole 3, the wiring channel in the support rod 22, and the through hole in the universal bracket 21 in sequence before being electrically connected to the LED light board 13. This forms a concealed wiring, which protects the power cable with the metal structure throughout, avoiding mechanical damage. At the same time, there are no exposed cables, making it aesthetically pleasing and neat.

[0056] In summary, the universal joint of this utility model's pipe-insertion type grid light allows for multi-angle adjustment in both horizontal and vertical directions, enabling precise control of the lighting direction and optimization of light distribution based on actual conditions. The branch pipes, in conjunction with pipe transition fittings, perfectly adapt to external tubular support components with different orientations, eliminating the need for additional adapter rings. Furthermore, the multi-specification lower sleeves of this utility model's pipe-insertion type grid light can quickly adapt to round, square, or irregularly shaped support rods. Combined with the 360° stepless adjustment of the universal joint, it can adapt to different installation positions and lighting needs, perfectly fitting both indoor and outdoor environments. For example, it meets the stringent requirements of jewelry exhibitions for precise lighting and addresses the wind and earthquake resistance needs of open-air stages.

[0057] Although the present invention has been described with reference to several typical embodiments, it should be understood that the terminology used is descriptive and exemplary, and not restrictive. Since the present invention can be embodied in many forms without departing from the spirit or essence of the invention, it should be understood that the above embodiments are not limited to any of the foregoing details, but should be interpreted broadly within the spirit and scope defined by the appended claims. Therefore, all variations and modifications falling within the scope of the claims or their equivalents should be covered by the appended claims.

Claims

1. A recessed luminaire comprising: The light-emitting unit and the supporting unit are characterized in that, The light-emitting unit includes a rear lamp cover, a heat sink, an LED light panel, a lens, and a front panel, wherein a receiving space is formed between the lamp cover and the panel, and the heat sink, the LED light panel, and the lens are sequentially arranged in the receiving space between the lamp cover and the panel. The support unit includes a universal frame, a support rod, and a pipe transition piece. The universal frame is fixedly connected to the light-emitting unit. One end of the support rod is connected to the universal frame. A branch pipe is fixedly connected to the side wall of the support rod. The branch pipe is arranged at an angle to the support rod. The pipe transition component includes an upper sleeve and a lower sleeve. The inner wall of the upper sleeve is fitted with the branch pipe, and the lower sleeve is used to be inserted into an external tubular support to insert the pipe into the grid structure and support it on the external tubular support. There are several lower sleeves, and the shape and size of the lower sleeves are different from those of the branch pipes.

2. The troffer light of claim 1, wherein, The lampshade has a first limiting member at the top and bottom of its inner side, and a second limiting member on its side wall. The first limiting member restricts the vertical displacement of the heat sink. The heat sink has heat sink hooks at its upper and lower edges. The LED lamp panel is secured to the surface of the heat sink by the heat sink hooks and its horizontal displacement is restricted by the second limiting member. The lens is bonded to the LED lamp panel. The back of the panel has a panel hook and a positioning protrusion, and the side has a third limiting member. The panel is secured to the heat sink by the panel hooks, and the positioning protrusion and the third limiting member restrict the displacement of the panel.

3. The trocarized grid lamp of claim 1, wherein, The outer surface of the rear side of the lampshade is provided with composite heat dissipation holes.

4. The troffer light of claim 1, wherein, The LED lights are arranged in a grid pattern on the LED light board, and the lower end of the LED light board is provided with a surface mount end.

5. The trocarized grid lamp of claim 1, wherein, A pull-resistant component is sleeved at the second end of the support rod. The pull-resistant component has a hole at the bottom for securing an external power cord.