Spherical height measuring device and measuring system for spherical valve plate

Abstract

The embodiment of the utility model provides a ball height measuring device and measuring system for a spherical valve plate, and relates to the technical field of gauges, the measuring device is provided with a base, a positioning ring and a positioning rod, the positioning ring is arranged on the base, the inner diameter of the positioning ring is set to be a first preset value, the positioning rod is vertically arranged in the center of the positioning ring, and the positioning rod is arranged on the base. The bottom end of the positioning rod is connected with the base, the diameter of the positioning rod is equal to the inner diameter of the to-be-measured spherical valve plate, the spherical surface of the to-be-measured spherical valve plate is downwards sleeved into the positioning rod to be in contact with the positioning ring, and the distance from the positioning ring to the top surface of the to-be-measured spherical valve plate is measured. The inner diameter of the positioning ring is set to be a first preset value, the first preset value is the diameter of a theoretical circle, the spherical valve plate to be measured is slid to be in contact with the positioning ring, the contact position is the theoretical circle, and the vertical distance from the measured top surface to the theoretical circle, namely the top surface of the positioning ring, is the ball height of the spherical valve plate to be measured. According to the embodiment of the utility model, the operation is simple, the measurement time is shortened, and the measurement efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of inspection tool technology, and in particular to a spherical distribution plate height measuring device and measuring system. Background Technology

[0002] Spherical distributor plates are typically core components in hydraulic pumps and motors. Their surfaces are machined with a specific curvature spherical structure to dynamically engage with the rotor or swashplate, achieving precise distribution and sealing of high-pressure hydraulic fluid through the periodic opening and closing of oil passages. The machining precision of the spherical height determines the volumetric efficiency, operating noise, and service life of the hydraulic system.

[0003] Existing methods for measuring the height of spherical distribution disks typically employ the traditional three-coordinate measurement method. This involves scanning a circle on the bottom plane to obtain the bottom element, scanning six circles on the sphere to construct the spherical element, and then constructing a theoretical circle on the sphere parallel to the bottom plane. The distance between the constructed theoretical circle and the bottom plane is then measured. This measurement process is time-consuming and inefficient. Utility Model Content

[0004] This utility model provides a spherical height measuring device and system for a spherical distribution plate to solve the technical problems of long time consumption and low efficiency in the spherical height measurement process in related technologies.

[0005] In a first aspect, this utility model provides a spherical height measuring device for a spherical distribution plate, the measuring device comprising: a base;

[0006] A positioning ring is disposed on the base, and the inner diameter of the positioning ring is set to a first preset value.

[0007] A positioning rod is vertically positioned at the center of the positioning ring, with its bottom end connected to the base. The diameter of the positioning rod is equal to the inner diameter of the spherical distribution plate to be measured.

[0008] Insert the spherical surface of the spherical distribution disk under test downwards into the positioning rod until it contacts the positioning ring, and measure the distance from the positioning ring to the top surface of the spherical distribution disk under test.

[0009] In some embodiments, the top periphery of the positioning rod has a rounded corner structure.

[0010] In some embodiments, the positioning rod is detachably connected to the base.

[0011] In some embodiments, the bottom end of the positioning rod is provided with a threaded hole, and the positioning rod is connected to the base by a thread.

[0012] In some embodiments, the base, positioning ring, and positioning rod are all made of steel.

[0013] In some embodiments, the surfaces of the base, positioning ring, and positioning rod are all blackened.

[0014] In some embodiments, the base and the positioning ring are integrally formed.

[0015] In some embodiments, the positioning rod is an elastic conical structure.

[0016] Secondly, this utility model embodiment also provides a spherical height measurement system for a spherical distribution disk, the measurement system including the aforementioned spherical height measurement device for a spherical distribution disk.

[0017] The beneficial effects of the technical solution provided by this utility model include:

[0018] This utility model embodiment provides a spherical height measuring device and system for a spherical distribution plate. The measuring device includes a base, a positioning ring, and a positioning rod. The positioning ring is disposed on the base, and its inner diameter is set to a first preset value. The positioning rod is vertically disposed at the center of the positioning ring, and its bottom end is connected to the base. The diameter of the positioning rod is equal to the inner diameter of the spherical distribution plate to be measured. The spherical surface of the spherical distribution plate to be measured is inserted downwards into the positioning rod until it contacts the positioning ring. The distance from the positioning ring to the top surface of the spherical distribution plate to be measured is measured. In this invention, the inner diameter of the positioning ring is set to a first preset value, which is the diameter of the theoretical circle. During measurement, the spherical distribution plate to be measured is fitted downwards onto the positioning rod, the diameter of which is equal to the inner diameter of the spherical distribution plate. This ensures that the spherical distribution plate and the positioning rod are coaxially assembled. The spherical distribution plate is slid until it contacts the positioning ring; this contact position is the theoretical circle, which is parallel to the top surface. The vertical distance from the top surface to the theoretical circle (i.e., the top surface of the positioning ring) is measured, which is the spherical height of the spherical distribution plate. This embodiment of the invention improves operational simplicity, shortens measurement time, and increases measurement efficiency. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 A schematic diagram of the structure of a spherical distribution disk height measuring device provided in this embodiment of the utility model;

[0021] Figure 2A schematic diagram of the overall detection of a spherical distribution plate height measuring device provided for an embodiment of this utility model;

[0022] Figure 3 A front view of a spherical height measuring device for a spherical distribution plate provided in an embodiment of this utility model;

[0023] Figure 4 A front view of a spherical distribution disk provided for an embodiment of this utility model;

[0024] Figure label:

[0025] 1. Base;

[0026] 2. Positioning ring;

[0027] 3. Positioning rod; 31. Rounded corner structure;

[0028] 4. Spherical distribution plate; 41. Spherical surface; 42. Top surface. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0030] This utility model provides a spherical height measuring device and system for a spherical distribution plate, which can solve the technical problems of long time consumption and low efficiency in the spherical height measurement process in related technologies.

[0031] See Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown in the figure, this utility model provides a spherical distribution plate height measuring device. The measuring device is provided with a base 1, a positioning ring 2 and a positioning rod 3. The positioning ring 2 is disposed on the base 1, and the inner diameter of the positioning ring 2 is set to a first preset value. The positioning rod 3 is vertically disposed in the center of the positioning ring 2, and the bottom end of the positioning rod 3 is connected to the base 1. The diameter of the positioning rod 3 is equal to the inner diameter of the spherical distribution plate 4 to be measured. The spherical surface 41 of the spherical distribution plate 4 to be measured is inserted downward into the positioning rod 3 until it contacts the positioning ring 2. The distance from the positioning ring 2 to the top surface 42 of the spherical distribution plate 4 to be measured is measured.

[0032] In this invention, the inner diameter of the positioning ring 2 is set to a first preset value, which is the diameter of the theoretical circle. During measurement, the spherical surface of the spherical distribution disk 4 to be measured is placed downwards onto the positioning rod 3. The diameter of the positioning rod 3 is equal to the inner diameter of the spherical distribution disk 4 to be measured, ensuring that the spherical distribution disk 4 to be measured and the positioning rod 3 are coaxially assembled. The spherical distribution disk 4 to be measured is slid until it contacts the positioning ring 2. This contact position is the theoretical circle, which is parallel to the top surface 42. The vertical distance from the top surface 42 to the theoretical circle, i.e., the top surface of the positioning ring 2, is measured, which is the spherical height of the spherical distribution disk 4 to be measured. This embodiment of the invention improves operational simplicity, shortens measurement time, and increases measurement efficiency.

[0033] This invention provides a device for measuring the spherical height of a spherical distribution plate. The device includes a base, a positioning ring, and a positioning rod. The inner diameter of the positioning ring is set to a first preset value, which is the diameter of a theoretical circle. During measurement, the spherical distribution plate to be measured is placed face down onto the positioning rod, whose diameter is equal to the inner diameter of the plate, ensuring coaxial assembly. The plate is slid until it contacts the positioning ring; this contact point is the theoretical circle, which is parallel to the top surface. The vertical distance from the top surface to the theoretical circle (the top surface of the positioning ring) is measured, which is the spherical height of the plate. This invention simplifies operation, shortens measurement time, and improves measurement efficiency.

[0034] As an optional implementation, in one embodiment of the utility model, see [link to utility model description]. Figure 1 As shown, the top periphery of the positioning rod 3 is provided with a rounded corner structure 31. In this embodiment of the invention, the rounded corner structure 31 of the positioning rod 3 serves to eliminate stress concentration, prevent micro-cracks from forming on the top periphery of the positioning rod 3, reduce the coefficient of friction, decrease the possibility of friction when the spherical distribution plate 4 is fitted in, and enhance the guiding effect. The rounded corner structure generates a progressive contact force when the spherical distribution plate 4 is fitted in, improving the coaxiality of the assembly. This facilitates assembly while reducing the possibility of friction and increasing service life.

[0035] As an optional implementation, in one embodiment of the invention, the positioning rod 3 is detachably connected to the base 1. In this embodiment, the diameter of the positioning rod 3 must be equal to the inner diameter of the spherical distribution plate 4 to be measured to ensure assembly accuracy. When measuring the spherical height of different spherical distribution plates, different positioning rods 3 are used to adapt to the inner diameter of each spherical distribution plate. The detachable connection improves the applicability of the measuring device.

[0036] As an optional implementation, in one embodiment of the invention, the bottom end of the positioning rod 3 is provided with a threaded hole, and the positioning rod 3 is threadedly connected to the base 1. In this embodiment of the invention, a threaded rod is provided at the center of the base 1, and the threaded hole at the bottom end of the positioning rod 3 is threadedly connected to the threaded rod, which is simple to connect and easy to disassemble.

[0037] As an optional implementation, in one embodiment of the invention, the base 1, positioning ring 2, and positioning rod 3 are all made of steel. In this embodiment, the base 1, positioning ring 2, and positioning rod 3 are made of 45# steel, which has high hardness and strong resistance to deformation, thus improving the reliability and service life of the measuring device.

[0038] As an optional implementation, in one embodiment of the utility model, the surfaces of the base 1, the positioning ring 2, and the positioning rod 3 are all blackened to reduce the risk of corrosion and friction, and further extend the service life of the measuring device.

[0039] As an optional implementation, in one embodiment of the invention, the base 1 and the positioning ring 2 are integrally formed, ensuring the stability of the measuring device.

[0040] As an optional implementation, in one embodiment of the utility model, the positioning rod 3 is an elastic conical structure, which can adapt to the spherical distribution disks under test with different inner diameters, thereby improving the applicable scenarios.

[0041] This utility model also provides a spherical height measurement system for a spherical distribution disk. The measurement system includes the aforementioned spherical height measurement device for a spherical distribution disk. The measurement device is provided with a base 1, a positioning ring 2, and a positioning rod 3. The positioning ring 2 is disposed on the base 1, and the inner diameter of the positioning ring 2 is set to a first preset value. The positioning rod 3 is vertically disposed at the center of the positioning ring 2, and the bottom end of the positioning rod 3 is connected to the base 1. The diameter of the positioning rod 3 is equal to the inner diameter of the spherical distribution disk 4 to be measured. The spherical surface 41 of the spherical distribution disk 4 to be measured is inserted downwards into the positioning rod 3 until it contacts the positioning ring 2. The distance from the positioning ring 2 to the top surface 42 of the spherical distribution disk 4 to be measured is measured. In this invention, the inner diameter of the positioning ring 2 is set to a first preset value, which is the diameter of the theoretical circle. During measurement, the spherical surface of the spherical distribution disk 4 to be measured is placed downwards onto the positioning rod 3. The diameter of the positioning rod 3 is equal to the inner diameter of the spherical distribution disk 4 to be measured, ensuring that the spherical distribution disk 4 to be measured and the positioning rod 3 are coaxially assembled. The spherical distribution disk 4 to be measured is slid until it contacts the positioning ring 2. This contact position is the theoretical circle, which is parallel to the top surface 42. The vertical distance from the top surface 42 to the theoretical circle, i.e., the top surface of the positioning ring 2, is measured, which is the spherical height of the spherical distribution disk 4 to be measured. This embodiment of the invention improves operational simplicity, shortens measurement time, and increases measurement efficiency.

[0042] This invention provides a device for measuring the spherical height of a spherical distribution plate. The device includes a base, a positioning ring, and a positioning rod. The inner diameter of the positioning ring is set to a first preset value, which is the diameter of a theoretical circle. During measurement, the spherical distribution plate to be measured is placed face down onto the positioning rod, whose diameter is equal to the inner diameter of the plate, ensuring coaxial assembly. The plate is slid until it contacts the positioning ring; this contact point is the theoretical circle, which is parallel to the top surface. The vertical distance from the top surface to the theoretical circle (the top surface of the positioning ring) is measured, which is the spherical height of the plate. This invention simplifies operation, shortens measurement time, and improves measurement efficiency.

[0043] As an optional implementation, in one embodiment of the utility model, see [link to utility model description]. Figure 1 As shown, the top periphery of the positioning rod 3 is provided with a rounded corner structure 31. In this embodiment of the invention, the rounded corner structure 31 of the positioning rod 3 serves to eliminate stress concentration, prevent micro-cracks from forming on the top periphery of the positioning rod 3, reduce the coefficient of friction, decrease the possibility of friction when the spherical distribution plate 4 is fitted in, and enhance the guiding effect. The rounded corner structure generates a progressive contact force when the spherical distribution plate 4 is fitted in, improving the coaxiality of the assembly. This facilitates assembly while reducing the possibility of friction and increasing service life.

[0044] As an optional implementation, in one embodiment of the invention, the positioning rod 3 is detachably connected to the base 1. In this embodiment, the diameter of the positioning rod 3 must be equal to the inner diameter of the spherical distribution plate 4 to be measured to ensure assembly accuracy. When measuring the spherical height of different spherical distribution plates, different positioning rods 3 are used to adapt to the inner diameter of each spherical distribution plate. The detachable connection improves the applicability of the measuring device.

[0045] As an optional implementation, in one embodiment of the invention, the bottom end of the positioning rod 3 is provided with a threaded hole, and the positioning rod 3 is threadedly connected to the base 1. In this embodiment of the invention, a threaded rod is provided at the center of the base 1, and the threaded hole at the bottom end of the positioning rod 3 is threadedly connected to the threaded rod, which is simple to connect and easy to disassemble.

[0046] As an optional implementation, in one embodiment of the invention, the base 1, positioning ring 2, and positioning rod 3 are all made of steel. In this embodiment, the base 1, positioning ring 2, and positioning rod 3 are made of 45# steel, which has high hardness and strong resistance to deformation, thus improving the reliability and service life of the measuring device.

[0047] In the description of this utility model, it should be noted that the terms "upper," "lower," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0048] It should be noted that in this invention, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0049] The above description is merely a specific embodiment of the present invention, enabling those skilled in the art to understand or implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features of the present invention.

Claims

1. A device for measuring the spherical height of a spherical flow distribution disc, characterized in that include: Base (1); Positioning ring (2), the positioning ring (2) is disposed on the base (1), and the inner diameter of the positioning ring (2) is set to a first preset value; Positioning rod (3), the positioning rod (3) is vertically set in the center of the positioning ring (2), the bottom end of the positioning rod (3) is connected to the base (1), and the diameter of the positioning rod (3) is equal to the inner diameter of the spherical distribution plate (4) to be measured; Slide the spherical surface (41) of the spherical distribution disk (4) under test downwards onto the positioning rod (3) until it contacts the positioning ring (2), and measure the distance from the positioning ring (2) to the top surface (42) of the spherical distribution disk (4) under test.

2. The device for measuring the spherical height of a spherical flow distribution disc according to claim 1, characterized in that: The top periphery of the positioning rod (3) is provided with a rounded corner structure (31).

3. The device for measuring the spherical height of a spherical flow distribution disc according to claim 1, characterized in that: The positioning rod (3) and the base (1) are detachably connected.

4. The spherical height measuring device for a spherical distribution plate according to claim 1, characterized in that: The bottom end of the positioning rod (3) is provided with a threaded hole, and the positioning rod (3) is connected to the base (1) by a thread.

5. The device for measuring the spherical height of a spherical flow distribution disc according to claim 1, characterized in that: The base (1), positioning ring (2) and positioning rod (3) are all made of steel.

6. The device for measuring the spherical height of a spherical flow distribution disc according to claim 1, characterized in that: The surfaces of the base (1), positioning ring (2) and positioning rod (3) are all blackened.

7. The device for measuring the spherical height of a spherical flow distribution disc according to claim 1, characterized in that: The base (1) and the positioning ring (2) are integrally formed.

8. The device for measuring the spherical height of a spherical flow distribution disc according to claim 1, characterized in that: The positioning rod (3) has an elastic conical structure.

9. A system for measuring the spherical height of a spherical flow distribution disc, characterized in that The device includes a spherical height measuring device for a spherical distribution plate as described in any one of claims 1-8.

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