Data line connector plugging performance quality inspection device
The data cable connector plug-in/plug-out performance quality inspection device, which uses hydraulic drive and a multi-stage clamping structure, solves the problems of inaccurate testing and low efficiency caused by unstable clamping, and achieves stable and efficient plug-in/plug-out performance testing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI HUIZHITAI ELECTRONICS CO LTD
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-17
AI Technical Summary
Traditional quality inspection equipment fixtures are unstable, resulting in inaccurate and inefficient data cable connector plug-in/plug-out tests, and are prone to errors due to human operation.
It employs a hydraulic cylinder, sliding seat, adjusting component, lifting seat, sleeve, lifting component and clamping component. The hydraulic drive and multi-stage clamping structure ensure stable clamping of the joint, and the buffer component prevents displacement and rigid collision.
It enables stable testing of the plugging and unplugging performance of data cable connectors, improving testing accuracy and efficiency, and avoiding human error and equipment damage.
Smart Images

Figure CN224136860U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of performance quality inspection technology, and in particular to a data cable connector plug-in / plug-out performance quality inspection device. Background Technology
[0002] With the widespread use of electronic devices such as smartphones, tablets, and laptops, data cables, as core accessories for data transfer and charging between devices, directly impact user experience due to their reliability and durability. The plugging and unplugging performance of the data cable connector is particularly critical. Frequent plugging and unplugging can lead to wear on metal contacts, cracking of the plastic shell, or loosening of internal solder joints, resulting in poor contact, charging interruptions, or data transfer failures. Therefore, during the data cable manufacturing process, rigorous quality testing of the connector's plugging and unplugging lifespan is essential to ensure that the product meets industry standards and usage requirements.
[0003] Traditional quality inspection equipment often uses fixed or simple elastic structures to hold data cable connectors. During repeated plugging and unplugging, the connectors are prone to displacement due to uneven force or vibration. This not only affects the accuracy of the test results, but also requires multiple adjustments to the position of the clamps during the test, which reduces efficiency and may introduce errors due to human operation.
[0004] Therefore, we propose a data cable connector plug-in / plug-out performance quality inspection device with high clamping stability. Utility Model Content
[0005] To overcome the shortcomings of insufficient clamping stability in traditional devices, this utility model provides a data cable connector plug-in / plug-out performance quality inspection device with high clamping stability.
[0006] The technical solution of this utility model is: a data cable connector plug-in / plug-out performance quality inspection device, comprising a base plate, hydraulic cylinders, a sliding seat, an adjusting component, a lifting seat, a sleeve, a lifting assembly, and a clamping assembly. Hydraulic cylinders are mounted in a front-to-back distribution on the top right side of the base plate. A sliding seat connects the piston rods of the hydraulic cylinders, and an adjusting component is mounted on the sliding seat. A lifting assembly is mounted on the top left side of the base plate. A sleeve is connected in a front-to-back distribution on the top left side of the base plate, and a lifting seat is slidably mounted on the top left side of the base plate. The lower right side of the lifting seat is slidably connected to the inner side of the sleeve. A lifting assembly is mounted on the lifting seat, and the clamping assembly includes... The assembly includes a clamping seat, a double-acting screw, clamping plates, a second threaded rod, guide rods, and pressure plates. The adjusting assembly is equipped with a clamping seat. Both the clamping seat and the lifting seat are rotatably connected to the lower part of a double-acting screw. Clamping plates are threadedly connected to both double-acting screws in a front-to-back distributed manner. Each clamping plate is slidably connected to the corresponding clamping seat and lifting seat. A second threaded rod is rotatably connected to the middle position of the side where the clamping plates on each side are close to each other. Guide rods are connected to the left and right sides of the side where the clamping plates on each side are close to each other. A pressure plate is threadedly connected to the second threaded rod on each side. Each guide rod is slidably connected to the corresponding pressure plate.
[0007] Furthermore, it also includes support blocks, with four support blocks connected to the bottom of the base plate.
[0008] Furthermore, the adjustment assembly includes an adjustment seat, a first threaded rod, and a limiting rod. The first threaded rod is rotatably connected to the middle position of the top of the sliding seat, and the limiting rods are fixedly connected to both the front and rear sides of the top of the sliding seat. The adjustment seat is threaded onto the first threaded rod, and the limiting rods are slidably connected to the adjustment seat.
[0009] Furthermore, the buffer assembly includes a damping component, a buffer spring, and a slide rod. Three slide rods are fixedly connected to the left side of the adjusting seat, and all three slide rods are slidably connected to the lower left side of the clamping seat. Two damping components are connected between the lower part of the clamping seat and the left side of the adjusting seat. The damping components and slide rods are distributed in a staggered manner. Two buffer springs are connected between the lower part of the clamping seat and the left side of the adjusting seat, and the buffer springs are all wrapped around the damping components.
[0010] Furthermore, the lifting assembly includes a third threaded rod and a guide rod. The third threaded rod is threadedly connected to the middle position of the top left side of the lifting seat, and the guide rod is slidably connected to the top left side of the lifting seat in a front-to-back distribution. The third threaded rod is rotatably connected to the top left side of the base plate, and the bottom of the guide rod is fixedly connected to the top left side of the base plate.
[0011] Furthermore, it also includes knobs, with knobs connected to the first threaded rod, the double-ended lead screw, the second threaded rod, and the third threaded rod.
[0012] The beneficial effects are: by setting up components such as clamping seat, bidirectional screw and clamping plate, the clamping plate initially clamps the joint, and then the second screw drives the pressure plates on both sides to further press the joint, so as to achieve more stable joint insertion and removal test and avoid displacement that would affect the quality inspection results. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0014] Figure 2 This is a three-dimensional structural diagram of the sliding seat, the first lifting seat, and the clamping seat of this utility model.
[0015] Figure 3 This is a three-dimensional structural diagram of the second clamping plate, pressure plate, and second threaded rod of this utility model.
[0016] Figure 4 This is a partial sectional view of the present invention.
[0017] Figure 5 This is a three-dimensional structural diagram of the components of this utility model, including the support block, the base plate, and the second lifting seat.
[0018] In the attached diagram, the following labels are used: 1-base plate, 11-support block, 12-hydraulic cylinder, 13-sliding seat, 1301-adjusting seat, 14-first threaded rod, 15-knob, 16-limiting rod, 17-lifting seat, 1701-sleeve, 2-clamping seat, 21-double-acting screw, 3-clamping plate, 31-second threaded rod, 32-guide rod, 33-pressure plate, 4-damping assembly, 41-buffer spring, 42-slide rod, 5-third threaded rod, 51-guide rod. Detailed Implementation
[0019] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0020] Example: A data cable connector plugging and unplugging performance quality inspection device, such as... Figures 1-5 As shown, the system includes a base plate 1, hydraulic cylinders 12, sliding seats 13, adjusting components, lifting seats 17, sleeves 1701, lifting components, and clamping components. Hydraulic cylinders 12 are mounted in a front-to-back arrangement on the top right side of the base plate 1. Sliding seats 13 are bolted to the piston rods of the hydraulic cylinders 12. Adjusting components are mounted on the sliding seats 13. Lifting components are mounted on the top left side of the base plate 1. Sleeves 1701 are connected in a front-to-back arrangement on the top left side of the base plate 1, and lifting seats 17 are slidably mounted on the top left side of the base plate 1. The lower right side of the lifting seats 17 is slidably connected to the inner side of the sleeves 1701. Lifting components are mounted on the lifting seats 17. The clamping components include clamping seats 2 and a bidirectional lead screw. 21. Clamping plate 3, second threaded rod 31, guide rod 32 and pressure plate 33. The adjusting assembly is provided with clamping seat 2. Both clamping seat 2 and lifting seat 17 are rotatably connected to bidirectional screw rod 21. Clamping plates 3 are connected to the two bidirectional screw rods 21 in a front-to-back distributed threaded manner. Each clamping plate 3 is slidably connected to the corresponding clamping seat 2 and lifting seat 17. The middle position of the side of each clamping plate 3 that is close to each other is rotatably connected to the second threaded rod 31. The left and right sides of the side of each clamping plate 3 that is close to each other are connected to the guide rod 32. Each second threaded rod 31 on each side is threadedly connected to the pressure plate 33. Each guide rod 32 is slidably connected to the corresponding pressure plate 33.
[0021] like Figure 1 As shown, it also includes support blocks 11, and the four top corners of the bottom of the base plate 1 are fixedly connected with support blocks 11 to make the device more stable when placed.
[0022] like Figures 1-2 As shown, the adjustment assembly includes an adjustment seat 1301, a first threaded rod 14, and a limiting rod 16. The first threaded rod 14 is rotatably connected to the middle position of the top of the sliding seat 13. The limiting rods 16 are fixedly connected to both the front and rear sides of the top of the sliding seat 13. The adjustment seat 1301 is threadedly connected to the first threaded rod 14, and the limiting rods 16 are slidably connected to the adjustment seat 1301.
[0023] like Figure 4As shown, the buffer assembly includes a damping component 4, a buffer spring 41, and a slide rod 42. Three slide rods 42 are fixedly connected to the left side of the adjusting seat 1301, and all three slide rods 42 are slidably connected to the lower left side of the clamping seat 2. Two damping components 4 are connected between the lower part of the clamping seat 2 and the left side of the adjusting seat 1301. The damping components 4 and the slide rods 42 are distributed in a staggered manner. Two buffer springs 41 are connected between the lower part of the clamping seat 2 and the left side of the adjusting seat 1301. The buffer springs 41 are all wrapped around the damping components 4, which can effectively avoid displacement caused by rigid collision.
[0024] like Figure 5 As shown, the lifting assembly includes a third threaded rod 5 and a guide rod 51. The third threaded rod 5 is threadedly connected to the middle position of the top left side of the lifting seat 17. The guide rod 51 is slidably connected to the top left side of the lifting seat 17 in a front-to-back distribution. The third threaded rod 5 is rotatably connected to the top left side of the base plate 1. The bottom of the guide rod 51 is fixedly connected to the top left side of the base plate 1.
[0025] like Figures 1-5 As shown, it also includes a knob 15. The first threaded rod 14, the bidirectional lead screw 21, the second threaded rod 31 and the third threaded rod 5 are all fixedly connected with knobs 15 for easy operation.
[0026] When the operator uses this device to inspect the plugging and unplugging performance of the data cable connector, first place the data cable connector on the clamping seat 2, and rotate the double-ended screw 21 by knob 15 until the clamping plate 3 initially clamps the connector. Then, rotate the second threaded rod 31 in sequence, causing the two pressure plates 33 on both sides to slide downwards until the connector is further pressed. This double fixation effectively prevents displacement during plugging and unplugging. The interface is then placed on the lifting seat 17 and fixed in the same way. After completion, the height of the clamping seat 2 is adjusted by rotating the first threaded rod 14, and then the lifting seat 17 is adjusted to the position where the interface is aligned with the connector by the third threaded rod 5. After adjustment, the hydraulic cylinder 12 is activated. At this time, the hydraulic pressure... The piston rod of cylinder 12 will drive the sliding seat 13 to move to the left into the connector insertion interface, and then to the right into the pull-out interface. At the same time, with the cooperation of the damping component 4, the buffer spring 41 and the slide rod 42, the damping component 4 and the buffer spring 41 will undergo elastic changes when pulled out, which will buffer and reduce the shock of the clamping seat 2, further avoiding damage caused by rigid collision. This completes one insertion and extraction quality inspection. The hydraulic cylinder 12 is controlled to drive the sliding seat 13 to move to perform multiple insertion and extraction quality inspections according to the set number of times. After the set number of tests is completed, the hydraulic cylinder 12 is turned off, and the second threaded rod 31 and the double-acting screw 21 are operated in reverse order to disengage the second threaded rod 31 and the double-acting screw 21 from the test piece. In this way, the test piece can be removed.
[0027] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.
Claims
1. A data cable connector plugging and unplugging performance quality inspection device, characterized in that: The system includes a base plate (1), hydraulic cylinders (12), sliding seats (13), adjusting components, lifting seats (17), sleeves (1701), lifting components, and clamping components. Hydraulic cylinders (12) are symmetrically distributed on the top right side of the base plate (1). Sliding seats (13) connect the piston rods of the hydraulic cylinders (12). Adjusting components are mounted on the sliding seats (13). Lifting components are mounted on the top left side of the base plate (1). Sleeves (1701) are symmetrically distributed on the top left side of the base plate (1). Lifting seats (17) are slidably mounted on the top left side of the base plate (1). The lower part of the lifting seats (17) is slidably connected to the inner side of the sleeves (1701). Lifting components are mounted on the lifting seats (17). The clamping components include a clamping seat (2), a two-way screw (21), and a clamp. The assembly includes a plate (3), a second threaded rod (31), a guide rod (32), and a pressure plate (33). The adjustment assembly is equipped with a clamping seat (2). The clamping seat (2) and the lower part of the lifting seat (17) are rotatably connected to a two-way screw (21). Two clamping plates (3) are threadedly connected to the two two-way screws (21). Each clamping plate (3) is slidably connected to the corresponding clamping seat (2) and lifting seat (17). The middle position of the side where the clamping plates (3) are close to each other is rotatably connected to a second threaded rod (31). The left and right sides of the side where the clamping plates (3) are close to each other are connected to guide rods (32). Each second threaded rod (31) is threadedly connected to a pressure plate (33). Each guide rod (32) is slidably connected to the corresponding pressure plate (33).
2. The data cable connector plugging and unplugging performance quality inspection device as described in claim 1, characterized in that: It also includes support blocks (11), and the bottom of the base plate (1) is connected to four support blocks (11).
3. The data line connector plug-in performance quality inspection device according to claim 2, wherein: The adjustment assembly includes an adjustment seat (1301), a first threaded rod (14), and a limiting rod (16). The first threaded rod (14) is rotatably connected to the top of the sliding seat (13), and the limiting rods (16) are fixedly connected to both sides of the top of the sliding seat (13). The adjustment seat (1301) is threadedly connected to the first threaded rod (14), and the limiting rods (16) are slidably connected to the adjustment seat (1301).
4. The data line connector plug-in performance quality inspection device according to claim 3, characterized in that: The buffer assembly includes a damping component (4), a buffer spring (41), and a slide rod (42). Multiple slide rods (42) are fixedly connected to the left side of the adjusting seat (1301), and the slide rods (42) are all slidably connected to the lower left side of the clamping seat (2). Multiple damping components (4) are connected between the lower part of the clamping seat (2) and the left side of the adjusting seat (1301). The damping components (4) and the slide rods (42) are distributed in a staggered manner. A buffer spring (41) is connected between the lower part of the clamping seat (2) and the adjusting seat (1301). The buffer springs (41) are all wrapped around the damping components (4).
5. The data line connector plug-in performance quality inspection device according to claim 4, wherein: The lifting assembly includes a third threaded rod (5) and a guide rod (51). The top of the lifting seat (17) is threadedly connected to the third threaded rod (5), and the top of the lifting seat (17) is slidably connected to the guide rod (51) in a front-to-back distribution. The third threaded rod (5) is rotatably connected to the top left side of the base plate (1), and the bottom of the guide rod (51) is fixedly connected to the top left side of the base plate (1).
6. The data line connector plug-in performance quality inspection device according to claim 5, wherein: The knob (15) is connected to the first threaded rod (14), the bidirectional screw rod (21), the second threaded rod (31) and the third threaded rod (5).