Rapid fault detector for electric four-wheeler
By designing the movable cover and winding drum structure of the electric four-wheeled vehicle rapid fault detector, the problems of wire scattering and heat accumulation were solved, achieving convenient wire storage and stable use of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG CHANGJING MUNICIPAL ENG CO LTD
- Filing Date
- 2025-04-24
- Publication Date
- 2026-04-17
AI Technical Summary
Existing electric vehicle fault detectors are prone to damage when not in use due to loose wires, internal heat buildup that can damage the device, and inconvenient storage.
A rapid fault detector for electric four-wheeled vehicles was designed, which adopts a movable cover and a winding drum structure. The movable cover is equipped with a ventilation fan for heat dissipation, the winding drum is used for wire storage, and the end plate and limiting groove structure ensure stable storage of the device.
It enables convenient storage of wires and effective heat dissipation of the device, avoiding wire damage and heat accumulation, and ensuring the stable use of the detector.
Smart Images

Figure CN224137385U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electric vehicle repair equipment technology, and in particular to a rapid fault detection instrument for electric four-wheeled vehicles. Background Technology
[0002] Electric bicycles and electric tricycles are favored by people and recognized by urban traffic management departments for their labor-saving, convenience, economy, and environmental friendliness, and are therefore widely used as people's means of transportation. However, some malfunctions are inevitable during use, such as key switch failure, gear shift failure, accelerator failure, encoder failure, brake power-off switch failure, controller failure, and battery failure.
[0003] In existing technologies, fault detectors with voltmeters are generally used to diagnose and repair faults in electric vehicles, such as key switch failures, gear shift failures, accelerator failures, encoder failures, brake power-off switch non-returning failures, controller failures, and battery failures. However, existing fault detectors generally use wires to connect to the electric vehicle's interface. When not in use, the wires may become loose and damaged, and they are also inconvenient to store. Furthermore, during use, the internal components of the detector generate heat due to power, and the heat buildup may damage the detector.
[0004] Therefore, it is necessary to invent a rapid fault detection device for electric four-wheeled vehicles to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a rapid fault detection instrument for electric four-wheeled vehicles to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a rapid fault detector for electric four-wheeled vehicles, comprising a device housing, a voltage display meter fixedly mounted at one end of the device housing, a cavity inside the device housing, a fixed frame fixedly mounted inside the cavity, a movable cover slidably mounted inside the fixed frame, limiting frames fixedly mounted at both ends of the movable cover, through slots extending through one end of each side of the movable cover, fixed plates fixedly mounted at the openings of each of the through slots, both fixed plates being inclined and symmetrically arranged, ventilation fans fixedly mounted in the middle of each of the two fixed plates, with the two ventilation fans rotating in opposite directions, a partition fixedly mounted between the two fixed plates, and the partition fixedly mounted inside the movable cover, a ventilation slot extending through one end of the outer wall of the device housing, and a winding bobbin fixedly mounted at one end of the movable cover, the position of the winding bobbin corresponding to the ventilation slot.
[0007] Preferably, the outer wall of the winding drum is provided with a plurality of winding guide plates, and the outer side of the winding guide plates is provided with a plurality of wire grooves in a horizontal sequence.
[0008] Preferably, one end of the winding drum is fixedly provided with an end plate, and the end plate is adapted to the cavity inside the equipment housing.
[0009] Preferably, the end plate has a through slot inside, the slot has a slidable insert block inside, and the inner side wall of the device housing has a limiting groove adapted to the insert block.
[0010] Preferably, a square groove is provided in the middle of the insert block, and a fixing block is slidably provided inside the square groove. The fixing block is fixed inside the slot, and a spring is provided between the fixing block and the inner wall of the square groove.
[0011] Preferably, one end of the insert is provided with an inclined structure, and the other end of the insert is fixedly provided with a pull ring, which is located inside the winding drum.
[0012] The technical effects and advantages of this utility model are as follows:
[0013] 1. This utility model, by setting up an equipment shell, a movable cover, a ventilation fan, and a partition, allows the movable cover to slide inside the equipment shell when the device is testing an electric vehicle. This allows the ventilation fan to move to a position corresponding to the ventilation slot on the outside of the equipment shell. At this time, the two ventilation fans can respectively drive air into and out of the equipment shell to achieve air flow inside and outside the equipment shell. During the air flow, the heat generated inside the equipment shell can be carried out to avoid heat accumulation affecting the normal use of the device. In addition, a winding drum is provided at one end of the movable cover, and the wires of the device can be wound around the outside of the winding drum for easy storage of the device. At the same time, when the device is in use, the winding drum moves with the movable cover to the outside of the equipment shell for easy removal of the wires.
[0014] 2. By setting up a winding drum and an end plate, after the device is used, the winding drum can move with the movable cover to the inside of the equipment shell to store the wire. At the same time, the end plate can block one end of the equipment shell, thereby restricting the wire to the outside of the winding drum. Furthermore, the end plate is provided with a sliding plug inside, and the equipment shell is provided with a limiting groove corresponding to the plug. The plug and the limiting groove cooperate to lock the position of the end plate to ensure the stability of the device after storage. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0016] Figure 2 This is a top-section schematic diagram of the overall structure of this utility model.
[0017] Figure 3 This is a top-section diagram showing the overall structure of this utility model in its unfolded state.
[0018] Figure 4 This is a schematic diagram of the device housing structure of this utility model.
[0019] Figure 5 This is a cross-sectional view of the overall structure of this utility model.
[0020] Figure 6 This is a cross-sectional view of the slot structure of this utility model.
[0021] In the diagram: 1. Equipment casing; 2. Voltage display meter; 3. Fixed frame; 4. Movable cover; 5. Limiting frame; 6. Through slot; 7. Fixed plate; 8. Exhaust fan; 9. Partition plate; 10. Ventilation slot; 11. Winding spool; 12. Winding guide plate; 13. Wire groove; 14. End plate; 15. Slot; 16. Insert block; 17. Limiting slot; 18. Square slot; 19. Fixed block; 20. Pull ring. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] This utility model provides, for example Figure 1-6 The electric four-wheeled vehicle rapid fault detection instrument shown includes a device housing 1. A voltage display meter 2 is fixedly installed at one end of the device housing 1. The voltage display meter 2 is equipped with a wire for connecting to the electric vehicle. The wire passes through the movable cover 4 and extends to the outside of the winding drum 11. The wire has multiple strands. One end of the multiple strands of wire is respectively equipped with a four-wire plug, a nine-hole plug and a clamp. The four-wire plug is adapted to the connector of the vehicle controller encoder and the motor encoder. The nine-hole plug is adapted to the vehicle operating system plug and the vehicle controller plug. The clamp can be clamped on the electrode of the power supply. The multiple strands of wire can connect the device to multiple positions of the electric vehicle.
[0024] The equipment housing 1 has an internal cavity, and a fixed frame 3 is fixedly installed inside the cavity. A movable cover 4 is slidably installed inside the fixed frame 3. Limiting frames 5 are fixed at both ends of the movable cover 4. A through slot 6 is opened through one end of each side of the movable cover 4. A fixed plate 7 is fixed at the opening of each slot 6. The two fixed plates 7 are both inclined and symmetrically arranged. A ventilation fan 8 is fixed in the middle of each of the two fixed plates 7. The two ventilation fans 8 rotate in opposite directions. The ventilation fan 8 is equipped with a matching controller and power supply. It can be started when the movable cover 4 is pulled outward to achieve heat dissipation inside the equipment housing 1.
[0025] A partition 9 is fixed between the two fixed plates 7, and the partition 9 is fixed inside the movable cover 4. The partition 9 is used to ensure that the air guided by the ventilation fan 8 can be evenly diffused inside the equipment shell 1. A ventilation slot 10 is provided through one end of the outer wall of the equipment shell 1. The ventilation slot 10 is used to cooperate with the ventilation fan 8 to guide air into and out of the equipment shell 1.
[0026] One end of the movable cover 4 is fixedly provided with a winding drum 11. The position of the winding drum 11 corresponds to the ventilation slot 10. Multiple winding guide plates 12 are arranged around the outer side wall of the winding drum 11. Multiple wire grooves 13 are arranged horizontally on the outer side of the winding guide plates 12. The wire grooves 13 are used to guide the winding of the wire.
[0027] One end of the winding drum 11 is fixedly provided with an end plate 14, and the end plate 14 is adapted to the cavity inside the equipment housing 1. The end plate 14 can seal the cavity inside the equipment housing 1, thereby sealing the wire inside the equipment housing 1.
[0028] The end plate 14 has a through slot 15, and the slot 15 has a slidable insert block 16. The inner side wall of the equipment housing 1 has a limiting groove 17 that matches the insert block 16. The middle of the insert block 16 has a square groove 18, and the square groove 18 has a slidable fixing block 19. The fixing block 19 is fixed inside the slot 15, and a spring is provided between the fixing block 19 and the inner wall of the square groove 18. The spring is used to provide the force for the insert block 16 to insert into the limiting groove 17. One end of the insert block 16 is designed with an inclined structure, which facilitates the insertion of the insert block 16 into the limiting groove 17. The other end of the insert block 16 is fixed with a pull ring 20, which is located inside the winding drum 11. The pull ring 20 is used to pull the insert block 16 to release the limiting of the end plate 14.
[0029] Working principle of this utility model:
[0030] When using this device, pulling the pull ring 20 causes the insert block 16 to slide. The insert block 16 slides within the slot 15 until one end of the insert block 16 separates from the limiting groove 17. At this point, the limiting between the end plate 14 and the equipment housing 1 is released. The end plate 14 can then be pulled, causing it to slide the movable cover 4 outwards until the limiting frame 5 at one end of the movable cover 4 is in contact with the fixed frame 3. At this point, the winding drum 11 is fully pulled out, and the position of the ventilation fan 8 corresponds to the ventilation slot 10. The wire wound on the outside of the winding drum 11 can then be removed, and the wire can be... It connects to the vehicle control encoder, motor encoder, and battery of the electric vehicle, and then detects the fault of the electric vehicle by observing the reading on the voltage display meter 2. During the detection process, the voltage display meter 2 and the equipment inside the equipment housing 1 generate heat due to the power load. At this time, one set of ventilation fans 8 can draw outside air into the equipment housing 1, and another set of ventilation fans 8 can draw out the air inside the equipment housing 1. In this state, the air circulates inside and outside the equipment housing 1. During the air circulation, the heat is carried out to avoid heat accumulation and damage to the device.
[0031] It should be noted that the wires are multi-stranded, with a four-wire plug, a nine-hole plug, and a clamp at one end. The four-wire plug is compatible with the connectors of the vehicle controller encoder and the motor encoder, the nine-hole plug is compatible with the vehicle operating system plug and the vehicle controller plug, and the clamp can be clamped onto the power supply electrode. The multi-stranded wires can connect the device to multiple locations on the electric vehicle.
[0032] When troubleshooting a vehicle, you can determine if the vehicle key is faulty by turning on the vehicle key switch and observing whether the voltage display meter 2 changes. If the display is normal, the vehicle key is not faulty. If the voltage display meter 2 does not change, there is a fault in the battery connection wire, key switch circuit, or key switch controller circuit. You can determine if the vehicle controller encoder is faulty by manually turning the drive wheel and observing whether the voltage display meter 2 changes. If the display is normal, there is no fault. If the voltage display meter 2 does not change, the vehicle control encoder is damaged. You can determine if the motor encoder is faulty by lightly pressing the accelerator pedal and observing whether the voltage display meter 2 changes. If the display is normal, there is no fault. If the voltage display meter 2 does not change, the motor encoder is faulty.
[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A quick fault detector for electric four-wheelers comprising a device housing (1), characterized in that: A voltage display meter (2) is fixedly installed at one end of the device housing (1). The device housing (1) has an internal cavity, and a fixed frame (3) is fixedly installed inside the cavity. A movable cover (4) is slidably installed inside the fixed frame (3). Limiting frames (5) are fixedly installed at both ends of the movable cover (4). A through slot (6) is opened through one end of each side of the movable cover (4). A fixing plate (7) is fixedly installed at the opening of each of the two through slots (6). Both fixing plates (7) are designed with an inclined structure. The two fixed plates (7) are symmetrically arranged, and ventilation fans (8) are fixedly provided in the middle of the two fixed plates (7). The two ventilation fans (8) rotate in opposite directions. A partition (9) is fixedly provided between the two fixed plates (7). The partition (9) is fixedly provided inside the movable cover (4). A ventilation groove (10) is provided through one end of the outer wall of the equipment shell (1). A winding drum (11) is fixedly provided at one end of the movable cover (4). The position of the winding drum (11) corresponds to the ventilation groove (10).
2. A quick fault detector for an electrically powered four-wheeled vehicle as claimed in claim 1, wherein: The outer wall of the winding drum (11) is surrounded by multiple winding guide plates (12), and multiple wire grooves (13) are arranged horizontally on the outer side of the winding guide plates (12).
3. A quick fault detector for an electrically powered four-wheeled vehicle as claimed in claim 1, wherein: One end of the winding drum (11) is fixedly provided with an end plate (14), and the end plate (14) is adapted to the cavity inside the equipment housing (1).
4. A quick fault detector for an electrically powered four-wheeled vehicle as claimed in claim 3, wherein: The end plate (14) has a through slot (15) inside, and the slot (15) has a slidable insert (16) inside. The inner side wall of the device housing (1) has a limiting groove (17) that matches the insert (16).
5. A quick fault detector for an electrically powered four-wheeled vehicle as claimed in claim 4, wherein: The insert (16) has a square groove (18) in the middle. A fixing block (19) is slidably provided inside the square groove (18). The fixing block (19) is fixed inside the slot (15), and a spring is provided between the fixing block (19) and the inner wall of the square groove (18).
6. A quick fault detector for an electrically powered four-wheeled vehicle as claimed in claim 5, wherein: One end of the insert (16) is set as an inclined structure, and the other end of the insert (16) is fixedly provided with a pull ring (20), and the pull ring (20) is located inside the winding spool (11).