High-voltage wire harness shielding tester
The height and angle of the high-voltage wire harness shielding tester are adjusted by using an electric push rod and a brake motor-driven telescopic column and connecting frame. This solves the problem of physical fatigue caused by a fixed posture in existing technologies, and improves ease of use and health and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU SANYI TESTING TECH CO LTD
- Filing Date
- 2025-04-23
- Publication Date
- 2026-04-17
AI Technical Summary
Existing high-voltage wire harness shielding testers, due to their fixed height and angle during long-term use, require staff to maintain unnatural postures for extended periods, leading to physical fatigue and health risks.
The tester uses an electric push rod and a brake motor in conjunction with a telescopic column and connecting frame to achieve flexible adjustment of the height and angle. The opening and adjustment of the equipment are controlled by a controller.
This improved the ease of use of the testing equipment, reduced staff fatigue, and lowered health risks.
Smart Images

Figure CN224137429U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of high-voltage wire harness testing technology, specifically relating to a high-voltage wire harness shielding tester. Background Technology
[0002] A high-voltage wire harness shielding tester is an instrument specifically designed to test the shielding performance of high-voltage wire harnesses. Through specific testing principles and methods, it quantitatively evaluates the shielding effect of high-voltage wire harnesses to determine whether they meet relevant standards and usage requirements. This ensures that high-voltage wire harnesses can effectively prevent the leakage and intrusion of electromagnetic interference during the transmission of electrical energy and signals, thereby guaranteeing the normal operation of equipment and the safety of the electromagnetic environment.
[0003] However, during long testing operations, the fixed height and angle of the testing instrument cause great difficulties for the staff's observation. The staff are forced to maintain unnatural postures such as bending over, turning to the side, and craning their necks for a long time, trying their best to get close to the testing instrument in order to clearly see the data, wiring harness, and equipment connection status on the display screen. Over time, this will not only cause the body to quickly fall into a state of fatigue, causing discomfort symptoms such as muscle soreness and neck stiffness, but also, over time, may cause irreversible damage to the staff's spine and cervical spine and other critical parts, seriously threatening their health.
[0004] To address the aforementioned issues, this application proposes a high-voltage wire harness shielding tester. Utility Model Content
[0005] To address the aforementioned problems in the existing technology, this utility model provides a high-voltage wire harness shielding tester, which features improved ease of use.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-voltage wire harness shielding tester, comprising a base plate, a support plate, a tester, a controller, and two sets of telescopic columns respectively arranged on the upper surface of the base plate, an electric push rod fixedly connected to the upper surface of the base plate, the telescopic end of the electric push rod being fixedly connected to the bottom surface of the support plate, a fixing frame fixedly connected to the upper surface of the support plate, a connecting frame rotatably connected to the inner wall of the fixing frame, the upper surface of the connecting frame being fixedly connected to the bottom surface of the tester, and a brake motor arranged on both the front and back of the fixing frame, the power output ends of the two brake motors being fixedly connected to the front and back of the connecting frame respectively.
[0007] As a preferred embodiment of this utility model, a support platform is fixedly connected to the upper surface of the base plate, and the upper surface of the support platform is fixedly connected to the bottom surface of the controller.
[0008] As a preferred embodiment of this utility model, each telescopic column is fixedly connected to a fixing plate at its bottom end, and the bottom surface of each fixing plate is fixedly connected to the upper surface of the base plate.
[0009] As a preferred embodiment of this utility model, the bottom surface of the base plate is fixedly connected to two sets of connecting columns, and the bottom end of each connecting column is fixedly connected to a support ring.
[0010] As a preferred embodiment of this utility model, a reinforcing ring is fixedly connected to the outer surface of the telescopic end of the electric push rod, and the upper surface of the reinforcing ring is fixedly connected to the bottom surface of the support plate.
[0011] As a preferred technical solution of this utility model, each of the brake motors is fixedly connected to a fixing seat on its bottom surface, and the two fixing seats are fixedly connected to the front and back sides of the support plate respectively on their sides that are close to each other.
[0012] As a preferred technical solution of this utility model, a protective shell is fixedly connected to the outer surface of each of the fixed seats, and each of the protective shells is sleeved on the outside of the brake motor.
[0013] As a preferred embodiment of this utility model, two limiting rings are fixedly connected to the outer surface of the connecting frame, and the two limiting rings are respectively in contact with the front and back sides of the fixed frame on their respective sides.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting a controller, the device can be controlled to open and close or adjust forward and reverse. At the same time, by using the forward or reverse rotation of the brake motor, the connecting frame can be driven to rotate within the fixed frame. Through the rotation of the connecting frame, the angle of use of the tester can be adjusted. Then, by using the electric extension and retraction of the electric push rod in conjunction with the extension and retraction of the telescopic column, the support plate can be moved up or down. At the same time, by moving the support plate, the height of the fixed frame, connecting frame, and brake motor can be adjusted. And by using the adjustment of the connecting frame, the height of use of the tester can be adjusted, which further improves the convenience of the tester when testing the shielding of high-voltage wire harnesses. Attached Figure Description
[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the telescopic column in this utility model;
[0018] Figure 3 This is a schematic diagram of the connecting frame in this utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the brake motor in this utility model;
[0020] In the diagram: 1. Base plate; 2. Support plate; 3. Tester; 4. Telescopic column; 5. Fixing plate; 6. Controller; 7. Support platform; 8. Support ring; 9. Connecting column; 10. Protective shell; 11. Electric push rod; 12. Reinforcing ring; 13. Brake motor; 14. Fixing frame; 15. Connecting frame; 16. Limiting ring; 17. Fixing seat. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0022] Please see Figure 1-4 The present invention provides the following technical solution: a high-voltage wire harness shielding tester, including a base plate 1, a support plate 2, a tester 3, a controller 6 and two sets of telescopic columns 4 respectively arranged on the top of the base plate 1, an electric push rod 11 fixedly connected to the upper surface of the base plate 1, the telescopic end of the electric push rod 11 fixedly connected to the bottom surface of the support plate 2, a fixed frame 14 fixedly connected to the upper surface of the support plate 2, a connecting frame 15 rotatably connected to the inner wall of the fixed frame 14, the upper surface of the connecting frame 15 fixedly connected to the bottom surface of the tester 3, a brake motor 13 is arranged on the front and back of the fixed frame 14, and the power output ends of the two brake motors 13 are fixedly connected to the front and back of the connecting frame 15 respectively;
[0023] In this embodiment, the telescopic column 4 can extend and retract along with the movement of the support plate 2, thereby improving the stability of the support plate 2 when it moves up or down. At the same time, the connecting frame 15 rotates inside the fixed frame 14, and the rotation of the connecting frame 15 can drive the tester 3 to adjust the angle during use.
[0024] Specifically, a support platform 7 is fixedly connected to the upper surface of the base plate 1. The upper surface of the support platform 7 is fixedly connected to the bottom surface of the controller 6. In this embodiment, the controller 6 can be fixed to the base plate 1 for use through the support platform 7. At the same time, the controller 6 is a control device with editable logic, which can flexibly realize various control functions and adapt to different control objects and process changes.
[0025] Specifically, each telescopic column 4 is fixedly connected to a fixing plate 5 at its bottom end, and the bottom surface of each fixing plate 5 is fixedly connected to the upper surface of the base plate 1. In this embodiment, the telescopic column 4 can be fixed to the base plate 1 through the fixing plate 5, thereby making the telescopic column 4 sturdy.
[0026] Specifically, two sets of connecting posts 9 are fixedly connected to the bottom surface of the base plate 1. Each connecting post 9 has a support ring 8 fixedly connected to its bottom end. In this embodiment, the support ring 8 can be fixed to the base plate 1 through the connecting posts 9, and the support ring 8 can be used to make the base plate 1 stable for use.
[0027] Specifically, a reinforcing ring 12 is fixedly connected to the outer surface of the telescopic end of the electric push rod 11. The upper surface of the reinforcing ring 12 is fixedly connected to the bottom surface of the support plate 2. In this embodiment, the connection between the electric push rod 11 and the support plate 2 can be reinforced by the reinforcing ring 12, and the stability of the electric push rod 11 driving the support plate 2 to move can be improved.
[0028] Specifically, each brake motor 13 has a fixed base 17 fixedly connected to its bottom surface. The two fixed bases 17 are fixedly connected to the front and back sides of the support plate 2 respectively on their side faces. In this embodiment, the brake motor 13 can be fixed to the support plate 2 through the fixed base 17, so that the brake motor 13 can rotate stably.
[0029] Specifically, a protective shell 10 is fixedly connected to the outer surface of each fixed base 17. Each protective shell 10 is fitted over the outside of the brake motor 13. In this embodiment, the brake motor 13 can be protected inside by the protective shell 10, and the opening of the protective shell 10 can be used to dissipate heat from the brake motor 13, which can further improve the service life of the brake motor 13.
[0030] Specifically, two limiting rings 16 are fixedly connected to the outer surface of the connecting frame 15. The two limiting rings 16 are close to each other on one side and respectively contact the front and back of the fixed frame 14. In this embodiment, the limiting rings 16 can limit the connecting frame 15 to the fixed frame 14, so that the connecting frame 15 can rotate stably.
[0031] The working principle and usage process of this utility model are as follows: In use, firstly, connect the brake motor 13, electric push rod 11, tester 3, and controller 6 to the power supply. Simultaneously, connect the brake motor 13 and electric push rod 11 to the controller 6. Using the connecting column 9 and support ring 8, place the base plate 1 in a suitable position. When the angle of the tester 3 needs adjustment, the controller 6 starts the brake motor 13 to rotate forward or backward. Simultaneously, the rotation of the brake motor 13 drives the connecting frame 15 to rotate within the fixed frame 14. The forward or reverse rotation of the connecting frame 15 then drives the tester 3 to adjust its angle, thereby adjusting the tester 3 to the appropriate position. Once the angle adjustment of the tester 3 is complete... When the height of the tester 3 needs to be adjusted, the electric push rod 11 is extended and retracted again via the controller 6. Simultaneously, the extension and retraction of the electric push rod 11 causes the support plate 2 to move up or down. The movement of the support plate 2, in turn, causes the telescopic column 4 to extend and retract. The extension and retraction of the telescopic column 4 ensures the stability of the support plate 2's movement. When the support plate 2 moves up or down, it causes the fixing frame 14, connecting frame 15, fixing base 17, and brake motor 13 to move up or down. The movement of the connecting frame 15 then adjusts the height of the tester 3 to a suitable position, allowing for adjustment during use and further improving the convenience of testing high-voltage wire harness shielding.
[0032] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A high voltage harness shield tester characterized by: The device includes a base plate (1), a support plate (2), a tester (3), a controller (6), and two sets of telescopic columns (4) respectively. An electric push rod (11) is fixedly connected to the upper surface of the base plate (1). The telescopic end of the electric push rod (11) is fixedly connected to the bottom surface of the support plate (2). A fixed frame (14) is fixedly connected to the upper surface of the support plate (2). A connecting frame (15) is rotatably connected to the inner wall of the fixed frame (14). The upper surface of the connecting frame (15) is fixedly connected to the bottom surface of the tester (3). A brake motor (13) is provided on both the front and back of the fixed frame (14). The power output ends of the two brake motors (13) are fixedly connected to the front and back of the connecting frame (15) respectively.
2. The high voltage wire harness shield tester of claim 1, wherein: A support platform (7) is fixedly connected to the upper surface of the base plate (1), and the upper surface of the support platform (7) is fixedly connected to the bottom surface of the controller (6).
3. The high voltage wire harness shield tester of claim 1, wherein: Each of the telescopic columns (4) is fixedly connected to a fixing plate (5) at its bottom end, and the bottom surface of each fixing plate (5) is fixedly connected to the upper surface of the base plate (1).
4. The high voltage wire harness shield tester of claim 1, wherein: The bottom surface of the base plate (1) is fixedly connected to two sets of connecting columns (9), and the bottom end of each connecting column (9) is fixedly connected to a support ring (8).
5. The high voltage wire harness shield tester of claim 1, wherein: A reinforcing ring (12) is fixedly connected to the outer surface of the telescopic end of the electric push rod (11), and the upper surface of the reinforcing ring (12) is fixedly connected to the bottom surface of the support plate (2).
6. The high voltage wire harness shield tester of claim 1, wherein: Each of the brake motors (13) has a fixed base (17) fixedly connected to its bottom surface. The two fixed bases (17) are fixedly connected to the front and back sides of the support plate (2) respectively on their sides that are close to each other.
7. A high-voltage wire harness shielding tester according to claim 6, characterized in that: Each of the fixed bases (17) has a protective shell (10) fixedly connected to its outer surface, and each of the protective shells (10) is fitted over the outside of the brake motor (13).
8. The high voltage wire harness shield tester of claim 1, wherein: Two limiting rings (16) are fixedly connected to the outer surface of the connecting frame (15), and the two limiting rings (16) are respectively in contact with the front and back of the fixing frame (14) on their sides.