Quantitative pouring device for dorayaki batter

Abstract

The utility model discloses a dorayaki batter quantitative pouring device which comprises a base, a pouring groove, a driving box, a motor, a support, a valve box, a pouring valve, a batter hopper and a pouring mechanism, the pouring groove is arranged at the right end of the base, the driving box is arranged at the left end of the top of the base, the motor is arranged at the top of the driving box, and the valve box is arranged on the support. The support is arranged at the right end of the driving box, the valve box is arranged at the top of the support, the pouring valve is arranged on the valve box, the paste hopper is arranged at the top of the valve box, and the pouring mechanism is arranged at the right end of the support. According to the scheme, the cleaning difficulty of the device is greatly reduced, and dirt hiding is avoided.

Description

Technical Field

[0001] This utility model relates to the field of biscuit production technology, specifically to a quantitative pouring device for dorayaki batter. Background Technology

[0002] The dorayaki batter dispensing device is an automated piece of equipment specifically designed for precise control of the amount of batter poured. Servo motors and sensors work together to enable rapid start-up and stop, and accurate positioning, preventing batter dripping or waste. It also adapts to different production needs (such as adjusting batter volume or flow rate), ultimately improving production efficiency and product standardization.

[0003] Existing dorayaki batter metering devices often leave batter residue in many dead corners (such as pipe bends and narrow gaps inside the device) when metering the batter. Frequent disassembly and cleaning are time-consuming and can easily damage parts.

[0004] Therefore, a solution is needed. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a quantitative pouring device for dorayaki batter to solve the problems mentioned in the background art.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] A dorayaki batter quantitative pouring device, characterized in that it includes a base, a pouring trough, a drive box, a motor, a bracket, a valve box, a pouring valve, a batter hopper, and a pouring mechanism. The pouring trough is located at the right end of the base, the drive box is located at the top left end of the base, the motor is located at the top of the drive box, the bracket is located at the right end of the drive box, the valve box is located at the top of the bracket, the pouring valve is located on the valve box, the batter hopper is located at the top of the valve box, and the pouring mechanism is located at the right end of the bracket.

[0010] The casting mechanism includes a guide tube, a volume control box, a casting hole, a push hole, guide cylinder one, guide cylinder two, guide cylinder three, a push cylinder, a cylinder, an anti-reverse piston head, an extrusion port, a uniform cylinder, a release pipe, and a casting head. The guide tube is located at the right end of the valve box, the volume control box is located at the right end of the guide tube, the casting hole and the push hole are respectively arranged in an upper and lower structure at the left end of the volume control box, guide cylinder one is located at the right end of the casting hole and inside the volume control box, guide cylinder two is located at the right end of guide cylinder one, and guide cylinder three is located at the right end of the valve box. The push cylinder is located at the lower right of the guide cylinder two, at the left end of the bottom of the guide cylinder three and at the right end of the push hole. The cylinder is located at the left end of the push hole and inside the push cylinder. The anti-reverse piston head is fixed at the right end of the cylinder. The extrusion port is located at the bottom of the right end of the guide cylinder three. The uniform cylinder is located at the right end of the extrusion port and at the right end of the volume control box. The release tube is located at the right end of the uniform cylinder. The pouring head is located at the bottom of the release tube and passes through the base, located inside the pouring groove.

[0011] Preferably, the guide tube is inclined to the lower right, the circumference of the push hole is smaller than the circumference of the pouring hole, the second guide tube is inclined to the lower right, the third guide tube is perpendicular to the horizontal plane, the push tube is perpendicular to the third guide tube, and the first guide tube, the second guide tube, the third guide tube and the push tube are integrally formed.

[0012] Preferably, an auxiliary ring is provided at the left end of the extrusion port, the circumference of the right end of the auxiliary ring is greater than the circumference of the left end, and the interior of the auxiliary ring has a cylindrical structure perpendicular to the horizontal plane, and the front end of the auxiliary ring has a circular structure.

[0013] Preferably, the rear end of the auxiliary ring has an elliptical structure, the bottom of the auxiliary ring is integrally formed with the push cylinder, and the bottom of the inner circumference of the auxiliary ring and the bottom of the inner circumference of the push cylinder are on the same line.

[0014] (III) Beneficial Effects

[0015] This utility model provides a metering device for pouring dorayaki batter. It has the following beneficial effects:

[0016] 1. This solution, through the cooperation between the conduit and each guide tube, eliminates dead corners where dirt and grime can accumulate, while tilting the whole structure downwards and to the right, which can guide the batter down more smoothly, effectively preventing dirt and grime from accumulating and causing difficult cleaning problems, and also avoiding accelerated wear and tear on the device.

[0017] 2. The auxiliary ring can prevent batter from piling up on top while ensuring a uniform amount of batter output with each piston stroke, further preventing dirt and grime buildup. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the front planar structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the control box structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the casting mechanism structure of this utility model;

[0021] Figure 4 This is a detailed structural diagram of the casting mechanism of this utility model.

[0022] In the diagram, 1-base; 2-pouring tank; 3-drive box; 4-motor; 5-support; 6-valve box; 7-pouring valve; 8-paste hopper; 9-pouring mechanism; 91-conduit; 92-control box; 93-pouring hole; 94-push hole; 95-guide cylinder one; 96-guide cylinder two; 97-guide cylinder three; 98-push cylinder; 99-cylinder; 910-anti-reverse piston head; 911-extrusion port; 9111-auxiliary ring; 912-uniform cylinder; 913-release pipe; 914-pouring head. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 This utility model embodiment provides a technical solution to achieve this: it includes a base 1, a pouring tank 2, a drive box 3 (model: ASD-B3-0421-M), a motor 4 (model: SER-060-18), a bracket 5, a valve box 6, a pouring valve 7, a batter hopper 8, and a pouring mechanism 9. The pouring tank 2 is located at the right end of the base 1, the drive box 3 is located at the top left end of the base 1, the motor 4 is located at the top of the drive box 3, the bracket 5 is located at the right end of the drive box 3, the valve box 6 is located at the top of the bracket 5, the pouring valve 7 is located on the valve box 6, the batter hopper 8 is located at the top of the valve box 6, and the pouring mechanism 9 is located at the right end of the bracket 5.

[0025] The core of the casting mechanism 9 includes a guide tube 91, a control box 92, a casting hole 93, a push hole 94, a first guide cylinder 95, a second guide cylinder 96, a third guide cylinder 97, a push cylinder 98, a cylinder 99 (model: ADNGF-63-200-APA), an anti-reverse piston head 910, an extrusion port 911, a uniform cylinder 912, a release pipe 913, and a casting head 914. The guide tube 91 is located at the right end of the valve box 6, the control box 92 is located at the right end of the guide tube 91, the casting hole 93 and the push hole 94 are respectively arranged in an upper and lower structure at the left end of the control box 92, and the first guide cylinder 95 is located at the right end of the casting hole 93 and inside the control box 92. Cylinder 2 96 is located at the right end of guide cylinder 1 95, guide cylinder 3 97 is located at the lower right of guide cylinder 2 96, push cylinder 98 is located at the bottom left end of guide cylinder 3 97 and at the right end of push hole 94, cylinder 99 is located at the left end of push hole 94 and inside push cylinder 98, anti-reverse piston head 910 is fixed at the right end of cylinder 99, extrusion port 911 is located at the bottom right end of guide cylinder 3 97, uniform cylinder 912 is located at the right end of extrusion port 911 and at the right end of volume control box 92, release pipe 913 is located at the right end of uniform cylinder 912, and pouring head 914 is located at the bottom of release pipe 913 and passes through base 1 inside pouring tank 2. Through the cooperation between guide tube 91 and each guide cylinder, there are no dead corners for dirt accumulation, and the whole structure tilts downwards to the right, allowing the batter to be guided more smoothly. This effectively prevents dirt accumulation and cleaning difficulties, and also avoids accelerated wear and tear on the device.

[0026] In detail, the guide tube 91 is inclined to the lower right, the circumference of the push hole 94 is smaller than the circumference of the pouring hole 93, the second guide tube 96 is inclined to the lower right, the third guide tube 97 is perpendicular to the horizontal plane, the push tube 98 is perpendicular to the third guide tube 97, and the first guide tube 95, the second guide tube 96, the third guide tube 97 and the push tube 98 are integrally formed.

[0027] An auxiliary ring 9111 is provided at the left end of the extrusion port 911. The circumference of the right end of the auxiliary ring 9111 is greater than that of the left end, and the interior of the auxiliary ring 9111 has a cylindrical structure perpendicular to the horizontal plane. The front end of the auxiliary ring 9111 has a circular structure. The auxiliary ring 9111 can prevent the batter from accumulating at the top while ensuring a uniform amount of batter output with each piston stroke, and can further prevent dirt and grime from accumulating.

[0028] The rear end of the auxiliary ring 9111 has an elliptical structure. The bottom of the auxiliary ring 9111 is integrally formed with the push cylinder 98, and the bottom of the inner circumference of the auxiliary ring 9111 and the bottom of the inner circumference of the push cylinder 98 are on the same line.

[0029] Working principle: During use, the motor 4 starts the drive box 3, which controls the power output. After the upper-level production device releases the batter downwards from the batter hopper 8 and allows it to stand for the required time, the batter is released into the conduit 91 through the pouring valve 7. The batter passes through the conduit 91, guide cylinder 1 95, guide cylinder 2 96, and guide cylinder 3 97 and accumulates at the right end of the push cylinder 98. Then, the cylinder 99 pushes the anti-reverse piston head 910 to squeeze the batter on the right side, squeezing it to the right until it completely covers the auxiliary ring 9111. After one push, the cylinder 99 moves the anti-reverse piston head 910 back a set distance and then pushes it forward again, repeating the cycle to ensure uniform discharge. Finally, the batter is released through the release pipe 913 into the pouring head 914.

[0030] The components of this utility model are: 1-base; 2-pouring trough; 3-drive box; 4-motor; 5-support; 6-valve box; 7-pouring valve; 8-batter hopper; 9-pouring mechanism; 91-conduit; 92-control box; 93-pouring hole; 94-push hole; 95-guide cylinder one; 96-guide cylinder two; 97-guide cylinder three; 98-push cylinder; 99-cylinder; 910-anti-reverse piston head; 911-extrusion port; 9111-auxiliary ring; 912-uniform cylinder; 913-release pipe; 914-pouring head. These components are all general standard parts or components known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. The problem solved by this utility model is that the existing dorayaki batter quantitative pouring device is slow and inefficient when stacking dough pieces. Moreover, the robotic arm will have certain accuracy errors after prolonged use, resulting in uneven stacking and affecting production efficiency. This invention significantly reduces the difficulty of cleaning the device and prevents dirt and grime from accumulating.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0032] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A device for dosing and pouring a waffle batter, characterized in that: The system includes a base (1), a pouring tank (2), a drive box (3), a motor (4), a bracket (5), a valve box (6), a pouring valve (7), a batter hopper (8), and a pouring mechanism (9). The pouring tank (2) is located at the right end of the base (1), the drive box (3) is located at the left end of the top of the base (1), the motor (4) is located at the top of the drive box (3), the bracket (5) is located at the right end of the drive box (3), the valve box (6) is located at the top of the bracket (5), the pouring valve (7) is located on the valve box (6), the batter hopper (8) is located at the top of the valve box (6), and the pouring mechanism (9) is located at the right end of the bracket (5). The casting mechanism (9) includes a guide tube (91), a volume control box (92), a casting hole (93), a push hole (94), a first guide tube (95), a second guide tube (96), a third guide tube (97), a push tube (98), a cylinder (99), an anti-reverse piston head (910), an extrusion port (911), a uniform cylinder (912), a release pipe (913), and a casting head (914). The guide tube (91) is located at the right end of the valve box (6), the volume control box (92) is located at the right end of the guide tube (91), the casting hole (93) and the push hole (94) are respectively arranged in an upper and lower structure at the left end of the volume control box (92), the first guide tube (95) is located at the right end of the casting hole (93) and is located inside the volume control box (92), and the second guide tube (96) is located at the right end of the first guide tube (95). The guide cylinder three (97) is located at the lower right of the guide cylinder two (96). The push cylinder (98) is located at the left end of the bottom of the guide cylinder three (97) and at the right end of the push hole (94). The cylinder (99) is located at the left end of the push hole (94) and inside the push cylinder (98). The anti-reverse piston head (910) is fixed at the right end of the cylinder (99). The extrusion port (911) is located at the bottom of the right end of the guide cylinder three (97). The uniform cylinder (912) is located at the right end of the extrusion port (911) and at the right end of the quantity control box (92). The release tube (913) is located at the right end of the uniform cylinder (912). The pouring head (914) is located at the bottom of the release tube (913) and passes through the base (1) and is located inside the pouring groove (2).

2. The crepe batter dosing device according to claim 1, characterized in that: The guide tube (91) is inclined to the lower right, the circumference of the push hole (94) is smaller than the circumference of the pouring hole (93), the second guide tube (96) is inclined to the lower right, the third guide tube (97) is perpendicular to the horizontal plane, the push tube (98) is perpendicular to the third guide tube (97), and the first guide tube (95), the second guide tube (96), the third guide tube (97) and the push tube (98) are integrally formed.

3. The crepe batter dosing device of claim 1, wherein: An auxiliary ring (9111) is provided at the left end of the extrusion port (9111). The circumference of the right end of the auxiliary ring (9111) is greater than that of the left end, and the interior of the auxiliary ring (9111) is a cylindrical structure perpendicular to the horizontal plane. The front end of the auxiliary ring (9111) is a circular structure.

4. The crepe batter dosing device according to claim 3, wherein: The rear end of the auxiliary ring (9111) has an elliptical structure. The bottom of the auxiliary ring (9111) is integrally formed with the push cylinder (98), and the bottom of the inner circumference of the auxiliary ring (9111) and the bottom of the inner circumference of the push cylinder (98) are on the same line.

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