Isolation type reaction kettle quantitative feeding device

By installing a partition and scraper in the reactor to form an isolated quantitative feeding device, the sealing problem of the piston-type feeding device is solved, enabling precise feeding and convenient cleaning of materials, and avoiding cross-contamination.

CN224142179UActive Publication Date: 2026-04-21HANGZHOU CHAOFAN ANTICORROSION EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANGZHOU CHAOFAN ANTICORROSION EQUIP CO LTD
Filing Date
2025-04-29
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Piston-type feeding devices are prone to wear and tear in reactors, which can lead to reduced sealing, material residue, and cross-contamination, increasing cleaning difficulty and downtime.

Method used

An isolated reaction vessel quantitative feeding device is adopted, which divides the quantitative tank into multiple independent feeding zones by setting a partition inside the quantitative tank, and is equipped with a scraping device to ensure accurate material feeding and reduce residue.

Benefits of technology

It enables independent feeding of materials, reduces residue, improves feeding accuracy, simplifies the cleaning process, and avoids cross-contamination.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an isolation type reaction kettle quantitative feeding device which comprises a reaction kettle tank body, the top of the reaction kettle tank body is detachably connected with a tank cover, the top of the tank cover is provided with a dismounting assembly, the bottom of the reaction kettle tank body is fixedly connected with supporting legs, and the top of the tank cover is provided with a feeding assembly. The feeding assembly comprises a quantitative barrel, partition plates are fixedly connected to the interior of the quantitative barrel and divide the quantitative barrel into a plurality of independent feeding areas, and a scraper is arranged in each feeding area. According to the piston type feeding device, the operation panel, the motor and the discharging opening are arranged, the motor is started, so that the gear drives the gear ring to rotate, the ring is driven to rotate to drive the scraper to rotate, and materials are scraped into the reaction kettle, and therefore in the operation process of an existing piston type feeding device, when the piston pushes the materials towards the discharging opening, the materials can be fed into the reaction kettle. And residual materials in the edge area of the bottom of the discharge hole can be scraped into the reaction kettle.
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Description

Technical Field

[0001] This utility model relates to the technical field of quantitative feeding devices for isolated reactors, and in particular to a quantitative feeding device for isolated reactors. Background Technology

[0002] A reaction vessel is a device used to realize a reaction process, mainly for multiphase reactions such as liquid-phase, liquid-liquid, gas-liquid, liquid-solid, and gas-liquid-solid reactions. It is widely used in industries such as chemical and pharmaceutical manufacturing for chemical reactions, mixing, heating, and cooling. In a broad sense, a reaction vessel is a container where physical or chemical reactions occur. Through structural design and parameter configuration, it achieves the heating, evaporation, cooling, and low-to-high-speed mixing functions required by the process.

[0003] In order to precisely control the amount of material added to the reactor, a piston-type feeding device is currently used for feeding.

[0004] However, piston-type feeding devices have some problems during use. The piston's sealing ring is prone to wear due to material friction or high-temperature environments, reducing the piston's sealing performance and causing increased residue inside the piston cavity. This leads to feeding errors and increases the difficulty of cleaning. In such cases, residual material may cause cross-contamination or uncontrolled chemical reactions, requiring frequent disassembly and cleaning, increasing downtime.

[0005] To address this issue, a quantitative feeding device for an isolated reactor is proposed. Summary of the Invention

[0006] To overcome the above deficiencies, this utility model provides an isolated reaction vessel quantitative feeding device. By setting a partition inside the quantitative tank, the quantitative tank is divided into multiple independent feeding zones, which facilitates the separation of materials and avoids cross-contamination between materials. Each feeding zone is equipped with a scraping device, which transfers residual materials to the discharge port to reduce material residue.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: an isolated reaction vessel quantitative feeding device, comprising a reaction vessel tank, a tank cover detachably connected to the top of the reaction vessel tank, a disassembly assembly provided on the top of the tank cover, support feet fixedly connected to the bottom of the reaction vessel tank, an operation panel fixedly connected to the outer wall of the reaction vessel tank, a display screen fixedly connected to the outer wall of the operation panel, operation buttons fixedly connected to the outer wall of the operation panel, and a feeding assembly provided on the top of the tank cover;

[0008] The feeding assembly includes a metering bucket, with a partition fixedly connected inside the metering bucket, dividing the metering bucket into multiple independent feeding zones. Each feeding zone is equipped with a scraper. The metering bucket has a discharge port inside. A support plate is fixedly connected to the outer wall of the metering bucket, and a motor is fixedly connected to the top of the support plate. The motor is connected to the scraper through a transmission device and drives the scraper to move.

[0009] Preferably, the output shaft of the motor is fixedly connected to a gear, the outer wall of the gear is meshed with a gear ring, the outer wall of the gear ring is fixedly connected to a ring, and the bottom of the ring is fixedly connected to a scraper.

[0010] Preferably, the bottom of the ring is placed on top of the partition, and the outer wall of the scraper is rotatably connected to the inside of the metering container.

[0011] Preferably, a discharge device is fixedly connected to the bottom of the metering container, and an electric butterfly valve is installed inside the discharge device.

[0012] Preferably, the disassembly assembly includes a sleeve with a fixed post slidably connected inside the sleeve, and a feed pipe threadedly connected to the top of the can lid.

[0013] Preferably, the bottom of the sleeve is fixedly connected to the top of the can lid.

[0014] Preferably, the top of the fixed column is fixedly connected to the bottom of the metering container.

[0015] Preferably, the bottom of the discharge device is placed at the top of the feed pipe.

[0016] This utility model has the following beneficial effects:

[0017] 1. In this utility model, by setting a metering bucket and a partition, the metering is divided into multiple independent feeding areas, which facilitates the individual feeding of materials without interference.

[0018] 2. In this utility model, each feeding zone is equipped with a scraper, which transfers the material in the feeding zone to the discharge port, avoiding material residue in the feeding zone, improving feeding accuracy, and preventing material cross-contamination.

[0019] 3. In this utility model, by setting a fixed column, a sleeve, and a feed pipe, a fixed column is set at the bottom of the metering tank, and the fixed column is then snapped into the inside of the sleeve. The bottom of the feed pipe is set to be threaded and connected to the top of the tank cover. This achieves the purpose of making the parts detachable during the cleaning operation of the equipment, making the cleaning process more convenient and efficient. Attached Figure Description

[0020] Figure 1This is a three-dimensional schematic diagram of an isolated reaction vessel quantitative feeding device proposed in this utility model;

[0021] Figure 2 This is a schematic diagram of the metering tank of an isolated reaction vessel metering feeding device proposed in this utility model;

[0022] Figure 3 This is a schematic diagram of the cross-sectional structure of the feeding component of the isolated reaction vessel quantitative feeding device proposed in this utility model;

[0023] Figure 4 This is a schematic diagram of the disassembly components of an isolated reaction vessel quantitative feeding device proposed in this utility model.

[0024] Legend:

[0025] 1. Reactor body; 2. Tank cover; 3. Support legs; 4. Feeding assembly; 41. Metering container; 42. Discharge port; 43. Baffle plate; 44. Motor; 45. Gear; 46. Gear ring; 47. Ring; 48. Support plate; 49. Scraper; 410. Discharge device; 411. Electric butterfly valve; 5. Control panel; 6. Display screen; 7. Operation buttons; 8. Disassembly assembly; 81. Sleeve; 82. Fixing column; 83. Feed pipe. Detailed Implementation

[0026] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0027] Reference Figures 1-3 The present invention provides an embodiment of a quantitative feeding device for an isolated reactor, comprising a reactor body 1, a lid 2 detachably connected to the top of the reactor body 1, a disassembly assembly 8 movably mounted on the top of the lid 2, several support feet 3 fixedly connected to the bottom of the reactor body 1, an operation panel 5 for quantitative feeding control fixedly connected to the outer wall of the reactor body 1, a display screen 6 fixedly connected to the outer wall of the operation panel 5, operation buttons 7 fixedly connected to the outer wall of the operation panel 5, and a feeding assembly 4 for adding materials into the reactor body on the top of the lid 2.

[0028] The feeding assembly 4 includes a metering tank 41. A partition 43 is fixedly connected inside the metering tank 41, dividing the material into different independent feeding zones, allowing for the simultaneous addition of different materials. A recessed discharge port 42 is located inside the metering tank 41, positioned at the edge of the feeding zone. A support plate 48 is fixedly connected to the outer wall of the metering tank 41. A motor 44, which drives a scraper 49 to rotate, is fixedly connected to the top of the support plate 48. A gear 45 is fixedly connected to the output shaft of the motor 44. A gear ring 46 meshes with the outer wall of the gear 45. A ring 47 is fixedly connected to the outer wall of the gear ring 46. A scraper 49, extending into the feeding zone, is fixedly connected to the bottom of the ring 47, scraping the material from the feeding zone to the discharge port 42. The scraper 49 is square in shape, with a beveled bottom contacting the material. The bottom of the ring 47 rests on top of the partition 43. There are several partitions 43, arranged around the center of the metering tank 41. The scraper 49 is arranged in a square shape, with its outer wall attached to the inside of the metering tank 41. The bottom of the metering tank 41 is fixedly connected to a discharge device 410. The discharge device 410 has a square top and a round bottom, with the square top having a round interior. The discharge device 410 is equipped with an electric butterfly valve 411 driven by an electric actuator. After different materials are placed into different partitions 43 through the opening at the top of the metering tank 41, the electric butterfly valve 411 inside the discharge device 410 is opened on the control panel 5, allowing the material to enter the feed pipe 83 at the top of the tank cover 2 through the discharge port 42 inside the metering tank 41. The motor 44 is then turned on, causing the motor 44 to drive the gear 45 to rotate, which in turn drives the gear ring 46 to rotate, causing the ring 47 fixed to the gear ring 46 to rotate. At the same time, the scraper 49 fixed to the bottom of the ring 47 moves inside the metering tank 41, pushing the remaining material into the discharge port 42 and then into the reactor tank 1 through the feed pipe 83 via the discharge device 410.

[0029] Reference Figures 2-4 The disassembly assembly 8 includes a sleeve 81, with a fixing post 82 slidably connected inside the sleeve 81. The top of the can lid 2 is threadedly connected to a feed pipe 83, which is located on the top of the can lid 2 and distributed in a ring around the center of the can lid 2. The bottom of the sleeve 81 is fixedly connected to the top of the can lid 2. A groove is opened inside the sleeve 81, and the outer wall of the fixing post 82 is slidably connected inside the groove. The top of the fixing post 82 is fixedly connected to the bottom of the metering bucket 41. The bottom of the discharge device 410 is placed on the top of the feed pipe 83. The fixing post 82 is set at the bottom of the metering bucket 41, and then the fixing post 82 is inserted into the inside of the sleeve 81, so that the metering bucket 41 is fixed on the top of the can lid 2. When disassembly and cleaning are required, the fixing post 82 under the metering bucket 41 is taken out from the inside of the sleeve 81, and the feed pipe 83 is rotated to disconnect it from the can lid 2.

[0030] Working principle: In use, different materials are put into different feeding areas through the opening at the top of the metering tank 41. Then, the electric butterfly valve 411 inside the discharge device 410 is opened on the control panel 5, so that the material enters the feed pipe 83 at the top of the tank cover 2 through the discharge port 42 inside the metering tank 41. The motor 44 is turned on, so that the motor 44 drives the gear 45 to rotate, which drives the gear ring 46 to rotate, so that the ring 47 fixed to the gear ring 46 rotates. At the same time, the scraper 49 fixed at the bottom of the ring 47 moves inside the metering tank 41, pushing the material into the discharge port 42. Then, the material enters the reactor tank 1 through the feed pipe 83 from the discharge device 410. The bottom of the metering tank 41 is fixed with a fixing post 82, and the fixing post 82 is inserted into the inside of the sleeve 81 to fix the metering tank 41 to the top of the tank cover 2. When it is time to disassemble and clean, the fixing post 82 under the metering tank 41 is taken out from the inside of the sleeve 81, and the feed pipe 83 is rotated to disconnect it from the tank cover 2.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A quantitative feeding device for an isolated reaction vessel, comprising a reaction vessel body (1), characterized in that: The top of the reactor vessel (1) is detachably connected to a lid (2), and the top of the lid (2) is provided with a disassembly assembly (8). The bottom of the reactor vessel (1) is fixedly connected to a support foot (3). The outer wall of the reactor vessel (1) is fixedly connected to an operation panel (5), the outer wall of the operation panel (5) is fixedly connected to a display screen (6), the outer wall of the operation panel (5) is fixedly connected to an operation button (7), and the top of the lid (2) is provided with a feeding assembly (4). The feeding assembly (4) includes a metering bucket (41), and a partition (43) is fixedly connected inside the metering bucket (41). The partition divides the metering bucket into multiple independent feeding zones, and a scraper (49) is provided in each feeding zone. A discharge port (42) is opened inside the metering bucket (41). A support plate (48) is fixedly connected to the outer wall of the metering bucket (41). A motor (44) is fixedly connected to the top of the support plate (48). The motor is connected to the scraper (49) through a transmission device and drives the scraper to move.

2. The quantitative feeding device for an isolated reaction kettle according to claim 1, characterized in that: The output shaft of the motor (44) is fixedly connected to a gear (45), and a gear ring (46) meshes with the outer wall of the gear (45). A ring (47) is fixedly connected to the outer wall of the gear ring (46), and a scraper (49) is fixedly connected to the bottom of the ring (47).

3. The quantitative feeding device for an isolated reaction kettle according to claim 2, characterized in that: The bottom of the ring (47) is placed on top of the partition (43), and the outer wall of the scraper (49) is rotatably connected to the inside of the metering barrel (41).

4. The quantitative feeding device for an isolated reaction kettle according to claim 1, characterized in that: The bottom of the metering bucket (41) is fixedly connected to a discharge device (410), and an electric butterfly valve (411) is installed inside the discharge device (410).

5. The quantitative feeding device for an isolated reaction kettle according to claim 1, characterized in that: The disassembly assembly (8) includes a sleeve (81), a fixing post (82) is slidably connected inside the sleeve (81), and a feed pipe (83) is threadedly connected to the top of the can lid (2).

6. The quantitative feeding device for an isolated reaction kettle according to claim 5, characterized in that: The bottom of the sleeve (81) is fixedly connected to the top of the can lid (2).

7. The quantitative feeding device for an isolated reaction kettle according to claim 5, characterized in that: The top of the fixed column (82) is fixedly connected to the bottom of the metering bucket (41).

8. The quantitative feeding device for an isolated reaction kettle according to claim 4, characterized in that: The bottom of the discharge device (410) is placed on top of the feed pipe (83).