On-line monitoring system for taro ball production line

Abstract

The utility model discloses an on-line monitoring system for a taro ball production line, which relates to the technical field of taro ball production and comprises a support frame, a separation box is mounted at the top of the support frame, and a belt weigher is mounted at the bottom of the support frame; a screening structure is arranged in the separation box and comprises a telescopic rod installed on the outer side of the separation box, the telescopic rod is composed of continuous X-shaped connecting rods, an adjusting rod is rotationally connected to the joint of the X-shaped connecting rods, and a center fixing rod is fixedly connected to the middle of the interior of the supporting frame; and the adjusting rods and the central fixing rod are distributed in the separation box at equal intervals. According to the on-line monitoring system for the taro ball production line, the distance between the adjusting rod and the center fixing rod is adjusted by driving the telescopic rod through the hand screwing screw rod, flexible adjustment of the screening gap is achieved, the sorting requirements of taro balls of different sizes can be met, the screening precision and efficiency are improved, and the problem of unqualified screening caused by the fixed screen mesh aperture is solved.

Description

Technical Field

[0001] This utility model relates to the field of taro ball production technology, specifically to an online monitoring system for taro ball production lines. Background Technology

[0002] Taro balls are a traditional dessert snack, made primarily from taro and sweet potato into small, round dumplings. Their production quality requires real-time monitoring during automated production lines.

[0003] To achieve the above functions, a prior art Chinese patent (publication number: CN218043733U) discloses a taro ball machine with an automatic conveying and screening mechanism, including a support platform, a conveying component, and a cutting component; the support platform has a bottom support plate at its lower end, a material receiving component on the upper surface of the bottom support plate, and a material pushing component fixedly connected to the left end of the upper surface of the support platform via a fixed seat; the conveying component includes a vertical plate, an annular strip, and a rotating roller, the vertical plates being symmetrically arranged at the front and rear ends of the upper surface of the support platform, and a rotating roller being rotatably connected between two vertical plates corresponding longitudinally, the two rotating rollers being connected by a uniformly distributed annular strip; a motor is provided on the upper end of the left front vertical plate, the front end of the left rotating roller is fixedly connected to the rear end of the output shaft of the motor, and the input end of the motor is fixedly connected to the output end of a single-chip microcomputer provided on the upper surface of the support platform; the cutting component is located on the upper surface of the two vertical plates on the left. This taro ball machine with an automatic conveying and screening mechanism is reasonably designed and improves the quality of the finished product.

[0004] While existing technologies can overcome the shortcomings mentioned above, other problems still exist in their operation: taro balls are affected by external factors during production, leading to instability in their size and integrity. Current taro ball production lines typically use sieves to remove defective products, but the sieve aperture is difficult to adjust flexibly, affecting the screening effect. Utility Model Content

[0005] The purpose of this invention is to provide an online monitoring system for taro ball production lines to solve the problem in the prior art where existing taro ball production lines typically remove defective products using sieves, but the sieve aperture is difficult to adjust flexibly, affecting the screening effect.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an online monitoring system for taro ball production lines, including a support frame, a separation box installed on the top of the support frame, and a belt scale installed at the bottom of the support frame;

[0007] The separation box is equipped with a screening structure, which includes a telescopic rod installed on the outside of the separation box. The telescopic rod is composed of continuous X-shaped connecting rods. An adjusting rod is rotatably connected at the junction of the X-shaped connecting rods. A central fixing rod is fixedly connected in the middle of the support frame. The adjusting rod and the central fixing rod are equidistantly distributed inside the separation box.

[0008] Preferably, the adjusting rod and the central fixing rod form a ramp inside the separation box, and the central fixing rod and the adjusting rod are equidistantly distributed between the two telescopic rods, with a guide rod fixedly connected to the lower end of the adjusting rod.

[0009] Preferably, baffles are fixedly connected to the top of the central fixing rods on both sides inside the separation box, and the baffles are in contact with the inside of the separation box and slide inside the separation box.

[0010] Preferably, an intercepting plate is fixedly connected to the top of the baffle, and a feeding port is provided on the top of the separation box, with the end of the intercepting plate away from the baffle fixedly connected to both ends inside the feeding port.

[0011] Preferably, the separation box has a discharge port on one side, which is aligned with the guide rods that are evenly distributed, and the guide rods are directed toward the outside of the separation box through the discharge port. The bottom of the separation box has a waste port, which is aligned with the middle of the top of the belt scale.

[0012] Preferably, the outer side of the separation box is provided with two mounting slots, and both ends of each adjusting rod are slidably connected inside the mounting slot.

[0013] Preferably, the outer side of the separation box is provided with a drive rod installed at the end of the telescopic rod, and the drive rod is provided with a threaded sleeve in the middle. The threaded sleeve is internally threaded with a hand-tightening screw, and the hand-tightening screw is rotatably connected to the outer side of the separation box.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This online monitoring system for the taro ball production line allows for flexible adjustment of the screening gap by using a hand-tightened screw to drive a telescopic rod to adjust the distance between the adjusting rod and the central fixed rod. This adapts to the sorting needs of taro balls of different sizes, improving the accuracy and efficiency of screening and avoiding unqualified screening problems caused by fixed screen apertures.

[0016] By combining the belt scale to weigh the waste material in real time, monitor the waste material ratio and feed it back to the control terminal, the automatic or manual closed-loop adjustment of the screening parameters can be realized, which can effectively improve the screening stability and quality control. At the same time, the interceptor plate and the baffle work together to avoid material accumulation and side leakage, ensuring uniform material distribution and stable output path. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the waste inlet structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the baffle structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the interceptor plate structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the telescopic rod structure of this utility model;

[0022] Figure 6 This is a schematic diagram of the separation box structure of this utility model.

[0023] In the diagram: 1. Support frame; 2. Separation box; 3. Belt scale; 4. Telescopic rod; 5. Center fixing rod; 6. Adjusting rod; 7. Guide rod; 8. Baffle; 9. Intercepting plate; 10. Feed port; 11. Discharge port; 12. Waste port; 13. Drive rod; 14. Hand-tightening screw; 15. Mounting slot. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1: Please refer to Figure 1 - Figure 6This utility model provides the following technical solution: an online monitoring system for a taro ball production line, including a support frame 1, a separation box 2 installed on the top of the support frame 1, and a belt scale 3 installed at the bottom of the support frame 1; the separation box 2 has a screening structure inside, the screening structure includes a telescopic rod 4 installed on the outside of the separation box 2, and the telescopic rod 4 is composed of continuous X-shaped connecting rods, with an adjusting rod 6 rotatably connected at the junction of the X-shaped connecting rods; a central fixing rod 5 is fixedly connected in the middle inside the support frame 1, and the adjusting rod 6 and the central fixing rod 5 are equidistantly distributed inside the separation box 2; the adjusting rod 6 and the central fixing rod 5 form a slope inside the separation box 2, and the central fixing rod 5 and the adjusting rod 6 are equidistantly distributed between the two telescopic rods 4; a guide rod 7 is fixedly connected to the lower end of the adjusting rod 6; baffles 8 are fixedly connected to the top of the central fixing rods 5 on both sides inside the separation box 2, and the baffles 8 are fixed to the separation box. The inner sides of the two parts are closely fitted together, and the baffle 8 slides inside the separation box 2. The top of the baffle 8 is fixedly connected to the intercepting plate 9. The top of the separation box 2 is provided with a feeding port 10, and the end of the intercepting plate 9 away from the baffle 8 is fixedly connected to the inside of the feeding port 10. The two ends of the separation box 2 are provided with a discharge port 11 on one side, and the discharge port 11 is aligned with the guide rods 7 distributed at equal intervals. The guide rods 7 are directed towards the outside of the separation box 2 through the discharge port 11. The bottom of the separation box 2 is provided with a waste port 12, and the waste port 12 is aligned with the middle of the top of the belt scale 3. The outside of the separation box 2 is provided with two mounting slots 15, and both ends of each adjusting rod 6 are slidably connected to the inside of the mounting slot 15. The outside of the separation box 2 is provided with a drive rod 13 installed at the end of the telescopic rod 4, and the drive rod 13 is provided with a threaded sleeve in the middle. The threaded sleeve is threadedly connected to a hand-tightening screw 14, and the hand-tightening screw 14 is rotatably connected to the outside of the separation box 2.

[0026] When the material enters the separation box 2 from the feeding port 10, the intercepting plate 9 fixed to the top of the baffle 8 diverts and guides the material, reduces the falling speed and avoids accumulation. The inclination angle of the intercepting plate 9 is fixedly connected to the inner wall of the feeding port 10 to ensure that the material is evenly dispersed into the interior of the separation box 2. The telescopic rod 4 on the outside of the separation box 2 is composed of continuous X-shaped connecting rods. By manually rotating the hand screw 14, the drive rod 13 is driven to extend and retract the telescopic rod 4. During the extension and retraction, the adjusting rod 6 at the junction of the X-shaped connecting rods slides along the mounting groove 15 and forms an equidistant slope structure with the central fixed rod 5. When the material slides down the slope formed by the adjusting rod 6 and the central fixed rod 5, qualified taro balls cannot pass through the gap due to their large size and slide along the guide rod 7 to the discharge port 11. The debris or small particles fall into the bottom of the separation box 2 from the gap and are discharged through the waste port 12.

[0027] By rotating the hand-tightening screw 14 to change the extension and retraction of the telescopic rod 4, the distance between the adjusting rod 6 and the central fixed rod 5 can be adjusted synchronously, thereby controlling the screening accuracy and adapting to the sorting needs of taro balls with different particle sizes. Inside the separation box 2, the top of the central fixed rod 5 on both sides is fixed with a baffle 8. The baffle 8 fits tightly against the inside of the separation box 2 and slides along the inner wall of the box when the adjusting rod 6 moves, preventing material leakage from the side. The intercepting plate 9 is linked with the baffle 8 and adjusts the tilt angle synchronously when adjusting the screening gap, ensuring that the material is always concentrated in the central area of ​​the screening structure, avoiding the decrease in screening efficiency caused by edge accumulation.

[0028] The unqualified material discharged from the waste outlet 12 falls directly onto the belt scale 3 at the bottom of the support frame 1. The belt scale 3 weighs the waste material in real time and generates a data signal. The monitoring system analyzes the waste weight ratio to determine whether the current screening parameters, such as the gap size and material flow rate, are reasonable, and feeds back to the control terminal. If the waste rate is abnormal, the hand screw 14 can be manually or automatically adjusted to optimize the screening accuracy and achieve closed-loop quality control.

[0029] The guide rod 7 is fixed to the lower end of the adjusting rod 6, and its tilt angle is aligned with the discharge port 11 to ensure that qualified taro balls are efficiently output to the collection device along a fixed path. The waste port 12 at the bottom of the separation box 2 is precisely aligned with the top of the belt scale 3 to prevent waste from scattering. At the same time, the synergistic effect of the baffle 8 and the intercepting plate 9 reduces the collision loss between the material and the box, improving the overall sorting efficiency and equipment life.

[0030] The threaded sleeve design of the hand-tightening screw 14 and the drive rod 13 allows the operator to quickly adjust the extension of the telescopic rod 4, and the screening parameters can be adjusted without complicated tools. The mounting groove 15 limits the sliding of the two ends of the adjusting rod 6 to ensure the stability of the screening structure during the adjustment process and avoid screening failure due to offset.

[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" or "linked" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a mechanical connection or an electrical connection; it can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An online monitoring system for a taro ball production line, comprising a support frame (1), wherein a separation box (2) is installed on the top of the support frame (1), and a belt scale (3) is installed on the bottom of the support frame (1); characterized in that The separation box (2) is equipped with a screening structure inside. The screening structure includes a telescopic rod (4) installed on the outside of the separation box (2). The telescopic rod (4) is composed of continuous X-shaped connecting rods. An adjusting rod (6) is rotatably connected at the junction of the X-shaped connecting rods. A central fixing rod (5) is fixedly connected in the middle of the support frame (1). The adjusting rod (6) and the central fixing rod (5) are equidistantly distributed inside the separation box (2).

2. The camote ball production line on-line monitoring system according to claim 1, characterized in that: The adjusting rod (6) and the central fixing rod (5) form a ramp inside the separation box (2), and the central fixing rod (5) and the adjusting rod (6) are equidistantly distributed between the two telescopic rods (4). The lower end of the adjusting rod (6) is fixedly connected to the guide rod (7).

3. The camote ball production line on-line monitoring system according to claim 2, characterized in that: The top of the center fixing rods (5) on both sides inside the separation box (2) are fixedly connected with baffles (8), and the baffles (8) are in contact with the inside of the separation box (2), and the baffles (8) slide inside the separation box (2).

4. The camote ball production line on-line monitoring system according to claim 3, characterized in that: An intercepting plate (9) is fixedly connected to the top of the baffle (8), and a feeding port (10) is provided on the top of the separation box (2). The end of the intercepting plate (9) away from the baffle (8) is fixedly connected to both ends inside the feeding port (10).

5. The camote ball production line on-line monitoring system according to claim 4, characterized in that: The separation box (2) has a discharge port (11) on one side, and the discharge port (11) is aligned with the guide rods (7) that are evenly distributed. The guide rods (7) pass through the discharge port (11) and face outward from the separation box (2). The bottom of the separation box (2) has a waste port (12), and the waste port (12) is aligned with the top center of the belt scale (3).

6. The camote ball production line on-line monitoring system according to claim 5, characterized in that: The separation box (2) has two mounting slots (15) on its outer side, and both ends of each adjusting rod (6) are slidably connected inside the mounting slot (15).

7. The camote stick production line on-line monitoring system according to claim 6, characterized in that: The separation box (2) is provided with a drive rod (13) installed at the end of the telescopic rod (4) on the outside, and a threaded sleeve is provided in the middle of the drive rod (13). A hand-tightening screw (14) is threaded inside the threaded sleeve, and the hand-tightening screw (14) is rotatably connected to the outside of the separation box (2).

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