Fish scale cleaning control assembly

By designing a fish scale cleaning control component, continuous cleaning of fish scales is achieved using a synchronous belt drive and an aeration flushing system. This solves the problems of low efficiency and water waste in existing equipment, and realizes efficient cleaning and water recycling.

CN224143018UActive Publication Date: 2026-04-21REAL BIOTECH (QINGDAO) LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
REAL BIOTECH (QINGDAO) LTD
Filing Date
2025-03-12
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing fish scale glue extraction equipment has low cleaning efficiency and serious water waste. It cannot achieve continuous cleaning, and the cleaning basket needs to be entered into the body one by one, resulting in low efficiency. The cleaning water needs to be changed frequently, which affects the effect.

Method used

Design a fish scale cleaning control component, including a rectangular cleaning tank, a synchronous belt drive system, an aeration pipe, a rinsing water pump, and a filtration system, to achieve continuous cleaning of fish scales and water recycling. The synchronous belt drive moves the hanging basket, which is combined with aeration and rinsing nozzles for cleaning. The filtration system purifies and reuses the water source.

Benefits of technology

It enables continuous cleaning of fish scales, improves cleaning efficiency, and reduces water waste by recycling water resources, thereby enhancing cleaning effect and equipment efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a fish scale cleaning control assembly, and relates to the field of fish scale gelatin extraction, the fish scale cleaning control assembly comprises a cleaning tank, the upper side of the cleaning tank is provided with a driving assembly, the driving assembly comprises a synchronous belt, the upper side of the synchronous belt is provided with a cleaning piece, the outer side of the cleaning tank is provided with an external box, the upper side of the external box is provided with a flushing water pump, and the flushing water pump is connected with the driving assembly. The output end of the flushing water pump is connected with flushing parts, the flushing parts are installed on the inner walls of the two sides of the cleaning tank, the outer wall of the cleaning tank is connected with a filtering assembly, the filtering assembly comprises a filtering box, one side of the filtering box is connected with an external box through a circulating pump and a connecting pipe, and meanwhile the other side of the filtering box is connected with the cleaning tank through a water outlet pipe. The device has the effects of recycling water sources, reducing waste, facilitating continuous cleaning and improving efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of fish scale glue extraction technology, specifically to a fish scale cleaning control component. Background Technology

[0002] With the rapid development of the fishery industry, fish production is increasing, but fish scales, as a waste product, are rarely processed or utilized. Fish scales are rich in collagen and hydroxyapatite. The collagen in fish scales can be used in the food, cosmetic, and biomedical fields. Therefore, discarding them results in resource waste. It is evident that extracting collagen from fish scales to increase their added value is of great significance to the industry.

[0003] A search revealed existing technology (publication number: CN116676360A), which describes "a preparation process for fish scale collagen peptides, wherein fish scale cleaning is carried out in a cleaning device; the cleaning device includes a main body, in which a mesh cleaning basket is installed; the cleaning basket is rotatably connected to the main body; a cleaning structure is provided on the inner side of the cleaning basket; an aerator is installed at the inner bottom of the main body; pulverization is carried out using a pulverizer, controlling the particle size of the fish scale powder to be between 0.1-0.25 mm; enzymatic extraction is performed using alkaline protease at 4.7-5.5 u / g and peptidase at 7.0-8.0 u / g, with an enzymatic hydrolysis time of 4-5 h, an enzymatic hydrolysis temperature of 35-40 °C, and a solution pH of 6.5-7.0. The preparation process of this invention achieves a collagen extraction rate of up to 92.7%; the proportion of collagen peptides with a relative molecular weight of 1000-3000 Da in the obtained product is between 80-85%; this preparation process has the advantages of being simple, easy to control, and suitable for widespread application."

[0004] While the cleaning devices involved in existing fish scale glue extraction equipment can clean fish scales, they still have some shortcomings: the cleaning baskets involved in existing fish scale glue extraction equipment need to be entered into the main body one by one for cleaning, which consumes a lot of time from insertion to removal, and cannot achieve a continuous cleaning effect, resulting in deviations in cleaning efficiency. Secondly, the cleaning water involved in the main body needs to be replaced after a period of time, otherwise the internal water quality will gradually deteriorate, leading to poor cleaning effect, and constantly replacing the cleaning water results in a large waste of water resources. Utility Model Content

[0005] To overcome the shortcomings of the existing technology, a fish scale cleaning control component is provided to solve the problems mentioned in the background.

[0006] To achieve the above objectives, a fish scale cleaning control component is provided, comprising: a cleaning tank, a drive assembly on the upper side of the cleaning tank, the drive assembly including a timing belt, and a cleaning component on the upper side of the timing belt; an external box on the outer side of the cleaning tank, and a rinsing water pump installed on the upper side of the external box, the output end of the rinsing water pump being connected to the rinsing component, and the rinsing component being installed on the inner walls of both sides of the cleaning tank; a filter assembly connected to the outer wall of the cleaning tank, and the filter assembly including a filter box, one side of the filter box being connected to the external box via a circulation pump and a connecting pipe, while the other side of the filter box being connected to the cleaning tank via a water outlet pipe.

[0007] Furthermore, the cleaning tank is designed as a rectangular tank structure, with an aeration pipe at the bottom and a drain valve at one end.

[0008] Furthermore, the drive assembly also includes a drive shaft, with a synchronous pulley mounted on the upper side of the drive shaft, and a synchronous belt connected to the synchronous pulley. At the same time, a motor is connected to one end of the drive shaft.

[0009] Furthermore, the cleaning component includes a hanging plate, and a hanging basket is connected to the lower side of the hanging plate, with the hanging basket positioned between two sets of parallel synchronous belts.

[0010] Furthermore, the upper side of the synchronous belt is provided with equidistant limiting strips, and the hanging plate is snapped between the limiting strips.

[0011] Furthermore, the rinsing component includes an inlet pipe connected to a rinsing water pump, and the other end of the inlet pipe is connected to a distribution pipe, with a nozzle connected to the inner side of the distribution pipe.

[0012] Furthermore, the filter box has a water inlet on one side of its wall and a water outlet on the other side of its wall near the bottom of the box.

[0013] Furthermore, the filter box is equipped with a filter screen inside, and the lower side of the filter screen is provided with a ceramic particle layer, a resin layer, an activated carbon layer and a cotton filter element in sequence, and a non-woven fabric is provided between adjacent material layers.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. In use, place the fish scales to be cleaned in the hanging basket included in the cleaning unit, and then attach the hanging plate to the synchronous belt. At this time, start the motor included in the drive assembly, which in turn drives the synchronous belt through the transmission shaft. At the same time, start the aeration pipe, the rinsing water pump and the circulation pump. At this time, the fish scales in the hanging basket are below the water level inside the cleaning tank. The aeration pipe generates rising bubbles from the bottom, which in turn stirs up the fish scales. At the same time, the nozzles included in the rinsing unit rinse the fish scales that are stuck to the inner wall of the hanging basket. During the process, multiple hanging baskets pass through the cleaning tank in sequence via the synchronous belt, so as to achieve a continuous cleaning effect. That is, fish scales are loaded at one end of the cleaning tank and removed at the other end of the cleaning tank, thereby improving the cleaning efficiency.

[0016] 2. During the startup of the circulation pump, the sewage inside the cleaning tank is pumped into the filter box through the drain valve and the outlet pipe. The sewage is then filtered and purified through the filter screen, ceramsite layer, non-woven fabric, resin layer, activated carbon layer and cotton filter element in the filter box. The purified water then enters the external tank through the circulation pump and connecting pipe, thereby realizing the reuse of water and reducing water waste. Attached Figure Description

[0017] Figure 1 This is a top view of the overall structure of an embodiment of the present utility model.

[0018] Figure 2 This is a partial side sectional view of the cleaning tank according to an embodiment of the present invention.

[0019] Figure 3 This is a three-dimensional structural diagram of the cleaning component according to an embodiment of the present utility model.

[0020] Figure 4 This is a three-dimensional structural diagram of the flushing component according to an embodiment of the present utility model.

[0021] Figure 5 This is a cross-sectional structural diagram of the filter box according to an embodiment of the present invention.

[0022] In the diagram: 1. Cleaning tank; 11. Aeration pipe; 12. Drain valve; 2. Drive assembly; 21. Motor; 22. Drive shaft; 23. Synchronous belt; 231. Limiting strip; 3. Cleaning components; 31. Hanging plate; 32. Hanging basket; 4. External box; 41. Flushing water pump; 42. Flushing components; 421. Inlet pipe; 422. Water distribution pipe; 423. Nozzle; 43. Connecting pipe; 44. Circulation pump; 5. Filter assembly; 51. Filter box; 511. Inlet; 512. Outlet; 52. Filter screen; 53. Ceramsite layer; 54. Non-woven fabric; 55. Resin layer; 56. Activated carbon layer; 57. Cotton filter element; 58. Outlet pipe. Detailed Implementation

[0023] Reference Figures 1 to 5As shown, this utility model provides a fish scale cleaning control component, including: a cleaning tank 1, a drive component 2 on the upper side of the cleaning tank 1, the drive component 2 including a synchronous belt 23, and a cleaning component 3 on the upper side of the synchronous belt 23, an external box 4 on the outer side of the cleaning tank 1, a rinsing water pump 41 installed on the upper side of the external box 4, and a rinsing component 42 connected to the output end of the rinsing water pump 41, and the rinsing component 42 installed on the inner walls of both sides of the cleaning tank 1, a filter component 5 connected to the outer wall of the cleaning tank 1, and the filter component 5 including a filter box 51, and one side of the filter box 51 connected to the external box 4 through a circulation pump 44 and a connecting pipe 43, while the other side of the filter box 51 connected to the cleaning tank 1 through a water outlet pipe 58.

[0024] In this embodiment, the cleaning tank 1, the drive assembly 2, the cleaning component 3, the external box 4, and the filter assembly 5 constitute the main structure of the fish scale cleaning control assembly involved in this application, so as to control the efficiency and water consumption of the fish scale glue extraction equipment.

[0025] It should be noted that the device involved in this application only improves the fish scale cleaning step in the fish scale glue extraction process; the subsequent extraction process is consistent with the existing technology.

[0026] The cleaning component 3 is a prefabricated component, and its size is adapted to the spacing of the synchronous belt 23 and the spacing of the limiting strip 231 mentioned below, so as to achieve stable snap-fit ​​after placement. The cleaning component 3 is made of lightweight metal material (such as aluminum alloy) or plastic material to reduce the gravitational factor on the synchronous belt 23.

[0027] Specifically, the external box 4 and the filter assembly 5 are symmetrically arranged on both sides of the outer wall of the cleaning tank 1.

[0028] like Figure 1 , Figure 2 and Figure 3 In the process, the cleaning tank 1 is designed as a rectangular tank structure, and the bottom of the cleaning tank 1 is provided with an aeration pipe 11. One end of the cleaning tank 1 is provided with a drain valve 12. The drive assembly 2 also includes a drive shaft 22, and a synchronous pulley is installed on the upper side of the drive shaft 22. The synchronous belt 23 is connected to the synchronous pulley. At the same time, one end of the drive shaft 22 is connected to a motor 21. The cleaning component 3 includes a hanging plate 31, and a hanging basket 32 ​​is connected to the lower side of the hanging plate 31. The hanging basket 32 ​​is placed between two sets of parallel synchronous belts 23. The upper side of the synchronous belts 23 is provided with equidistant limit strips 231, and the hanging plate 31 is snapped between the limit strips 231. The rinsing component 42 includes an inlet pipe 421 connected to the rinsing water pump 41. The other end of the inlet pipe 421 is connected to a water distribution pipe 422, and the inner side of the water distribution pipe 422 is connected to a nozzle 423.

[0029] Specifically, the aeration pipe 11 is connected to an external aeration device (such as an air pump) to form bubbles inside the cleaning tank 1, thereby enhancing the cleaning effect.

[0030] Specifically, the bottom of the cleaning tank 1 is designed with an inclined structure, and the drain valve 12 is installed at the lower end of the inclined bottom. The drain valve 12 is connected to the water outlet pipe 58.

[0031] Specifically, the end of the synchronous belt 23 away from the drive assembly 2 is also provided with a drive shaft 22 and a synchronous pulley to realize the closed-loop motion of the synchronous belt 23.

[0032] Specifically, the water distribution pipe 422 is higher than the liquid level in the cleaning tank 1, so that the hanging basket 32 ​​can be rinsed in the final stage during the lifting and removal process.

[0033] As a preferred implementation, by setting the limiting strip 231, the hanging plate 31 is limited and locked on the one hand, and the cleaning component 3 is driven on the other hand, so that it moves with the synchronous belt 23.

[0034] It should be noted that in actual operation, operators can be set up on both sides of the cleaning tank 1, that is, at both ends of the synchronous belt 23, to load and remove fish scales.

[0035] like Figure 5 As shown, a water inlet 511 is provided on one side of the filter box 51, and a water outlet 512 is provided on the other side of the filter box near the bottom of the box. A filter screen 52 is provided inside the filter box 51, and a ceramic particle layer 53, a resin layer 55, an activated carbon layer 56 and a cotton filter element 57 are arranged in sequence on the lower side of the filter screen 52. A non-woven fabric 54 is provided between adjacent material layers.

[0036] As a preferred implementation, multiple filter materials are layered by setting non-woven fabric 54, and the inlet 511 is higher than the filter screen 52, and the outlet 512 is placed on the outside of the cotton filter element 57, which is made of PP material.

[0037] In use, the fish scales to be cleaned are placed in the hanging basket included in the cleaning unit, and then the hanging plate is snapped onto the synchronous belt. At this time, the motor included in the drive assembly is started, which in turn drives the synchronous belt to move through the transmission shaft. At the same time, the aeration pipe, the rinsing water pump, and the circulation pump are started. At this time, the fish scales in the hanging basket are below the water level inside the cleaning tank. The aeration pipe generates rising bubbles from the bottom, which in turn stirs up the fish scales. At the same time, the nozzles included in the rinsing unit rinse the fish scales adhering to the inner wall of the hanging basket. During the process, multiple hanging baskets pass through the cleaning tank in sequence via the synchronous belt, so as to achieve a continuous cleaning effect. That is, the fish scales are loaded at one end of the cleaning tank and removed at the other end of the cleaning tank, thereby improving the cleaning efficiency.

[0038] The fish scale cleaning control component of this invention can effectively solve the problems mentioned in the background technology, and achieves the effects of recycling water sources, reducing waste, facilitating continuous cleaning, and improving efficiency based on the existing fish scale cleaning control component technology.

Claims

1. A fish scale cleaning control assembly comprising: The cleaning tank (1) is characterized in that: a drive assembly (2) is provided on the upper side of the cleaning tank (1), and the drive assembly (2) includes a synchronous belt (23), and a cleaning component (3) is provided on the upper side of the synchronous belt (23). An external box (4) is provided on the outer side of the cleaning tank (1), and a flushing water pump (41) is installed on the upper side of the external box (4). The output end of the flushing water pump (41) is connected to a flushing component (42), and the flushing component (42) is installed on the inner walls of both sides of the cleaning tank (1). A filter assembly (5) is connected to the outer wall of the cleaning tank (1), and the filter assembly (5) includes a filter box (51). One side of the filter box (51) is connected to the external box (4) through a circulation pump (44) and a connecting pipe (43), while the other side of the filter box (51) is connected to the cleaning tank (1) through a water outlet pipe (58).

2. A fish scale cleaning control assembly according to claim 1, wherein, The cleaning tank (1) is a rectangular tank structure, and the bottom of the cleaning tank (1) is provided with an aeration pipe (11), and one end of the cleaning tank (1) is provided with a drain valve (12).

3. The fish scale cleaning control assembly of claim 1, wherein, The drive assembly (2) also includes a drive shaft (22), and a synchronous pulley is mounted on the upper side of the drive shaft (22), and a synchronous belt (23) is connected to the synchronous pulley. At the same time, a motor (21) is connected to one end of the drive shaft (22).

4. The fish scale cleaning control assembly of claim 1, wherein, The cleaning component (3) includes a hanging plate (31), and a hanging basket (32) is connected to the lower side of the hanging plate (31), and the hanging basket (32) is placed between two sets of parallel synchronous belts (23).

5. The fish scale cleaning control assembly of claim 1, wherein, The upper side of the synchronous belt (23) is provided with equidistant limit strips (231), and the hanging plate (31) is snapped between the limit strips (231).

6. The fish scale cleaning control assembly of claim 1, wherein, The flushing component (42) includes an inlet pipe (421) connected to a flushing water pump (41), and the other end of the inlet pipe (421) is connected to a distribution pipe (422), and the inner side of the distribution pipe (422) is connected to a nozzle (423).

7. The fish scale cleaning control assembly of claim 1, wherein, The filter box (51) has an inlet (511) on one side of the box wall and an outlet (512) on the other side of the box wall near the bottom of the box.

8. The fish scale cleaning control component according to claim 1, characterized in that, The filter box (51) is equipped with a filter screen (52) inside, and the filter screen (52) is provided with a ceramic particle layer (53), a resin layer (55), an activated carbon layer (56) and a cotton filter element (57) in sequence on the lower side, and a non-woven fabric (54) is provided between adjacent material layers.

Citation Information

Patent Citations

  • Preparation process of fish scale collagen peptide

    CN116676360A