Tool for removing metal filings in cavity of new energy battery box

Abstract

The utility model discloses a tool for removing metal filings in a new energy battery box cavity, which belongs to the technical field of new energy battery processing and comprises a bottom frame, a pneumatic vibrator, a rotating mechanism and a mounting platform, the pneumatic vibrator is mounted on the bottom frame, the rotating mechanism is rotatably mounted on one side of an inclined surface of the bottom frame, and the mounting platform is mounted on the bottom frame. The mounting platform is mounted on the rotating mechanism, the angle of the mounting platform can be changed through manual rotation, locking air cylinders are arranged on the two sides of the mounting platform respectively and used for clamping and fixing a product, and the mounting platform drives the product to vibrate after being subjected to vibration transmitted by the pneumatic vibrator. And sweeps in the product cavity are removed. The tool can efficiently and comprehensively remove metal filings in a cavity of a new energy battery box through pneumatic vibration and flexible angle adjustment, the cleaning efficiency and the cleaning effect are improved, and the production quality of new energy batteries is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of new energy battery processing technology, and in particular to a tooling for removing metal shavings from the cavity of a new energy battery box. Background Technology

[0002] In the production process of new energy battery casings, CNC or laser cutting equipment is needed to process the holes on the surface of closed profiles. After processing, most of the waste chips will fall into the profile cavity. The chips need to be removed manually or by using traditional rotary tooling. Since traditional chip removal tooling uses gravity to allow the waste chips to leave the cavity by their own weight, some waste chips will adhere to the cavity due to oil or cutting fluid residue and cannot be removed by their own weight. As a result, the waste chips cannot be cleaned up and there is a risk of abnormal noise after the vehicle is assembled. Utility Model Content

[0003] The main purpose of this utility model is to provide a tooling for removing metal shavings from the cavity of a new energy battery box. This tooling can efficiently and comprehensively remove metal shavings from the cavity of a new energy battery box through pneumatic vibration and flexible angle adjustment, thereby improving cleaning efficiency and cleaning effect and ensuring the production quality of new energy batteries.

[0004] To achieve the above objectives, this utility model proposes a tooling for removing metal shavings from the cavity of a new energy battery box, comprising a base frame, a pneumatic vibrator, a rotating mechanism, and an installation platform. The pneumatic vibrator is mounted on the base frame, the rotating mechanism is rotatably mounted on one side of the inclined surface of the base frame, and the installation platform is mounted on the rotating mechanism and its angle can be changed by manual rotation. Locking cylinders are respectively provided on both sides of the installation platform for clamping and fixing the product. After being vibrated by the pneumatic vibrator, the installation platform drives the product to vibrate, thereby removing waste shavings from the product cavity.

[0005] Optionally, the rotating mechanism includes a turntable and a clamping platform. The base frame is provided with a mounting plate. The turntable is rotatably mounted on the mounting plate, and the clamping platform is located on the turntable to clamp the mounting platform.

[0006] Optionally, the mounting plate has a plurality of positioning holes, and the turntable has a positioning element, which is connected to one of the positioning holes to fix the angle of the turntable.

[0007] Optionally, the positioning holes are arranged in a circle, and the spacing between each positioning hole is consistent.

[0008] Optionally, the bottom and side walls of the installation platform are respectively provided with limiting blocks.

[0009] Optionally, the base frame is equipped with a controller for controlling the opening and closing of the pneumatic vibrator and the locking cylinder.

[0010] Optionally, the bottom of the base frame is provided with shock-absorbing feet.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. The vibration generated by the pneumatic vibrator can loosen and remove metal shavings inside the new energy battery box cavity. Combined with the multi-angle adjustment of the installation platform, it can thoroughly remove metal shavings from every corner of the box cavity, greatly improving the cleaning efficiency and effect.

[0013] 2. The installation platform can be manually rotated to adjust the angle, and the product can be quickly clamped and fixed by a locking cylinder. The operation process is simple and easy to understand, reducing the difficulty and labor intensity of the operator.

[0014] 3. The design of the rotating mechanism ensures that the installation platform can be stably adjusted and positioned. The setting of limit blocks and shock-absorbing feet further improves the overall stability of the tooling and ensures that the tooling is safe and reliable during operation.

[0015] 4. The controller is designed to automate the control of the pneumatic vibrator and locking cylinder. The operating parameters can be flexibly adjusted according to actual needs, which improves the intelligence and efficiency of the equipment. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of an embodiment of the metal shaving removal tool for the cavity of a new energy battery box according to this utility model;

[0018] Figure 2 for Figure 1 A structural schematic diagram of the mounting plate in the middle;

[0019] Figure 3 for Figure 1 A schematic diagram of the positioning component.

[0020] Explanation of icon numbers:

[0021]

[0022]

[0023] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0026] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. If the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0027] This utility model proposes a tooling 100 for removing metal debris from the cavity of a new energy battery box.

[0028] Please see Figures 1-3 In one embodiment of this utility model, the metal shaving removal fixture 100 for the cavity of a new energy battery box includes a base frame 10, a pneumatic vibrator 20, a rotating mechanism 30, and a mounting platform 40. The pneumatic vibrator 20 is mounted on the base frame 10. The rotating mechanism 30 is rotatably mounted on one side of the inclined surface of the base frame 10. The mounting platform 40 is mounted on the rotating mechanism 30 and its angle can be changed by manual rotation. Locking cylinders 41 are respectively provided on both sides of the mounting platform 40 for clamping and fixing the product. After being vibrated by the pneumatic vibrator 20, the mounting platform 40 drives the product to vibrate, thereby removing waste shavings from the product cavity.

[0029] In this embodiment, the base frame 10 can be welded from a steel structure, and the base frame 10 is trapezoidal in shape when viewed from the side, i.e., one side is inclined and the other side is flat. The pneumatic vibrator 20 is mounted on the base frame 10, which can generate vibration and transmit the vibration to other components mounted on the base frame 10. The product is mounted on the mounting platform 40, and the locking cylinder 41 locks the product. The vibration frequency of the pneumatic vibrator 20 is adjusted according to the product cavity structure to prevent waste from sticking to the cavity due to oil stains. Finally, the product is manually rotated to remove the waste from the box. Then the pneumatic vibrator is turned off, and the tooling is rotated again to listen for any abnormal noises caused by residual waste inside the product.

[0030] It should be noted that the pneumatic vibrator can be a pneumatic piston vibrator, which uses compressed air to drive a piston to reciprocate within a cylinder, generating vibration. During metal shaving removal, its continuous and stable vibration output can induce high-frequency vibration in the new energy battery box, effectively loosening and shaking off the metal shavings within the cavity. Furthermore, by adjusting the inlet air pressure, the intensity and frequency of the vibration can be easily adjusted to meet the cleaning needs of battery boxes of different sizes and with varying levels of metal shaving residue. The locking cylinder can be a single-acting cylinder or a double-acting cylinder; these are all existing technologies and will not be elaborated upon further here.

[0031] In one embodiment of this utility model, the rotating mechanism 30 includes a turntable 31 and a clamping platform 32. The base frame 10 is provided with a mounting plate 11. The turntable 31 is rotatably mounted on the mounting plate 11. The clamping platform 32 is located on the turntable 31 and clamps the mounting platform 40. The mounting plate 11 is provided with a plurality of positioning holes 12. The turntable 31 is provided with a positioning element 33. The positioning element 33 is connected to one of the positioning holes 12 to fix the angle of the turntable 31.

[0032] In this embodiment, there are four clamping platforms 32, which respectively clamp the four sides of the mounting platform 40. The side walls of each clamping platform 32 are equipped with fastening screws, which can be tightened to clamp the mounting platform 40. The positioning holes 12 are arranged circumferentially, with consistent spacing between each hole. The positioning element 33 has external threads and is connected to the turntable 31 via threads. By rotating the positioning element 33 in both directions, the length of the positioning element 33 exposed below the turntable 31 can be changed. It is understood that by screwing the positioning member 33 into the positioning hole 12 at one of the positions, the angle of the adjusting plate 31 is fixed, thereby fixing the angle position of the mounting platform 40. When it is necessary to rotate the mounting platform 40, the positioning member 33 is first loosened to disengage it from the corresponding positioning hole 12. Then the mounting platform 40 can be manually rotated. After rotating to a suitable angle position, the positioning member 33 is screwed into the corresponding positioning hole 12 to fix the mounting platform 40.

[0033] In one embodiment of this utility model, the bottom and side walls of the installation platform 40 are respectively provided with limiting blocks 42 for further limiting the product and preventing displacement of the product during installation and vibration. The base frame 10 is provided with a controller 50, which is used to control the opening and closing of the pneumatic vibrator 20 and the locking cylinder 41 to realize automated control of the equipment. The bottom of the base frame 10 is provided with shock-absorbing feet 60, which can reduce the impact of vibration generated by the tooling during operation on surrounding equipment and the environment, while improving the stability of the tooling itself.

[0034] It should be noted that the controller 50 can be a PLC controller or a microcontroller controller, which are existing technologies and will not be described in detail here.

[0035] In use: Place the new energy battery box that needs to have metal shavings removed on the mounting platform 40. Use the limiting blocks 42 on the bottom and side walls of the mounting platform 40 to initially position the battery box. Then, activate the locking cylinder 41 through the controller 50 to extend the piston of the locking cylinder 41 and clamp and fix the battery box to ensure that the battery box will not shift during vibration. Then, activate the pneumatic vibrator 20 through the controller 50. The pneumatic vibrator 20 generates vibration and transmits the vibration to the mounting platform 40 and the battery box, causing the metal shavings in the battery box cavity to loosen and detach under the vibration. Manually rotate the product to make the waste shavings fall out of the box. Then, turn off the pneumatic vibrator 20 through the controller 50 and continue to rotate the fixture to listen for any abnormal noises caused by residual waste shavings inside the product. If there are still abnormal noises, repeat the above steps. If there are no abnormal noises, the shaving removal process is complete.

[0036] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A new energy battery box cavity metal scrap removal tooling, characterized in that, The device includes a base frame, a pneumatic vibrator, a rotating mechanism, and a mounting platform. The pneumatic vibrator is mounted on the base frame. The rotating mechanism is rotatably mounted on one side of the inclined surface of the base frame. The mounting platform is mounted on the rotating mechanism and its angle can be changed by manual rotation. Locking cylinders are provided on both sides of the mounting platform for clamping and fixing the product. When the mounting platform is subjected to vibration transmitted by the pneumatic vibrator, it drives the product to vibrate and remove waste from the product cavity.

2. The new energy battery box cavity metal scrap removing tooling according to claim 1, characterized in that: The rotating mechanism includes a turntable and a clamping platform. The base frame is provided with a mounting plate. The turntable is rotatably mounted on the mounting plate. The clamping platform is located on the turntable and clamps the mounting platform.

3. The new energy battery box cavity metal scrap removing tooling according to claim 2, characterized in that: The mounting plate has several positioning holes, and the turntable has a positioning component. The positioning component is connected to one of the positioning holes to fix the angle of the turntable.

4. The new energy battery box cavity metal scrap removing tooling according to claim 3, characterized in that: The positioning holes are arranged in a circle, and the spacing between each positioning hole is consistent.

5. The new energy battery box cavity metal scrap removing tooling of claim 1, wherein: The bottom and side walls of the installation platform are respectively equipped with limit blocks.

6. The new energy battery box cavity metal scrap removing tooling of claim 1, wherein: The base frame is equipped with a controller, which is used to control the opening and closing of the pneumatic vibrator and the locking cylinder.

7. The new energy battery box cavity metal scrap removing tooling of claim 1, wherein: The bottom of the base frame is equipped with shock-absorbing feet.

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