Iron impurity eliminating device in aluminum ingot manufacturing process

Abstract

The utility model discloses an iron impurity eliminating device in an aluminum ingot manufacturing process. The iron impurity eliminating device comprises an outer cylinder; the electromagnet is installed in the outer cylinder, and a heat insulation brick is arranged between the electromagnet and the inner wall of the outer cylinder; the fixing piece is connected to the center of the top of the outer cylinder, and one side of the fixing piece is connected with a supporting piece; the adjusting assembly is connected to the supporting piece, and the adjusting assembly is used for rotating the supporting piece to adjust the position of the outer cylinder. The iron impurity removing device has the advantages that the left-right position of the outer barrel can be conveniently adjusted through the adjusting assembly, a forklift does not need to transversely move, operation and control are convenient, the iron impurity adsorption range is widened, and the iron impurity removing efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of aluminum ingot smelting technology, specifically to a device for removing iron impurities in the aluminum ingot manufacturing process. Background Technology

[0002] Iron impurity removal devices are used to remove iron impurities from molten aluminum. Existing iron impurity removal devices involve mounting a cylinder with an electromagnet on a forklift via a connecting rod. The forklift moves the cylinder with the electromagnet into the molten aluminum. The forklift can only move the cylinder with the electromagnet forward and backward and lift it up and down. It is inconvenient for the forklift to turn and move the cylinder with the electromagnet left and right. The operation is very inconvenient, the range of movement is small, the range of iron impurity adsorption is small, and the iron impurity removal efficiency is reduced. Utility Model Content

[0003] The purpose of this invention is to solve the above-mentioned problems by designing a device for removing iron impurities in the aluminum ingot manufacturing process.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] An iron impurity removal device for an aluminum ingot manufacturing process, comprising:

[0006] outer cylinder;

[0007] An electromagnet is installed inside the outer cylinder, and heat-insulating bricks are provided between the electromagnet and the inner wall of the outer cylinder.

[0008] A fastener is connected to the center of the top of the outer cylinder, and a support is connected to one side of the fastener.

[0009] An adjustment component is connected to a support member and is used to rotate the support member to adjust the position of the outer cylinder.

[0010] The outer cylinder is rotated by adjusting the drive support component, which facilitates the adjustment of the left and right position of the outer cylinder. It does not require a forklift to move it laterally, making it easy to operate, increasing the adsorption range of iron impurities and improving the efficiency of iron impurity removal.

[0011] Furthermore, the adjustment assembly includes two support clamps, which are located at the upper and lower ends of the support member, respectively. The support member is rotatably connected to the two support clamps via a rotating shaft. Forklift arms are connected to both ends of the support clamps, and a reinforcing plate is connected to the end of the forklift arm. A forklift hole is provided at the connection between the reinforcing plate and the forklift arm.

[0012] Furthermore, the adjustment assembly also includes an arc-shaped rack connected to the end of a support member. The end of the support member is provided with an arc-shaped I-beam. The arc-shaped I-beam is connected to the forklift arm and the reinforcing plate respectively through a reinforcing rod. A drive motor is installed at the bottom of the arc-shaped I-beam. The output end of the drive motor is connected to a drive gear. The drive gear is located inside the arc-shaped I-beam and meshes with the arc-shaped rack.

[0013] The drive motor drives the drive gear to move the arc-shaped rack inside the arc-shaped I-beam. The arc-shaped rack moves the outer cylinder left and right through the support and fixing parts, which makes it easy to adjust the left and right position of the outer cylinder. It does not require a forklift to move it laterally, which is convenient to operate, improves the adsorption range of iron impurities, and improves the efficiency of iron impurity removal.

[0014] Furthermore, the inner wall of the support member is provided with heat insulation cotton, and the power supply line of the electromagnet extends out of the support member through the heat insulation cotton.

[0015] Insulating cotton is used to protect the power supply line of the electromagnet, preventing damage from high temperatures and extending its service life.

[0016] Furthermore, the inner wall of the arc-shaped I-beam is connected to multiple universal ball bearings, which are distributed in an arc shape at the upper and lower ends of the arc-shaped rack.

[0017] The use of omnidirectional ball bearings improves the smoothness of the movement of the curved rack and prevents jamming.

[0018] Furthermore, the electromagnet is a powerful magnet, and the outer cylinder, fixing parts and supporting parts are made of high temperature resistant materials that can withstand temperatures up to 1200℃.

[0019] With strong suction, it can magnetically attract more iron impurities, improving the efficiency of iron impurity removal. It is made of high-temperature resistant material, which can withstand high temperatures of 1200℃, thus improving its service life. Attached Figure Description

[0020] Figure 1 This is a top view of the present invention.

[0021] Figure 2 This is a diagram showing the adjustment status of the outer cylinder.

[0022] Figure 3 This is a sectional view of the outer cylinder and support components.

[0023] Figure 4 This is a magnified view of a portion of the adjustment component.

[0024] Figure 5 This is a front view of an arc-shaped I-beam.

[0025] Figure 6 This is a top sectional view of an arc-shaped I-beam.

[0026] In the diagram: 1. Outer cylinder; 2. Electromagnet; 3. Insulating brick; 4. Fixing component; 5. Support component; 6. Adjusting assembly; 7. Support clamp; 8. Shaft; 9. Forklift arm; 10. Reinforcing plate; 11. Forklift hole; 12. Curved rack; 13. Curved I-beam; 14. Reinforcing rod; 15. Drive motor; 16. Drive gear; 17. Insulating cotton; 18. Universal ball bearing. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0028] In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, in the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0029] This utility model provides, for example Figure 1-6 An iron impurity removal device in an aluminum ingot manufacturing process is shown, characterized in that it includes:

[0030] outer cylinder 1;

[0031] Electromagnet 2 is installed inside the outer cylinder 1, and heat insulation brick 3 is provided between the electromagnet 2 and the inner wall of the outer cylinder 1.

[0032] Fastener 4 is connected to the center of the top of the outer cylinder 1, and a support 5 is connected to one side of the fastener 4;

[0033] Adjustment component 6 is connected to support member 5 and is used to rotate support member 5 to adjust the position of outer cylinder 1.

[0034] The lifting unit of the forklift is connected to the adjustment component 6. The outer cylinder 1 is controlled by the forklift to enter the melting furnace. When the electromagnet 2 is energized, the outer cylinder 1 generates magnetic force to attract iron impurities in the molten aluminum. The forklift can control the forward and backward movement and lifting and lowering of the outer cylinder 1. The heat insulation brick 3 isolates the heat of the molten aluminum, avoiding high-temperature demagnetization and improving the adsorption effect of iron impurities. The adjustment component 6 drives the support 5 to rotate the outer cylinder 1, which facilitates the adjustment of the left and right position of the outer cylinder 1. It does not require the forklift to move laterally, which is convenient for operation, increases the adsorption range of iron impurities, and improves the iron impurity removal efficiency.

[0035] Refer to the instruction manual appendix Figure 2 Instruction manual attached Figure 3 Included with instruction manual Figure 4 The adjustment component 6 includes two support plates 7, which are located at the upper and lower ends of the support member 5 respectively. The support member 5 is rotatably connected to the two support plates 7 via a rotating shaft 8. Forklift arms 9 are connected to both ends of the support plates 7, and a reinforcing plate 10 is connected to the end of the forklift arm 9. A forklift hole 11 is provided at the connection between the reinforcing plate 10 and the forklift arm 9.

[0036] The lifting part of the forklift is inserted into the forklift hole 11 on the reinforcing plate 10 and the forklift arm 9 for easy connection with the forklift. The outer cylinder 1 can be controlled to move back and forth and lift and lower through the forklift. When the outer cylinder 1 is moved left and right, the support member 5 rotates between the two support clamps 7 through the pivot 8. The outer cylinder 1 can be moved left and right through the support member 5 and the fixing member 4, which facilitates the left and right movement of the outer cylinder 1.

[0037] Refer to the instruction manual appendix Figure 2 Instruction manual attached Figure 5 Included with instruction manual Figure 6 The adjustment assembly 6 also includes an arc-shaped rack 12, which is connected to the end of the support member 5. The end of the support member 5 is provided with an arc-shaped I-beam 13. The arc-shaped I-beam 13 is connected to the forklift arm 9 and the reinforcing plate 10 respectively through the reinforcing rod 14. A drive motor 15 is installed at the bottom of the arc-shaped I-beam 13. The output end of the drive motor 15 is connected to a drive gear 16. The drive gear 16 is located inside the arc-shaped I-beam 13 and meshes with the arc-shaped rack 12.

[0038] When the drive motor 15 starts working, the output end of the drive motor 15 drives the drive gear 16 to rotate. The drive gear 16 meshes with the arc-shaped rack 12, and drives the arc-shaped rack 12 through the drive gear 16. The arc-shaped rack 12 moves inside the arc-shaped I-beam 13. The arc-shaped rack 12 moves the outer cylinder 1 left and right through the support member 5 and the fixing member 4, which makes it easy to adjust the left and right position of the outer cylinder 1. It does not require a forklift to move laterally, which is convenient for operation, improves the iron impurity adsorption range, and improves the iron impurity removal efficiency.

[0039] Refer to the instruction manual appendix Figure 3 Included with instruction manual Figure 4 The inner wall of the support member 5 is provided with heat insulation cotton 17, and the power supply line of the electromagnet 2 passes through the heat insulation cotton 17 and extends out of the support member 5.

[0040] The power supply line of electromagnet 2 passes through the heat insulation cotton 17 and extends out of the support member 5. The heat insulation cotton 17 protects the power supply line of electromagnet 2, preventing damage to the power supply line due to high temperature and improving its service life.

[0041] Refer to the instruction manual appendix Figure 5 Included with instruction manual Figure 6 The inner wall of the arc-shaped I-beam 13 is connected to multiple universal ball bearings 18, which are distributed in an arc shape at the upper and lower ends of the arc-shaped rack 12.

[0042] The upper and lower ends of the arc-shaped rack 12 contact the universal ball bearings 18, which improves the smoothness of the rotation of the arc-shaped rack 12 and avoids jamming.

[0043] Refer to the instruction manual appendix Figure 3 Electromagnet 2 uses a powerful magnet, and outer cylinder 1, fixing part 4 and support part 5 are made of high temperature resistant material, which can withstand high temperature of 1200℃.

[0044] It uses a powerful magnet with strong attraction, which can attract more iron impurities and improve the efficiency of iron impurity removal. It is made of high temperature resistant material and can withstand high temperature of 1200℃, which improves its service life.

[0045] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A device for removing iron impurities in an aluminum ingot manufacturing process, characterized in that, include; outer cylinder (1); Electromagnet (2), the electromagnet (2) is installed inside the outer cylinder (1), and heat insulation brick (3) is provided between the electromagnet (2) and the inner wall of the outer cylinder (1). The fastener (4) is connected to the center of the top of the outer cylinder (1), and a support (5) is connected to one side of the fastener (4). Adjustment component (6), which is connected to support member (5), is used to rotate support member (5) to adjust the position of outer cylinder (1).

2. The apparatus for removing iron impurities in an aluminum ingot manufacturing process according to claim 1, wherein The adjustment assembly (6) includes two support plates (7), which are located at the upper and lower ends of the support member (5). The support member (5) is rotatably connected to the two support plates (7) via a pivot (8). Forklift arms (9) are connected to both ends of the support plates (7), and a reinforcing plate (10) is connected to the end of the forklift arms (9). A forklift hole (11) is provided at the connection between the reinforcing plate (10) and the forklift arms (9).

3. The iron impurity removal device in the aluminum ingot manufacturing process according to claim 2, characterized in that, The adjustment assembly (6) also includes an arc rack (12), which is connected to the end of the support member (5). The end of the support member (5) is provided with an arc I-beam (13), which is connected to the forklift arm (9) and the reinforcing plate (10) respectively through a reinforcing rod (14). A drive motor (15) is installed at the bottom of the arc I-beam (13), and a drive gear (16) is connected to the output end of the drive motor (15). The drive gear (16) is located inside the arc I-beam (13) and meshes with the arc rack (12).

4. The apparatus for removing iron impurities in an aluminum ingot manufacturing process according to claim 1, wherein The inner wall of the support member (5) is provided with heat insulation cotton (17), and the power supply line of the electromagnet (2) extends out of the support member (5) through the heat insulation cotton (17).

5. The apparatus for removing iron impurities in an aluminum ingot manufacturing process according to claim 3, wherein The inner wall of the arc-shaped I-beam (13) is connected to a plurality of universal ball bearings (18), which are distributed in an arc shape at the upper and lower ends of the arc-shaped rack (12).

6. The apparatus for removing iron impurities in an aluminum ingot manufacturing process according to claim 1, wherein The electromagnet (2) is a powerful magnet, and the outer cylinder (1), the fixing part (4) and the support part (5) are made of high temperature resistant material, which can withstand high temperature of 1200℃.

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