Efficient plastic vacuum forming machine
By introducing a clamping block and an electric lifting rod-controlled heating block and mold structure into the vacuum forming machine, combined with vacuum pumping and an air compressor, the positioning, heating, and cooling of the vacuum forming material can be achieved, solving the problem of low finished product yield in the existing technology and improving vacuum forming efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG YANGXIANG TECH CO LTD
- Filing Date
- 2025-05-23
- Publication Date
- 2026-04-21
AI Technical Summary
Existing vacuum forming machines lack a pre-positioning structure during the forming process, resulting in low finished product yield and low vacuum forming efficiency.
It employs a material clamping structure, a heating structure, and a mold structure. The material is pre-pressed by clamping blocks, and the movement of the heating blocks and mold is controlled by an electric lifting rod. Combined with vacuum pumping and an air compressor, the process of positioning, heating, vacuum forming, and cooling the material is realized.
Pre-positioning reduces misalignment of finished thermoformed products, increases yield, and improves the efficiency of the thermoforming machine.
Smart Images

Figure CN224145338U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of vacuum forming equipment, specifically relating to a high-efficiency vacuum forming machine. Background Technology
[0002] Vacuum forming machines, also known as thermoforming machines, are used to vacuum-form heated and plasticized thermoplastic sheets such as PVC, PE, PP, PET, and HIPS into various shapes of high-end packaging boxes, frames, and other products. Utilizing the vacuum suction generated by a vacuum pump, heated and softened thermoplastic sheets such as PVC and PET are vacuum-formed into various shapes of vacuum covers, blister trays, and other products through molds. Currently, there is no pre-positioning structure for vacuum forming materials, resulting in lower finished product quality. Therefore, it is crucial to develop a high-efficiency vacuum forming machine that overcomes these shortcomings. Utility Model Content
[0003] To solve at least one of the above-mentioned technical problems, this utility model provides a high-efficiency vacuum forming machine, including a vacuum forming material clamping structure, a vacuum forming material heating structure, and a vacuum forming mold structure;
[0004] The vacuum forming material clamping structure includes a base, on which a recess is provided, and the vacuum forming mold structure is installed in the recess.
[0005] The thermoforming material heating structure includes a bracket and a heating block fixed on the bracket. The thermoforming material clamping structure also includes a clamping block connected to the bracket by a spring, which pre-compresses the thermoforming material when the heating block is pressed down.
[0006] The heating block has an upward-facing groove, the sidewall of the groove is inclined, and a plurality of vent holes are provided on the inner wall of the recess. The inner wall of the heating block has a channel connecting the vent holes.
[0007] The vacuum forming mold structure includes a mold block, on which vacuum forming holes and blow forming holes are provided. A heating wire is wound around the outside of the mold, and a cooling water channel is provided inside the mold.
[0008] As a preferred embodiment, an air compressor connected to the blow molding hole and a vacuum pump connected to the suction molding hole are installed in the recess. The blow molding hole is connected to the air compressor via a connecting hose, and the suction molding hole is connected to the vacuum pump via a connecting hose.
[0009] As a preferred embodiment, hot air is introduced into the channel.
[0010] As a preferred embodiment, the system further includes a first electric lifting rod, the end of which is fixedly connected to a bracket to control the vertical movement of the bracket. It also includes a second electric lifting rod fixed to the recess, the end of which is fixed to a vacuum forming mold structure.
[0011] Compared with the prior art, the advantages of this utility model are as follows: This utility model has a simple structure. It can position the vacuum forming material during preheating, then lower the heating block, and after heating, the heating block rises without releasing the positioning of the vacuum forming material. Then the mold block rises, and the heating wire of the mold block works to provide heat to ensure the plasticity of the vacuum forming material. Then the vacuum forming hole is formed. After completion, cooling water can be introduced to achieve shaping. Then air is blown through the blow forming hole to achieve demolding, and at this time the mold block falls. This utility model can reduce misalignment, increase the yield, and increase the efficiency of the vacuum forming machine through the pre-positioning operation. Attached Figure Description
[0012] Figure 1 This is a schematic cross-section of the present invention. Figure 1 ;
[0013] Figure 2 This is a schematic cross-section of the present invention. Figure 2 ;
[0014] Figure 3 This is a schematic cross-section of the present invention. Figure 3 ;
[0015] Figure 4 This is a schematic cross-section of the present invention. Figure 4 ;
[0016] Figure 5 This is a schematic cross-section of the present invention. Figure 5 ;
[0017] Figure label:
[0018] 1. Base; 11. Recesses;
[0019] 21. Bracket; 22. Heating block; 23. Clamping block; 24. Spring; 25. Groove; 26. Vent hole; 27. Channel;
[0020] 31 Mold block; 32 Vacuum forming hole; 33 Blow molding hole; 34 Vacuum pump; 35 Air compressor;
[0021] 41 First electric lifting mast; 42 Second electric lifting mast;
[0022] 5. Vacuum forming material. Detailed Implementation
[0023] To enable those skilled in the art to better understand this utility model and to more clearly define the scope of protection claimed by this utility model, the present utility model is described in detail below with reference to certain specific embodiments. It should be noted that the following are only some specific embodiments of the present utility model concept, and are only a part of the embodiments of this utility model. The specific and direct description of related structures is only for the convenience of understanding this utility model, and the specific features do not necessarily or directly limit the scope of implementation of this utility model.
[0024] Referring to the accompanying drawings, the present invention adopts the following technical solution: the present invention provides a high-efficiency vacuum forming machine, including a vacuum forming material clamping structure, a vacuum forming material heating structure, and a vacuum forming mold structure;
[0025] The vacuum forming material clamping structure includes a base 1, on which a recess 11 is provided, and the vacuum forming mold structure is installed in the recess 11;
[0026] The thermoforming material heating structure includes a bracket 21 and a heating block 22 fixed on the bracket 21. The thermoforming material clamping structure also includes a clamping block 23 connected to the bracket 21 by a spring 24. When the heating block 22 presses down, it pre-compresses the thermoforming material.
[0027] The heating block 22 has an upward groove 25, the sidewall of the groove 25 is inclined, the inner wall of the recess 11 is provided with a plurality of vent holes 26, and the inner wall of the heating block 22 is provided with a channel 27 communicating with the vent holes 26.
[0028] The vacuum forming mold structure includes a mold block 31, on which vacuum forming holes 32 and blow forming holes 33 are provided. A heating wire is wound around the outside of the mold, and a cooling water channel is provided inside the mold. The mold is an existing structure with heating wire and cooling water channel, so it is not shown in the figure.
[0029] As a preferred embodiment, an air compressor 35 communicating with the blow molding hole 33 and a vacuum pump 34 communicating with the suction molding hole 32 are installed in the recess 11. The blow molding hole 33 is connected to the air compressor 35 via a connecting hose, and the suction molding hole 32 is connected to the vacuum pump 34 via a connecting hose.
[0030] As a preferred embodiment, hot gas is introduced into the channel 27, and the hot gas can be generated by existing hot gas generating equipment.
[0031] As a preferred embodiment, the system further includes a first electric lifting rod 41, the end of which is fixedly connected to a bracket 21, controlling the vertical movement of the bracket 21. It also includes a second electric lifting rod 42 fixed to the recess 11, the end of which is fixed to a vacuum forming mold structure.
[0032] Compared with the prior art, the advantages of this utility model are: the utility model has a simple structure, and it can position the thermoforming material during preheating, such as... Figure 2 As shown; then the heating block 22 is lowered, as... Figure 3 As shown, and after heating is complete; as Figure 4 As shown, the heating block 22 rises, but it does not release the positioning of the thermoforming material; as Figure 5 As shown, the mold block 31 then rises, at which point the heating wire of the mold block 31 operates, providing heat to ensure the plasticity of the vacuum forming material. Then, the vacuum forming hole 32 forms the material. After completion, cooling water can be introduced to achieve shaping. Subsequently, air is blown through the blow forming hole 33 to achieve demolding, and at this time, the mold block 31 descends. This invention, through pre-positioning operation, can reduce misalignment, increase the yield rate, and increase the efficiency of the vacuum forming machine.
[0033] After completing the above steps, the first electric lifting rod 41 continues to rise, so that the clamping block 23 can release the restriction on the blister material and take out the formed blister material.
[0034] The term "comprising" or any other similar term is intended to cover non-exclusive inclusion, such that a process, article, or apparatus / device that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to those processes, articles, or apparatus / devices.
[0035] In the description of this utility model, terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," which indicate direction or positional relationships, are based on the direction or positional relationships shown in the accompanying drawings. These are used merely for ease of description and do not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation; therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0036] The technical solution of this utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the protection scope of this utility model is obviously not limited to these specific embodiments. Without departing from the principle of this utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of this utility model.
Claims
1. A high efficiency blister machine characterized by: This includes the vacuum forming material clamping structure, the vacuum forming material heating structure, and the vacuum forming mold structure; The vacuum forming material clamping structure includes a base (1), and a recess (11) is provided on the base (1). The vacuum forming mold structure is installed in the recess (11). The thermoforming material heating structure includes a bracket (21) and a heating block (22) fixed on the bracket (21). The thermoforming material clamping structure also includes a clamping block (23) connected to the bracket (21) by a spring (24). When the heating block (22) presses down, it pre-compresses the thermoforming material. The heating block (22) has an upward groove (25), the side wall of the groove (25) is inclined, a plurality of ventilation holes (26) are provided on the inner wall of the recess (11), and a channel (27) connecting the ventilation holes (26) is provided on the inner wall of the heating block (22). The vacuum forming mold structure includes a mold block (31), on which vacuum forming holes (32) and blow forming holes (33) are provided. A heating wire is wound around the outside of the mold, and a cooling water channel is provided inside the mold.
2. The high speed blister machine of claim 1, wherein: An air compressor (35) connected to the blow molding hole (33) and a vacuum pump (34) connected to the suction molding hole (32) are installed in the recess (11). The blow molding hole (33) and the air compressor (35) are connected by a connecting hose, and the suction molding hole (32) and the vacuum pump (34) are connected by a connecting hose.
3. The high speed blister machine of claim 1, wherein: Hot air is introduced into the channel (27).
4. The high speed blister machine of claim 1, wherein: It also includes a first electric lifting rod (41), the end of which is fixedly connected to a bracket (21) to control the up and down movement of the bracket (21).
5. The high speed blister machine of claim 4, wherein: It also includes a second electric lifting rod (42), the end of which is fixed with a vacuum forming mold structure.