Rubber pad flattening equipment
By designing a rubber pad flattening device with heating, leveling, and cooling components, the problems of positional displacement and wrinkling of rubber pads during the flattening process were solved. This achieved uniform heating, precise flattening, and rapid cooling of the rubber pads, thereby improving product quality and yield.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINCHANG SANHE RUBBER & PLASTIC PRODUCTS CO LTD
- Filing Date
- 2025-04-03
- Publication Date
- 2026-04-21
AI Technical Summary
Existing rubber pad flattening equipment cannot simultaneously protect the rubber pads, which can lead to problems such as positional displacement and wrinkles during the flattening stage, affecting the flattening effect and reducing the yield.
A rubber pad flattening device was designed, comprising a heating component, a flattening component, a guiding component, and a cooling component. Through structures such as a heating chamber, a heating plate, a guiding block, a guiding wheel, and a heat dissipation chamber, the device achieves precise heating, flattening, and rapid cooling of the rubber pad, ensuring the stability of the processing and the quality of the product.
It achieves uniform heating, precise flattening, and rapid cooling of rubber pads, avoiding positional shifts and wrinkles, improving yield, and reducing production costs.
Smart Images
Figure CN224145343U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rubber mat processing technology, and in particular to a rubber mat flattening device. Background Technology
[0002] Rubber mat leveling equipment is mainly used to heat and roll rubber mat materials to produce a uniform and flat thickness. By adjusting the rolling pressure and temperature, this equipment ensures a smooth and flat surface for the rubber mat, achieving the required physical properties and dimensional requirements. Its function is to improve the production efficiency and quality of rubber mats, preventing uneven thickness or surface roughness from affecting subsequent processing and use. It is widely used in rubber product manufacturing, automobiles, construction, and machinery equipment.
[0003] However, existing rubber mat flattening equipment has significant shortcomings. During operation, it can only perform the rubber mat flattening operation and cannot simultaneously protect the rubber mat. This makes the rubber mat prone to problems such as positional displacement and wrinkles during the flattening stage due to the lack of effective limiting and protection, which seriously affects the flattening effect, reduces the yield of rubber mats, and increases production costs.
[0004] Therefore, this application provides a rubber mat flattening device to meet the requirements. Utility Model Content
[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and to propose a rubber pad flattening device.
[0006] To achieve the above objectives, this utility model adopts the following technical solution: a rubber pad flattening device, comprising:
[0007] Support plate;
[0008] The heating assembly includes a heating chamber fixed to the top of a support plate, a heating plate fixed to one side of the heating chamber, a heating rod provided on one side of the heating plate, a second rotating shaft sleeved on the heating rod, and a conveying wheel sleeved on the outer side of the second rotating shaft.
[0009] The leveling assembly includes a third fixing plate fixed to the outside of the heating chamber. Guide blocks are fixed on both sides of the third fixing plate. The guide blocks have slots. A first guide rod is slidably mounted on the guide blocks through the slots. A telescopic rod is fixed to the bottom of the third fixing plate. A leveling plate is fixed to the bottom of the telescopic rod. Guide wheels are provided on the leveling plate.
[0010] Furthermore, the guide assembly includes a first fixed plate fixed to one side of the heating chamber, a first rotating shaft is provided inside the first fixed plate, a connecting plate is rotatably provided on the first rotating shaft, a second fixed plate is fixed on the connecting plate, a spring piece is provided inside the second fixed plate, a blocking plate is provided at the other end of the spring piece, the blocking plate is fixed inside the first fixed plate, and rollers are provided on the first rotating shaft.
[0011] The beneficial effects of adopting the above-mentioned further solution are as follows: the first fixing plate is fixed on one side of the heating chamber, providing installation support for the guide assembly. The first rotating shaft inside it serves as the core rotating component, supporting the rotation of the connecting plate. The connecting plate drives the second fixing plate fixed on it. The spring in the second fixing plate abuts against the blocking plate at one end. The angle of the connecting plate is finely adjusted by the elastic deformation of the spring. The roller on the first rotating shaft rotates with the shaft and contacts the rubber pad. The elastic adjustment function of the spring is used to correct the conveying direction of the rubber pad in real time, guiding it to enter the heating chamber accurately and avoiding deviation.
[0012] Furthermore, the cooling assembly includes a heat dissipation chamber fixed to one side of the cooling chamber. Each heat dissipation chamber is provided with a fixing ring, and a third rotating shaft is provided on the fixing ring. A fan blade is fixed on the third rotating shaft. A second guide rod is provided on one side of the third rotating shaft, and a cooling roller is sleeved on the outer side of the second guide rod. Each cooling roller has an opening.
[0013] The beneficial effects of adopting the above-mentioned further solution are as follows: the heat dissipation chamber is fixed to one side of the cooling chamber, forming a heat dissipation space; the fixing ring on the heat dissipation chamber supports the third rotating shaft, enabling it to rotate stably; the third rotating shaft drives the fan blades to rotate at high speed, accelerating airflow and achieving heat dissipation inside the chamber; the second guide rod on one side of the third rotating shaft provides guidance for the cooling roller sleeved on the outside, ensuring its smooth movement; the openings on the cooling roller expand the heat dissipation contact area, conduct heat when in contact with the rubber pad, and work with the fan blades to accelerate air heat dissipation, enabling the rubber pad to cool down and solidify quickly, ensuring the stability of the product's shape after processing.
[0014] Furthermore, a control panel is provided on the outer side of the heating plate.
[0015] The beneficial effect of adopting the above-mentioned further solution is that the temperature of the heating plate and the heating rod can be adjusted through the control panel, thus avoiding damage to the rubber pad.
[0016] Furthermore, each of the support plates has a support leg fixed to its bottom, and a conveyor belt is installed inside the support plate.
[0017] The beneficial effects of adopting the above-mentioned further solution are: the support legs at the bottom of the support plate provide stable support, ensuring that the equipment does not shake during operation, and the internal conveyor belt continuously transports the rubber pad, so that it passes through the heating, rolling and cooling processes in sequence to achieve continuous processing.
[0018] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0019] 1. During use, the heating chamber is fixed to the top of the support plate, forming a heating space. The heating plate is energized to heat the heating rod, softening the rubber pad. The second rotating shaft is sleeved on the heating rod, and the conveyor wheel on its outer side is driven to rotate through the second rotating shaft. During the heating process of the rubber pad, the conveyor wheel assists the conveyor belt to smoothly transport the rubber pad through the heating chamber, so that the rubber pad is heated and softened evenly, providing a suitable processing state for the subsequent paving process;
[0020] 2. The third fixing plate is fixed to the outside of the heating chamber, providing an installation base for the paving assembly. The guide blocks on both sides of the plate have slots that slide in cooperation with the first guide rod to guide the paving plate to move vertically and ensure accurate positioning. The telescopic rod at the bottom of the third fixing plate is telescopic and adjustable, which drives the paving plate to rise and fall, applying rolling pressure to the rubber pad. The paving plate directly contacts the rubber pad and achieves the paving operation by pressing down. The guide wheels on it reduce the friction when the paving plate moves and help the rubber pad pass smoothly through the paving area, ultimately making the surface of the rubber pad flat. Attached Figure Description
[0021] Figure 1 This is a front view of the rubber pad flattening device of this utility model;
[0022] Figure 2 This is a cross-sectional view of the rubber pad flattening device of this utility model;
[0023] Figure 3 This is a structural diagram of the heating component in the rubber pad flattening device of this utility model;
[0024] Figure 4 This is a structural diagram of the cooling component in the rubber pad flattening device of this utility model;
[0025] Figure 5 This is a structural diagram of the guide component in the rubber pad flattening device of this utility model.
[0026] Figure Labels
[0027] 1. Support plate; 2. Conveyor belt; 3. Support legs;
[0028] 4. Guide assembly; 41. First fixed plate; 42. First rotating shaft; 43. Connecting plate; 44. Roller; 45. Second fixed plate; 46. Spring piece; 47. Blocking plate;
[0029] 5. Heating assembly; 51. Heating chamber; 52. Conveyor wheel; 53. Second rotating shaft; 54. Heating rod; 55. Heating plate;
[0030] 6. Paving assembly; 61. Third fixing plate; 62. Guide block; 63. First guide rod; 64. Telescopic rod; 65. Paving board; 66. Guide wheel;
[0031] 7. Control panel; 8. Cooling chamber;
[0032] 9. Cooling component; 91. Heat dissipation chamber; 92. Fixing ring; 93. Third rotating shaft; 94. Fan blade; 95. Second guide rod; 96. Cooling roller. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0034] like Figure 1 - Figure 4 As shown, this utility model provides a technical solution: a rubber pad flattening device, comprising: a support plate 1;
[0035] The heating assembly 5 includes a heating chamber 51 fixed to the top of the support plate 1. A heating plate 55 is fixed to one side of the heating chamber 51, and a heating rod 54 is provided on one side of the heating plate 55. A second rotating shaft 53 is sleeved on the heating rod 54, and a conveyor wheel 52 is sleeved on the outside of the second rotating shaft 53. In use, the heating chamber 51 is fixed to the top of the support plate 1 to form a heating space. The heating plate 55 is energized to heat the heating rod 54, softening the rubber pad. The second rotating shaft 53 is sleeved on the heating rod 54, and the conveyor wheel 52 on its outside is driven to rotate by the second rotating shaft 53. During the heating process of the rubber pad, the conveyor wheel 52 assists the conveyor belt 2 to smoothly transport the rubber pad through the heating chamber 51, so that the rubber pad is evenly heated and softened, providing a suitable processing state for the subsequent paving process.
[0036] The leveling component 6 includes a third fixing plate 61 fixed to the outside of the heating chamber 51. Guide blocks 62 are fixed on both sides of the third fixing plate 61. The guide blocks 62 have slots, and the first guide rods 63 are slidably mounted on the guide blocks 62 through the slots. A telescopic rod 64 is fixed to the bottom of the third fixing plate 61, and a leveling plate 65 is fixed to the bottom of the telescopic rod 64. The leveling plate 65 is equipped with guide wheels 66. The third fixing plate 61 is fixed to the outside of the heating chamber 51 to provide an installation base for the leveling component 6. The guide blocks 62 on both sides have slots that slide in cooperation with the first guide rods 63 to guide the leveling plate 65 to move vertically and ensure accurate positioning. The telescopic rods 64 at the bottom of the third fixing plate 61 are telescopic and adjustable, which drives the leveling plate 65 to rise and fall, applying rolling pressure to the rubber pad. The leveling plate 65 directly contacts the rubber pad and achieves the leveling operation by pressing down. The guide wheels 66 reduce the friction when the leveling plate 65 moves and help the rubber pad pass smoothly through the leveling area, ultimately making the surface of the rubber pad flat.
[0037] Furthermore, such as Figure 5 As shown: The guide assembly 4 includes a first fixing plate 41 fixed to one side of the heating chamber 51. A first rotating shaft 42 is disposed inside the first fixing plate 41. A connecting plate 43 is rotatably mounted on the first rotating shaft 42. A second fixing plate 45 is fixed to the connecting plate 43. A spring piece 46 is disposed inside the second fixing plate 45. A blocking plate 47 is disposed at the other end of the spring piece 46. The blocking plate 47 is fixed inside the first fixing plate 41. Rollers 44 are disposed on both sides of the first rotating shaft 42. The first fixing plate 41 is fixed to one side of the heating chamber 51. The guide assembly 4 provides installation support. Its internal first rotating shaft 42 serves as the core rotating component, supporting the rotation of the connecting plate 43. The connecting plate 43 drives the second fixing plate 45 fixed thereon. The spring piece 46 inside the second fixing plate 45 abuts against the blocking plate 47 at one end. The angle of the connecting plate 43 is finely adjusted by the elastic deformation of the spring piece 46. The roller 44 on the first rotating shaft 42 rotates with the shaft and contacts the rubber pad. The elastic adjustment function of the spring piece 46 is used to correct the conveying direction of the rubber pad in real time, guiding it to enter the heating chamber 51 accurately and avoiding deviation.
[0038] Furthermore, such as Figure 1 - Figure 4As shown: In this solution, the cooling component 9 includes a heat dissipation chamber 91 fixed to one side of the cooling chamber 8. Each heat dissipation chamber 91 is equipped with a fixing ring 92, and a third rotating shaft 93 is mounted on each fixing ring 92. A fan blade 94 is fixed to the third rotating shaft 93. A second guide rod 95 is mounted on one side of the third rotating shaft 93, and a cooling roller 96 is sleeved on the outer side of the second guide rod 95. Each cooling roller 96 has openings. The heat dissipation chamber 91 is fixed to one side of the cooling chamber 8, creating a heat dissipation space. The fixing ring 92 on 91 supports the third rotating shaft 93, enabling it to rotate stably. The third rotating shaft 93 drives the fan blade 94 to rotate at high speed, accelerating airflow and achieving heat dissipation inside the chamber. The second guide rod 95 on one side of the third rotating shaft 93 provides guidance for the cooling roller 96 sleeved on the outside, ensuring its smooth movement. The openings on the cooling roller 96 expand the heat dissipation contact area, conducting heat when in contact with the rubber pad. Together with the fan blade 94, it accelerates air heat dissipation, allowing the rubber pad to cool down and solidify quickly, ensuring the stability of the product's shape after processing.
[0039] like Figure 1 - Figure 5As shown, when using the rubber pad flattening equipment, the bottom support legs 3 of the support plate 1 are rooted to the ground to prevent the equipment from shaking. The internal conveyor belt 2 runs continuously, sending the rubber pad to each processing stage. The heating chamber 51 at the top of the support plate 1 creates a heating space. The heating plate 55 energizes the heating rod 54 to soften the rubber pad. The heating rod 54 is fitted with a second rotating shaft 53, which drives the conveyor wheel 52 to rotate, assisting the conveyor belt 2 to allow the rubber pad to pass through the heating chamber 51 at a uniform speed, ensuring even heating and preparing for subsequent flattening. The third fixing plate 61 on the outside of the heating chamber 51 provides an installation base for the paving component 6. The guide blocks 62 on both sides of the third fixing plate 61 are slotted and cooperate with the first guide rod 63 to guide the paving plate 65 to move vertically and accurately. The telescopic rod 64 at the bottom of the third fixing plate 61 extends and retracts, causing the paving plate 65 to apply pressure to flatten the rubber pad. The guide wheel 66 on the paving plate 65 reduces movement friction and helps the rubber pad pass through the paving area to obtain a flat surface. The first fixing plate 4 on one side of the heating chamber 51... 1. The first fixed plate 41 provides support for the guide assembly 4. The first rotating shaft 42 inside the first fixed plate 41 serves as the core of rotation, supporting the rotation of the connecting plate 43. The connecting plate 43 drives the second fixed plate 45. The spring piece 46 inside the second fixed plate 45 abuts against the blocking plate 47. The angle of the connecting plate 43 is finely adjusted through elastic deformation. The roller 44 on the first rotating shaft 42 rotates accordingly, contacting the rubber pad, correcting the conveying direction and preventing deviation. The heat dissipation chamber 91 on one side of the cooling chamber 8 forms a heat dissipation space. The fixed ring 92 on the heat dissipation chamber 91 ensures the stable rotation of the third rotating shaft 93. The third rotating shaft 93 drives the fan blade 94 to accelerate airflow and dissipate heat. The second guide rod 95 on one side of the third rotating shaft 93 guides the cooling roller 96 to move smoothly. The cooling roller 96 has openings to increase the heat dissipation area and conduct heat. Together with the fan blade 94, it quickly cools the rubber pad and sets its shape. The operator adjusts the temperature of the heating plate 55 and the heating rod 54 through the control panel 7 to prevent damage to the rubber pad. All components cooperate with each other to realize the continuous processing of the rubber pad.
[0040] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A rubber mat flattening apparatus, characterized by, include: Support plate (1); Heating assembly (5), the heating assembly (5) includes a heating chamber (51) fixed to the top of the support plate (1), a heating plate (55) fixed to one side of the heating chamber (51), a heating rod (54) provided on one side of the heating plate (55), a second rotating shaft (53) sleeved on the heating rod (54), and a conveying wheel (52) sleeved on the outer side of the second rotating shaft (53); A leveling assembly (6) includes a third fixing plate (61) fixed to the outside of the heating chamber (51). Guide blocks (62) are fixed on both sides of the third fixing plate (61). The guide blocks (62) have slots. A first guide rod (63) is slidably arranged on the guide blocks (62) through the slots. A telescopic rod (64) is fixed to the bottom of the third fixing plate (61). A leveling plate (65) is fixed to the bottom of the telescopic rod (64). Guide wheels (66) are provided on the leveling plate (65).
2. The rubber mat flattening apparatus according to claim 1, characterized by, A guide assembly (4) is provided on the side of the heating chamber (51) away from the paving assembly (6).
3. The rubber mat flattening apparatus according to claim 2, characterized by, The guide assembly (4) includes a first fixing plate (41) fixed to one side of the heating chamber (51). A first rotating shaft (42) is provided inside the first fixing plate (41). A connecting plate (43) is rotatably provided on the first rotating shaft (42). A second fixing plate (45) is fixed on the connecting plate (43). A spring piece (46) is provided inside the second fixing plate (45). A blocking plate (47) is provided at the other end of the spring piece (46). The blocking plate (47) is fixed inside the first fixing plate (41). Rollers (44) are provided on the first rotating shaft (42).
4. The rubber mat flattening apparatus according to claim 1, characterized by, A cooling chamber (8) is provided on the side of the support plate (1) away from the heating component (5), and a cooling component (9) is provided inside the cooling chamber (8).
5. The rubber mat flattening apparatus according to claim 4, wherein The cooling component (9) includes a heat dissipation chamber (91) fixed to one side of the cooling chamber (8). Each heat dissipation chamber (91) is provided with a fixing ring (92). Each fixing ring (92) is provided with a third rotating shaft (93). Each third rotating shaft (93) is fixed with a fan blade (94). Each side of the third rotating shaft (93) is provided with a second guide rod (95). A cooling roller (96) is sleeved on the outside of the second guide rod (95). Each cooling roller (96) is provided with an opening.
6. The rubber pad flattening device according to claim 1, characterized in that, A control panel (7) is provided on the outside of the heating plate (55).
7. The rubber mat flattening apparatus according to claim 1, wherein The bottom of each support plate (1) is fixed with a support leg (3), and a conveyor belt (2) is provided inside the support plate (1).