Continuous plane compound machine for aluminum plate

Abstract

The utility model relates to the technical field of aluminum plate processing, in particular to an aluminum plate continuous plane compound machine which is characterized in that bearing plates are rotatably connected to two sides of a second rotating roller, side grooves are formed in two sides of a frame body, the two bearing plates are slidably connected with the inner walls of the two side grooves respectively, and a side plate is fixedly connected to one side of the outer wall of the frame body; the top of the side plate is fixedly connected with a hydraulic oil cylinder through a bolt, an output shaft of the hydraulic oil cylinder penetrates through the side plate and is fixedly connected with one side of one of the two bearing plates, one side of the outer wall of the frame body is fixedly connected with a fan through a bolt, and one side of the inner side of the frame body is detachably connected with a bearing filter plate. The mode that the hydraulic oil cylinder drives the second rotating roller to move up and down is adopted, so that the equipment can flexibly adapt to aluminum plates with different thicknesses, the production efficiency and the stability of the product quality are remarkably improved, and the problem that traditional equipment lacks an effective adjusting mechanism for the aluminum plates with different thicknesses is solved.

Description

Technical Field

[0001] This utility model relates to the field of aluminum plate processing technology, and in particular to a continuous planar composite machine for aluminum plates. Background Technology

[0002] Aluminum plate laminating machines occupy an important position in the metal processing industry, especially in the aluminum product manufacturing sector. As key equipment for producing high-quality composite aluminum plates, their performance and processing methods have a decisive impact on the quality of the final product and production efficiency. Particularly in the core process of continuous planar lamination of aluminum plates, existing aluminum plate laminating machines have gradually revealed a series of obvious limitations and technical problems when handling aluminum plates of different thicknesses and with special requirements.

[0003] Specifically, existing aluminum plate laminating machines, such as the laminating machine for processing patterned aluminum plates disclosed in utility model patent CN218876276U, although capable of lifting the mold roller via a drive mechanism to easily place it on top of the support frame, making roller replacement easier, and with rubber protrusions on the pressure roller surface improving the adhesion between the film and the patterned areas of the aluminum plate, still face some challenges in actual operation. For example, in the process of laminating aluminum plates of different thicknesses,

[0004] Existing equipment lacks an effective adjustment mechanism to adapt to these changes, leading to unstable composite quality. Furthermore, the lack of timely drying of the laminated aluminum sheets reduces overall production efficiency and increases the risk of product quality problems due to humid environments. More seriously, these problems not only significantly increase production costs and operational complexity but also pose potential risks to the overall quality and safety of the products. Therefore, given the numerous shortcomings of existing technologies, we urgently need an innovative aluminum sheet laminating machine to solve these problems. Utility Model Content

[0005] The purpose of this invention is to provide a continuous planar laminating machine for aluminum plates, which solves the problems in the prior art where there is no effective adjustment mechanism to adapt to such changes, resulting in unstable lamination quality. At the same time, the lack of timely drying treatment for the aluminum plates after lamination reduces the overall production efficiency.

[0006] To achieve the above objectives, this utility model provides a continuous planar composite machine for aluminum plates, including a frame, and a first rotating roller rotatably connected to one side of the upper inner side of the frame, and a second rotating roller is provided at the bottom of the first rotating roller;

[0007] The second rotating roller is rotatably connected to both sides of a bearing plate, and the frame has side grooves on both sides. The two bearing plates are slidably connected to the inner walls of the two side grooves respectively. A side plate is fixedly connected to one side of the outer wall of the frame, and a hydraulic cylinder is fixedly connected to the top of the side plate by bolts. The output shaft of the hydraulic cylinder passes through the side plate and is fixedly connected to one side of one of the two bearing plates. A fan is fixedly connected to one side of the outer wall of the frame by bolts. A bearing filter plate is detachably connected to one side of the inner side of the frame. The top and bottom of the bearing filter plate are provided with air outlet hoods fixedly connected to the inner wall of the frame. The inlets of the two air outlet hoods are connected to the outlet of the fan.

[0008] One side of the frame is equipped with a connecting pipe, and both ends of the connecting pipe penetrate the side wall of the frame and are connected to one end of two other connecting pipes. One end of the connecting pipe is connected to the outlet of the fan.

[0009] Both sides of the filter plate are fixedly connected to the inner wall of the frame by bolts.

[0010] The two ends of the second rotating roller are rotatably connected to one side of the two bearing plates via rotating shafts. Slider blocks are fixedly connected to both sides of the two bearing plates, and the four sliders are slidably connected to the inner walls of the two side grooves via sliding grooves.

[0011] The frame has a drive motor fixedly connected to one side of its outer wall by bolts, and one end of the first rotating roller is rotatably connected to the inner wall of the frame through a rotating shaft. The other end of the first rotating roller is connected to the output shaft of the drive motor through a bearing sleeve that passes through the side wall of the frame.

[0012] One of the two bearing plates is fixedly connected to a connecting plate on one side, and the output shaft of the hydraulic cylinder is fixedly connected to the top of the connecting plate.

[0013] This utility model discloses a continuous planar laminating machine for aluminum plates. By employing a hydraulic cylinder to drive the second rotating roller to move up and down, the equipment can flexibly adapt to aluminum plates of different thicknesses, significantly improving production efficiency and product quality stability. It solves the problem of traditional equipment lacking an effective adjustment mechanism for aluminum plates of different thicknesses. Simultaneously, the equipped fan and exhaust hood system can provide immediate drying after the aluminum plate lamination is completed, not only accelerating the overall processing speed but also reducing the risk of product quality problems due to humid environments, thus improving the quality and safety of the final product. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0015] Figure 1This is a schematic diagram of the overall main view structure of an embodiment of this utility model.

[0016] Figure 2 This is a rear view structural schematic diagram of an embodiment of the present utility model.

[0017] Figure 3 This is a side view structural diagram of an embodiment of the present utility model.

[0018] Figure 4 This is a schematic diagram of the air outlet hood structure according to an embodiment of the present utility model.

[0019] Figure 5 This is a schematic diagram of the structure of the first rotating roller and the second rotating roller in an embodiment of this utility model.

[0020] 1. Frame; 2. Filter plate; 3. Air outlet hood; 4. Connecting pipe; 5. Fan; 6. Hydraulic cylinder; 7. Side plate; 8. Connecting plate; 9. First rotating roller; 10. Second rotating roller; 11. Filter plate; 12. Side groove; 13. Slider; 14. Slide groove; 15. Drive motor. Detailed Implementation

[0021] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0022] Please see Figure 1-5 A continuous planar composite aluminum plate machine includes a frame 1, and a first rotating roller 9 rotatably connected to the upper inner side of the frame 1, with a second rotating roller 10 at the bottom of the first rotating roller 9; a bearing plate 11 rotatably connected to both sides of the second rotating roller 10, and side grooves 12 opened on both sides of the frame 1, with the two bearing plates 11 slidably connected to the inner walls of the two side grooves 12 respectively; a side plate 7 is fixedly connected to one side of the outer wall of the frame 1, and a hydraulic cylinder 6 is fixedly connected to the top of the side plate 7 by bolts, with the output shaft of the hydraulic cylinder 6 passing through the side plate 7 and fixedly connected to one side of one of the two bearing plates 11; a fan 5 is fixedly connected to one side of the outer wall of the frame 1 by bolts, and a bearing filter plate 2 is detachably connected to one side of the inner side of the frame 1, with air outlet hoods 3 fixedly connected to the inner wall of the frame 1 at the top and bottom of the bearing filter plate 2, and the inlets of the two air outlet hoods 3 communicating with the outlet of the fan 5.

[0023] First, the operator passes the aluminum plate material to be laminated between the first rotating roller 9 and the second rotating roller 10 on the upper side of the inner side of the frame 1. During this process, according to the specific thickness of the aluminum plate, the hydraulic cylinder 6 is activated, and its output shaft drives the bearing plate 11 to slide up and down in the side groove 12, thereby adjusting the height of the second rotating roller 10 to ensure effective pressing and lamination of aluminum plates of different thicknesses. As the aluminum plate continues to move forward, it passes over the top of the bearing filter plate 2 located on the inner side of the frame 1. At this time, the blower 5 is activated, and the blower 5 blows air through the air outlet hood 3 onto the surface of the aluminum plate to achieve the purpose of drying, ensuring that the aluminum plate that has just completed the lamination process is dried in time and avoiding quality problems caused by a humid environment.

[0024] Furthermore, a connecting pipe 4 is provided on one side of the frame 1, and both ends of the connecting pipe 4 penetrate through the side wall of the frame 1 and are connected to one end of the two connecting pipes 4 respectively. One end of the connecting pipe 4 is connected to the outlet of the fan 5. The airflow generated by the fan 5 can be evenly distributed to the two air outlet hoods 3 through the connecting pipe 4, thereby ensuring a more uniform distribution of drying airflow and achieving the effect of improving the drying efficiency of the aluminum plate surface and avoiding local dampness.

[0025] Furthermore, both sides of the support filter plate 2 are fixedly connected to the inner wall of the frame 1 by bolts. The support filter plate 2 can stably support the aluminum plate material and guide its smooth movement. At the same time, it is easy to disassemble and replace to adapt to different composite requirements, thereby improving the stability of the equipment and the convenience of maintenance.

[0026] Furthermore, both ends of the second rotating roller 10 are rotatably connected to one side of the two bearing plates 11 via rotating shafts. Slider 13s are fixedly connected to both sides of the two bearing plates 11, and the four sliders 13 are slidably connected to the inner walls of the two side grooves 12 via sliding grooves 14. When the hydraulic cylinder 6 drives the bearing plate 11 to move up and down, the slider 13 slides in the sliding groove 14, ensuring that the height adjustment of the second rotating roller 10 is more stable and precise, achieving the effect of efficient pressing and compounding of aluminum plates of different thicknesses.

[0027] Furthermore, a drive motor 15 is fixedly connected to one side of the outer wall of the frame 1 by bolts, and one end of the first rotating roller 9 is rotatably connected to the inner wall of the frame 1 through a rotating shaft. The other end of the first rotating roller 9 is connected to the output shaft of the drive motor 15 through a bearing sleeve penetrating the side wall of the frame 1. The drive motor 15 drives the first rotating roller 9 to rotate, thereby pulling the aluminum plate material through the space between the first rotating roller 9 and the second rotating roller 10, achieving the effect of automated conveying of aluminum plates and improving production efficiency.

[0028] Furthermore, a connecting plate 8 is fixedly connected to one side of one of the two bearing plates 11, and the output shaft of the hydraulic cylinder 6 is fixedly connected to the top of the connecting plate 8. The hydraulic cylinder 6 drives the two bearing plates 11 to move synchronously by pushing the connecting plate 8, thereby ensuring that the height adjustment of the second rotating roller 10 is more coordinated and consistent, and achieving the effect of enhancing the adjustment accuracy and operational reliability of the equipment.

[0029] In summary:

[0030] The operator first passes the aluminum sheet material to be laminated between the first rotating roller 9 and the second rotating roller 10 on the upper inner side of the frame 1. During this process, the hydraulic cylinder 6 is activated according to the specific thickness of the aluminum sheet. Its output shaft drives the support plate 11 to slide up and down in the side groove 12, thereby adjusting the height of the second rotating roller 10. Since both ends of the second rotating roller 10 are rotatably connected to one side of the two support plates 11 through rotating shafts, and each support plate 11 has a slider 13 fixedly connected to both sides, these four sliders 13 are slidably connected to the inner wall of the side groove 12 through the sliding groove 14, ensuring the smoothness and accuracy of the height adjustment process of the second rotating roller 10, thus enabling effective pressing and lamination of aluminum sheets of different thicknesses. At the same time, the drive motor 15 is connected to the first rotating roller 9 through the bearing sleeve through the side wall of the frame 1, causing the first rotating roller 9 to rotate and pull the aluminum sheet material through the first rotating roller 9 and the second rotating roller 10, realizing automated aluminum sheet conveying and improving production efficiency. As the aluminum plate continues to move forward, it passes the top of the support filter plate 2 located inside the frame 1. At this point, the blower 5 is activated, and the blower 5 distributes air evenly through the connecting pipe 4 to the two air outlet hoods 3. The air is then blown onto the surface of the aluminum plate by the air outlet hoods 3 to achieve drying. This ensures that the aluminum plate, which has just undergone composite treatment, can be dried in time, avoiding quality problems caused by a humid environment. In particular, both sides of the support filter plate 2 are fixedly connected to the inner wall of the frame 1 by bolts. This not only firmly supports the aluminum plate material and guides its smooth movement, but also facilitates disassembly and replacement to adapt to different composite requirements, improving equipment stability and maintenance convenience. In addition, a connecting plate 8 is fixedly connected to one side of one of the two bearing plates 11, and the output shaft of the hydraulic cylinder 6 is fixedly connected to the top of the connecting plate 8. In this way, the hydraulic cylinder 6 drives the two bearing plates 11 to move synchronously by pushing the connecting plate 8, ensuring that the height adjustment of the second rotating roller 10 is more coordinated and consistent, enhancing the adjustment accuracy and operational reliability of the equipment. Through the setting of the connecting pipe 4, the fan 5, and the air outlet hood 3, the airflow generated by the fan 5 in the working process can be evenly distributed to the two air outlet hoods 3 through the connecting pipe 4, ensuring the uniformity of the drying air volume distribution, effectively improving the drying efficiency of the aluminum plate surface and avoiding the problem of localized dampness; the bearing filter plate 2 and the frame 1 The robust connection between the components not only ensures the stability of the aluminum plate material during the composite process but also simplifies maintenance procedures and enhances the applicability and flexibility of the equipment. The precise design of the second rotating roller 10 and its related components enables the equipment to efficiently process aluminum plates of different thicknesses, ensuring the consistency and stability of the composite quality. The linkage design between the drive motor 15 and the first rotating roller 9 realizes the automated conveying of aluminum plates, greatly improving production efficiency. The design of the hydraulic cylinder 6 driving the two bearing plates 11 to move synchronously through the connecting plate 8 further enhances the accuracy of equipment adjustment and the reliability of operation, providing strong support for the development of the aluminum products manufacturing industry.

[0031] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A continuous planar composite machine for aluminum plates, comprising a frame, characterized in that, It also includes a first rotating roller rotatably connected to the upper inner side of the frame, and a second rotating roller provided at the bottom of the first rotating roller; The second rotating roller is rotatably connected to both sides of a bearing plate, and the frame has side grooves on both sides. The two bearing plates are slidably connected to the inner walls of the two side grooves respectively. A side plate is fixedly connected to one side of the outer wall of the frame, and a hydraulic cylinder is fixedly connected to the top of the side plate by bolts. The output shaft of the hydraulic cylinder passes through the side plate and is fixedly connected to one side of one of the two bearing plates. A fan is fixedly connected to one side of the outer wall of the frame by bolts, and a bearing filter plate is detachably connected to one side of the inner wall of the frame. The top and bottom of the bearing filter plate are provided with air outlet hoods fixedly connected to the inner wall of the frame. The inlets of the two air outlet hoods are connected to the outlet of the fan.

2. The continuous planar composite machine for aluminum plates as described in claim 1, characterized in that, A connecting pipe is provided on one side of the frame, and both ends of the connecting pipe penetrate the side wall of the frame and are connected to one end of the two connecting pipes respectively. One end of the connecting pipe is connected to the outlet of the fan.

3. The continuous planar composite machine for aluminum plates as described in claim 1, characterized in that, Both sides of the filter plate are fixedly connected to the inner wall of the frame by bolts.

4. The continuous planar composite machine for aluminum plates as described in claim 1, characterized in that, Both ends of the second rotating roller are rotatably connected to one side of the two bearing plates via rotating shafts. Slider blocks are fixedly connected to both sides of the two bearing plates, and the four sliders are slidably connected to the inner walls of the two side grooves via sliding grooves.

5. The continuous planar composite machine for aluminum plates as described in claim 1, characterized in that, A drive motor is fixedly connected to one side of the outer wall of the frame by bolts, and one end of the first rotating roller is rotatably connected to the inner wall of the frame through a rotating shaft, and the other end of the first rotating roller is connected to the output shaft of the drive motor through a bearing sleeve penetrating the side wall of the frame.

6. The continuous planar composite machine for aluminum plates as described in claim 1, characterized in that, One of the two bearing plates is fixedly connected to a connecting plate on one side, and the output shaft of the hydraulic cylinder is fixedly connected to the top of the connecting plate.

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