Multifunctional composite processing machine for automotive carpet

Abstract

The utility model discloses a multifunctional automobile carpet composite processing machine which comprises a supporting frame, a motor is arranged in the supporting frame, and one end of an output shaft of the motor is connected with a driving wheel through a coupler. A screw rod of the multifunctional automobile carpet combined processing machine forms a linkage structure through a first synchronous belt wheel, a second synchronous belt wheel and a synchronous belt under the action of a servo motor, and a second fixing frame and a first fixing frame form a limiting sliding structure through the screw rod, a sliding rod and a movable block under the action of the servo motor; a limiting sliding assembly is arranged on the conveying belt, so that a pressing plate and related assemblies can be driven to slide in a limiting mode through the limiting sliding assembly, and then it is guaranteed that a carpet subjected to composite bonding can be continuously conveyed through the conveying belt through the pressing plate; the cutting blade of the device and the conveying belt form a vertical lifting structure through a second telescopic arm under the action of a second electric push rod; and therefore, the bonded carpet can be cut and processed in time, and the practicability of the device in the carpet processing process is improved.

Description

Technical Field

[0001] This utility model relates to the field of automotive carpet production technology, specifically a multi-functional automotive carpet composite processing machine. Background Technology

[0002] Automotive carpets are environmentally friendly automotive interior components that integrate five main functions: water absorption, dust absorption, stain removal, sound insulation, and protection of the main carpet. They effectively protect the main carpet and interior trim, and improve driving comfort. During the production process of automotive carpets, to increase wear resistance and enhance their aesthetics, a composite processing machine is used to bond multiple layers of the carpet.

[0003] In existing composite processing machines, adhesive is evenly sprayed onto the opposing surfaces of the carpet through a nozzle, thereby bonding and assembling the carpet. However, these machines only perform the bonding operation on the carpet components, resulting in a cumbersome processing procedure and low processing efficiency. Therefore, a multi-functional automotive carpet composite processing machine is proposed to solve these problems. Utility Model Content

[0004] The purpose of this utility model is to provide a multifunctional automotive carpet laminating machine to solve the problem mentioned in the background art that existing laminating machines only perform bonding operations on carpet components during use, resulting in cumbersome carpet processing steps and low carpet processing efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-functional automotive carpet composite processing machine, comprising a support frame, a motor housed inside the support frame, and one end of the motor output shaft connected to a drive wheel via a coupling. A driven wheel is correspondingly located on one side of the drive wheel, and a conveyor belt is provided on the outer wall of the drive wheel and driven wheel. Multiple sets of carpets are placed on the conveyor belt, and spray arms are provided between the carpets on the support frame. Multiple sets of spray nozzles are evenly distributed on the spray arms. A first fixing frame is provided on the upper surface of the support frame, and a servo motor is housed inside the first fixing frame. One end of the servo motor output shaft... A screw is connected by a coupling, and a first synchronous pulley is fitted on the screw. A second synchronous pulley is provided on one side of the first synchronous pulley. A synchronous belt is fitted on the outer wall of the first and second synchronous pulleys. A screw is also inserted through the second synchronous pulley, and a sliding rod is provided below the screw. A movable block is inserted through the screw and the sliding rod, and a second fixed frame is provided on the opposite side of the movable block. A spiral hole and a limiting hole are provided on the movable block. A first electric push rod is provided inside the second fixed frame, and a first telescopic arm is provided below the first electric push rod. A pressure block is provided below the first telescopic arm.

[0006] A second electric push rod is provided on one side of the first electric push rod within the second fixed frame, and a second telescopic arm is provided below the second electric push rod, with a cutting blade at the lower end of the second telescopic arm;

[0007] A third electric push rod is provided on one side of the second electric push rod within the second fixed frame, and a third telescopic arm is provided below the third electric push rod. A connecting frame is provided at the lower end of the third telescopic arm, and a limit roller is inserted through the connecting frame.

[0008] Preferably, the screw, under the action of the servo motor, forms a linkage structure through the first synchronous pulley, the second synchronous pulley, and the synchronous belt, and the second fixed frame, under the action of the servo motor, forms a limiting sliding structure with the first fixed frame through the screw, the slide bar, and the movable block.

[0009] Preferably, the pressure plate, under the action of the first electric push rod, forms a vertical lifting structure with the conveyor belt through the first telescopic arm.

[0010] Preferably, the cutting blade, under the action of the second electric push rod, forms a vertical lifting structure with the conveyor belt through the second telescopic arm.

[0011] Preferably, the connecting frame forms a vertical lifting structure with the conveyor belt through the third telescopic arm under the action of the third electric push rod, and the limiting roller and the connecting frame form a rotating structure.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: The screw of the multi-functional automotive carpet composite processing machine forms a linkage structure through the first synchronous pulley, the second synchronous pulley, and the synchronous belt under the action of the servo motor. The second fixed frame forms a limiting sliding structure with the first fixed frame through the screw, the slide bar, and the movable block under the action of the servo motor. Thus, the limiting sliding component can drive the pressure plate and its related components to perform limiting sliding. In turn, the pressure plate ensures that the composite bonded carpet can be continuously transported through the conveyor belt. The cutting blade of the device forms a vertical lifting structure with the conveyor belt through the second telescopic arm under the action of the second electric push rod. This allows for timely cutting of the bonded carpet, thereby increasing the practicality of the device in the carpet processing process. The connecting frame of the device forms a vertical lifting structure with the conveyor belt through the third telescopic arm under the action of the third electric push rod. The limiting roller forms a rotating structure with the connecting frame. This ensures that the device can simultaneously bond and cut the carpet while ensuring the stability of the bonded carpet through the limiting roller. Attached Figure Description

[0013] Figure 1 This is a side view of the multifunctional automotive carpet composite processing machine of this utility model;

[0014] Figure 2This is a top view schematic diagram of a multifunctional automotive carpet composite processing machine according to the present invention;

[0015] Figure 3 This is a schematic diagram of the limiting roller assembly of a multifunctional automotive carpet composite processing machine according to the present invention;

[0016] Figure 4 This is a schematic diagram of the pressing block assembly of a multifunctional automotive carpet composite processing machine according to this utility model.

[0017] In the diagram: 1. Support frame, 2. Motor, 3. Conveyor belt, 4. Nozzle, 5. First fixed frame, 6. Servo motor, 7. Screw, 8. Slide rod, 9. Movable block, 10. Second fixed frame, 11. First electric push rod, 12. First telescopic arm, 13. Pressure block, 14. Second electric push rod, 15. Second telescopic arm, 16. Cutting blade, 17. Third electric push rod, 18. Third telescopic arm, 19. Connecting frame, 20. Limiting roller. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-4 This utility model provides a technical solution: a multifunctional automotive carpet composite processing machine, including a support frame 1, a motor 2 housed inside the support frame 1, and one end of the output shaft of the motor 2 connected to a drive wheel via a coupling. A driven wheel is correspondingly provided on one side of the drive wheel, and a conveyor belt 3 is provided on the outer wall of the drive wheel and the driven wheel. Multiple sets of carpets are placed on the conveyor belt 3, and spray arms are provided between the carpets on the support frame 1. Multiple sets of spray heads 4 are evenly provided on the spray arms. A first fixing frame 5 is provided on the upper end face of the support frame 1, and a servo motor 6 is housed inside the first fixing frame 5. One end of the output shaft of the servo motor 6 is connected to a screw 7 via a coupling. Furthermore, a first synchronous pulley is fitted on the screw 7, and a second synchronous pulley is correspondingly provided on one side of the first synchronous pulley. The first and second synchronous pulleys are fitted with synchronous belts on their outer walls. The screw 7 is also inserted through the second synchronous pulley, and a slide bar 8 is correspondingly provided below the screw 7. A movable block 9 is inserted through the screw 7 and the slide bar 8, and a second fixed frame 10 is provided on the opposite side of the movable block 9. A spiral hole and a limiting hole are correspondingly opened on the movable block 9. It should be noted that multiple sets of take-up rollers and roller shaft assemblies are provided on one side of the support frame 1, so as to ensure that multiple sets of carpets can be continuously fed onto the conveyor belt 3 and bonded to them by the nozzle 4.

[0020] Furthermore, under the action of the servo motor 6, the screw 7 forms a linkage structure through the first synchronous pulley, the second synchronous pulley, and the synchronous belt. Under the action of the servo motor 6, the second fixed frame 10 forms a limiting sliding structure with the first fixed frame 5 through the screw 7, the slide bar 8, and the movable block 9. Thus, the limiting sliding assembly can drive the second fixed frame 10 to slide in a limiting manner. In turn, the pressure block 13 limits one end of the carpet while ensuring that the pressure block 13 can move synchronously with the conveyor belt 3.

[0021] The second fixed frame 10 is provided with a first electric push rod 11 inside, and the first electric push rod 11 is provided with a first telescopic arm 12 below, and the first telescopic arm 12 is provided with a pressure block 13 below.

[0022] Furthermore, under the action of the first electric push rod 11, the pressure plate 13 forms a vertical lifting structure with the conveyor belt 3 through the first telescopic arm 12, so that the lifting pressure block 13 can squeeze and limit one end of the composite bonded carpet, thereby facilitating the stable transportation of the carpet on the conveyor belt 3.

[0023] A second electric push rod 14 is provided on one side of the first electric push rod 11 within the second fixed frame 10, and a second telescopic arm 15 is provided below the second electric push rod 14, with a cutting blade 16 at the lower end of the second telescopic arm 15.

[0024] Furthermore, under the action of the second electric push rod 14, the cutting blade 16 forms a vertical lifting structure with the conveyor belt 3 through the second telescopic arm 15, so that the lifting cutting blade 16 can directly cut the composite bonded carpet, thereby increasing the overall practicality of the device.

[0025] A third electric push rod 17 is provided on one side of the second electric push rod 14 within the second fixed frame 10, and a third telescopic arm 18 is provided below the third electric push rod 17. A connecting frame 19 is provided at the lower end of the third telescopic arm 18, and a limit roller 20 is inserted through the connecting frame 19. It should be noted that all the electrical equipment in this device is connected to the power supply equipment through power lines, and the working status of the electrical equipment is monitored through sensors, controllers and other equipment to ensure that the electrical equipment in this device can perform normal control work. Telescopic components are provided at both ends above the cutting blade 16 and the limit roller 20 to ensure the stability of the cutting blade 16 and the limit roller 20 during the lifting process.

[0026] Furthermore, under the action of the third electric push rod 17, the connecting frame 19 forms a vertical lifting structure with the conveyor belt 3 through the third telescopic arm 18, and the limiting roller 20 forms a rotating structure with the connecting frame 19, thereby effectively ensuring the stability of the carpet component after composite bonding through the lifting limiting roller 20.

[0027] Working Principle: Using the multi-functional automotive carpet laminating machine, one end of the carpet is first placed on the surface and above the conveyor belt 3. A rotating take-up roller and multiple sets of roller assemblies ensure stable carpet feeding. During carpet feeding, adhesive is evenly sprayed onto the opposite surfaces of the carpet through the nozzle 4. Simultaneously, the laminated carpet is inserted between the limiting roller 20 and the conveyor belt 3, with one end of the laminated carpet placed under the pressure block 13. Then, the first electric push rod 11 and the third electric push rod 17 are activated simultaneously. The first electric push rod 11 drives the pressure block 13 to descend via the first telescopic arm 12, thereby squeezing and limiting one end of the carpet. The third electric push rod 17 moves the limiting roller 20 to a suitable position via the third telescopic arm 18, effectively ensuring the stability of the laminated carpet through the limiting roller 20 and the conveyor belt 3. During the composite bonding process, motor 2 and servo motor 6 can be started. The output shaft of motor 2 drives the drive wheel to rotate through the coupling, thereby driving the conveyor belt to move through the driven wheel, so as to continuously transport the carpet through the conveyor belt. The output shaft of servo motor 6 drives the screw 7 to rotate through the coupling, and drives the second fixed frame 10 to slide in a limited position through the slide bar 8 and the movable block 9, so as to ensure that the pressure block 13 and the conveyor belt 3 move synchronously, so as to continuously transport the carpet through the conveyor belt 3 and the pressure block 13. Then, the second electric push rod 14 can be started. The second electric push rod 14 drives the cutting blade 16 to descend through the second telescopic arm 15, so that the cutting blade 16 can cut the composite bonded carpet in time to process it into a suitable size, further increasing the practicality of the device in the carpet processing process. This is the operation process of this multi-functional automotive carpet composite processing machine.

[0028] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A multifunctional automotive carpet composite processing machine, comprising a support frame (1), wherein a motor (2) is provided inside the support frame (1), and one end of the output shaft of the motor (2) is connected to a drive wheel via a coupling, a driven wheel is provided on one side of the drive wheel, and a conveyor belt (3) is provided on the outer wall of the drive wheel and the driven wheel, wherein multiple sets of carpets are placed on the conveyor belt (3), and a spray arm is provided between the carpets on the support frame (1), wherein multiple sets of spray nozzles (4) are evenly provided on the spray arm, characterized in that: The support frame (1) has a first fixed frame (5) on its upper end face, and a servo motor (6) is provided inside the first fixed frame (5). One end of the output shaft of the servo motor (6) is connected to a screw (7) through a coupling. A first synchronous pulley is sleeved on the screw (7). A second synchronous pulley is provided on one side of the first synchronous pulley. A synchronous belt is sleeved on the outer wall of the first synchronous pulley and the second synchronous pulley. A screw (7) is also inserted on the second synchronous pulley. A slide rod (8) is provided below the screw (7). A movable block (9) is inserted on the screw (7) and the slide rod (8). A second fixed frame (10) is provided on the opposite side of the movable block (9). A spiral hole and a limiting hole are provided on the movable block (9). A first electric push rod (11) is provided inside the second fixed frame (10). A first telescopic arm (12) is provided below the first electric push rod (11). A pressure block (13) is provided below the first telescopic arm (12). A second electric push rod (14) is provided on one side of the first electric push rod (11) in the second fixed frame (10), and a second telescopic arm (15) is provided below the second electric push rod (14), and a cutting blade (16) is provided at the lower end of the second telescopic arm (15). A third electric push rod (17) is provided on one side of the second electric push rod (14) in the second fixed frame (10), and a third telescopic arm (18) is provided below the third electric push rod (17). A connecting frame (19) is provided at the lower end of the third telescopic arm (18), and a limit roller (20) is inserted on the connecting frame (19).

2. The multifunctional automobile carpet composite processing machine according to claim 1, characterized in that: The screw (7) forms a linkage structure through the first synchronous pulley, the second synchronous pulley, and the synchronous belt under the action of the servo motor (6), and the second fixed frame (10) forms a limiting sliding structure with the first fixed frame (5) through the screw (7), the slide rod (8), the movable block (9) under the action of the servo motor (6).

3. The multifunctional automobile carpet composite processing machine according to claim 1, characterized in that: The pressure block (13) forms a vertical lifting structure with the conveyor belt (3) through the first telescopic arm (12) under the action of the first electric push rod (11).

4. The multifunctional automobile carpet composite processing machine according to claim 1, characterized in that: The cutting blade (16) forms a vertical lifting structure with the conveyor belt (3) through the second telescopic arm (15) under the action of the second electric push rod (14).

5. The multifunctional automotive carpet composite processing machine according to claim 1, characterized in that: The connecting frame (19) forms a vertical lifting structure with the conveyor belt (3) through the third telescopic arm (18) under the action of the third electric push rod (17), and the limiting roller (20) forms a rotating structure with the connecting frame (19).

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