Configuration system of rolling and packaging equipment and case filling and sealing machine equipment

Abstract

The utility model relates to the technical field of configuration of rolling and packing equipment and case packer equipment, in particular to a configuration system of the rolling and packing equipment and the case packer equipment, which comprises a rolling and packing machine, a cigarette configuration conveying line and a case packer, the rolling and packing machines are respectively distributed in an A area, a B area, a C area and a D area in the rolling and packing workshop; the roll-packing machines in the area A, the area B, the area C and the area D are respectively connected with the case filling and sealing machine through a cigarette configuration conveying line; cigarette carton products produced by each roll-packing machine enter the same channel of the carton sealing machine, so that the quality of the cigarette carton products can be conveniently traced; besides, the number of the carton sealing machine input lines is more than that of the cigarette carton conveying lines, it can be guaranteed that when any channel of the carton packaging and sealing machine is damaged, cigarette cartons can be switched into other channels in time, it is guaranteed that the cigarette carton packaging work is conducted stably, and the problems that in an existing rolling and packaging workshop, the configuration of rolling and packaging equipment and the carton packaging and sealing machine equipment is unreasonable, and the working efficiency is high are solved. And the target of maximizing the production balance rate cannot be realized by the equipment configuration of the roll-packing machine and the carton filling and sealing machine in the roll-packing workshop.

Description

Technical Field

[0001] This utility model relates to the technical field of configuration of roll packaging equipment and box sealing machine equipment, and particularly to the configuration method of roll packaging equipment and box sealing machine equipment. Background Technology

[0002] As the State Tobacco Monopoly Administration places increasingly higher demands on the rationality of the production capacity layout of cigarette factories, the configuration of equipment in the cigarette packaging workshop must not only meet production capacity requirements but also, as far as possible, match the efficiency of equipment in each process stage and ensure that the cycle time of each process stage in the entire workshop is as similar as possible, in order to maximize the production balance rate. However, the current configuration of packaging and box-sealing equipment in the cigarette packaging workshop is not rational enough. For example, when any conveyor channel in the box-sealing machine malfunctions, the cigarette cartons cannot be switched to other conveyor channels in a timely manner, thus affecting the sealing efficiency of the cigarette cartons.

[0003] Therefore, it is necessary to improve the configuration of the packaging and sealing equipment to solve the problem that the current configuration of packaging and sealing equipment in the packaging workshop is unreasonable, which prevents the packaging and sealing equipment in the packaging workshop from maximizing the production balance. Utility Model Content

[0004] The purpose of this utility model is to propose a configuration system for packaging and box-sealing equipment to solve the problem that the configuration of packaging and box-sealing equipment in existing packaging workshops is unreasonable, which prevents the packaging and box-sealing equipment in the packaging workshop from achieving the goal of maximizing production balance.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0006] A configuration system for cigarette rolling equipment and carton sealing equipment includes a cigarette rolling machine, a cigarette packing conveyor line, and a carton sealing machine; the cigarette rolling machines are respectively distributed in areas A, B, C, and D of the cigarette rolling workshop, and the cigarette rolling machines in areas A, B, C, and D are respectively connected to the carton sealing machine through the cigarette packing conveyor line;

[0007] The cigarette pack conveyor line includes a cigarette pack conveyor line, a cigarette pack diversion and switching component, a cigarette pack slide chute, and a carton packing machine input line;

[0008] The feeding end of each cigarette conveyor line is connected to the discharge end of the cigarette rolling machine in Zones A, B, C, and D, respectively. The discharge end of each cigarette conveyor line extends to the cigarette dropping area. Each cigarette conveyor line in the cigarette dropping area is equipped with a cigarette diversion switching device on its side wall. The cigarette diversion switching device is located on the side of the sliding opening on the side wall of each cigarette conveyor line. The sliding opening is connected to the feeding end of the cigarette sliding channel between two cigarette conveyor lines. The discharging end of the cigarette sliding channel is connected to the feeding end of the box-packing machine through the input line of the box-packing machine.

[0009] The cigarette conveyor lines corresponding to Area A, Area B, Area C, and Area D are distributed alternately from top to bottom in the cigarette dropping area.

[0010] The sliding outlet on the cigarette conveyor line corresponding to the upper A zone is not at the same projection position as the sliding outlet on the cigarette conveyor line corresponding to the lower B zone; similarly, the sliding outlet on the cigarette conveyor line corresponding to the upper C zone is not at the same projection position as the sliding outlet on the cigarette conveyor line corresponding to the lower B zone.

[0011] The input lines of the carton sealing machine corresponding to area A are arranged in two layers from top to bottom, the input lines of the carton sealing machine corresponding to area B are arranged in two layers from top to bottom, the input lines of the carton sealing machine corresponding to area C are arranged in two layers from top to bottom, and the input lines of the carton sealing machine corresponding to area D are arranged in two layers from top to bottom.

[0012] Preferably, the input line of the carton sealing machine includes a first conveyor line and a cigarette stacker. The discharge end of the cigarette chute is connected to the feed end of the cigarette stacker through the first conveyor line. The discharge end of the cigarette stacker is connected to the picking end of the cigarette clamping device. The discharging end of the cigarette clamping device is connected to the feed end of the carton sealing machine.

[0013] Preferably, the cigarette rolling machine in Zone A is configured with 8 units, and all the cigarette conveying lines in Zone A at the cigarette feeding area are combined into 8 parallel conveying lines;

[0014] There are 9 cigarette rolling machines in Zone B. All the cigarette conveying lines in Zone B at the cigarette feeding area are combined into 9 parallel conveying lines. The eighth and ninth channels of the 9 conveying lines in Zone B share a single sliding port.

[0015] Area A and Area B are the upper half of the area. There are 4 carton sealing machines in the upper half of the area. The 4 carton sealing machines work together to seal the cartons of cigarettes conveyed from the cigarette conveyor line in Area A and Area B.

[0016] The cigarette packing machine in Zone C is configured with 9 units. All the cigarette pack conveying lines in Zone C at the cigarette pack material drop area are combined into 9 parallel conveying lines.

[0017] The D area is equipped with 8 cigarette packing machines. All the cigarette pack conveying lines in the cigarette pack dropping area of ​​the D area are combined into 8 parallel conveying lines. The eighth of the 8-channel conveying lines in the D area and the ninth of the 9-channel conveying lines in the C area share a cigarette pack sliding track.

[0018] Zones C and D are the lower half of the area, which is equipped with four carton sealing machines. These four machines work together to seal the cartons of cigarettes transported from the cigarette conveyor line in Zones C and D.

[0019] This application also provides a method for configuring chartering equipment and carton sealing equipment, including the following steps:

[0020] 1) Based on the production capacity requirements of the packaging workshop, package wrapping machines and box sealing machines will be installed in the packaging workshop;

[0021] 2) Based on the management needs of the packaging workshop, the packaging machines configured in the packaging workshop are divided into zones, and then the box sealing machines are divided into corresponding zones according to the zones of the packaging machines;

[0022] 3) Configure cigarette conveyor lines for the cigarette rolling machine, divide the area into zones within the rolling workshop, and then assign the cigarette conveyor lines in each zone to each box sealing machine.

[0023] 4) Adjust the production parameters of the wrapping machine and the box sealing machine according to the capacity requirements of the wrapping workshop to achieve a match between the two;

[0024] 5) During the process of matching the operating cycle of the wrapping machine and the box sealing machine, adjust the correspondence between the wrapping machine and the box sealing machine in each zone according to the operation, shutdown and maintenance status of the box sealing machine;

[0025] 6) During the matching of the operating rhythm of the cigarette rolling machine and the carton sealing machine, adjust the connection between the cigarettes on the cigarette conveyor line configured for each area of ​​the cigarette rolling machine and the input line of the carton sealing machine, so that the cigarettes on the cigarette conveyor line configured for each area fall into different carton sealing machines.

[0026] Prioritize that, according to the production capacity requirements of the packaging workshop, packaging machines and box-sealing machines are configured in the packaging workshop, as follows:

[0027] Based on the production capacity requirements of the packaging workshop, 34 packaging machines and 8 box sealing machines are configured in the workshop. The 8 box sealing machines are numbered as follows: Box Sealing Machine No. 1, Box Sealing Machine No. 2, Box Sealing Machine No. 3, Box Sealing Machine No. 4, Box Sealing Machine No. 5, Box Sealing Machine No. 6, Box Sealing Machine No. 7, and Box Sealing Machine No. 8.

[0028] Prioritize, step 2) involves dividing the packaging machines within the packaging workshop into zones based on the management needs of the packaging workshop, and then dividing the box-sealing machines into corresponding zones based on the zones of the packaging machines, including the following steps: 2.1) The packaging workshop is divided into four areas: A, B, C and D. These areas are arranged in rows within the packaging workshop.

[0029] 2.3) Configure 8 wrapping machines in the divided area A, 9 wrapping machines in the divided area B, 9 wrapping machines in the divided area C, and 8 wrapping machines in the divided area D.

[0030] 2.4) After the wrapping machines are set up in the divided areas A, B, C and D, packing machines numbered 1, 2, 3 and 4 are set up in areas A and B, and packing machines numbered 5, 6, 7 and 8 are set up in areas C and D.

[0031] Prioritizes the following steps in step 3): configuring cigarette conveyor lines for the cigarette rolling and packaging machines, dividing the various areas within the rolling and packaging workshop into zones, and then assigning the cigarette conveyor lines within each zone to each carton sealing machine.

[0032] 3.1) Configure one cigarette conveying line for each of the 8 cigarette rolling machines in Area A, one cigarette conveying line for each of the 9 cigarette rolling machines in Area B, one cigarette conveying line for each of the 9 cigarette rolling machines in Area C, and one cigarette conveying line for each of the 8 cigarette rolling machines in Area D.

[0033] 3.2) After the cigarette packing machines in Zones A, B, C, and D are equipped with cigarette packing and sealing lines, Zones A and B are divided into upper zones, and box sealing machines numbered 1, 2, 3, and 4 are installed in the upper zone. Among them, the four box sealing machines are used to pack and seal the cigarette packs produced by the eight cigarette packing machines in Zone A and the nine cigarette packing machines in Zone B.

[0034] Zones C and D are designated as the lower half, and four packing and sealing machines (numbered 5, 6, 7, and 8) are installed in the lower half. The four packing and sealing machines are used to pack and seal the cigarettes produced by the nine cigarette packing machines in Zone C and the eight cigarette packing machines in Zone D.

[0035] Prioritize, step 4), adjusting the production parameters of the wrapping machine and the box-sealing machine according to the capacity requirements of the wrapping workshop to achieve matching between the two, includes the following steps:

[0036] 4.1) Based on the production capacity requirements of the packaging workshop, the total production speed of the 8 packaging machines in Area A is adjusted to 600 packages / min and the total production speed of the 9 packaging machines in Area B is adjusted to 500 packages / min. At the same time, the total sealing speed of the 4 box sealing machines configured in Areas A and B is adjusted to 28 pieces / min.

[0037] 4.2) After adjusting the total production speed of the wrapping machines and the box-sealing machines in areas A and B, adjust the total production speed of the 9 wrapping machines in area C to 500 packages / min and the total production speed of the 8 wrapping machines in area D to 500 packages / min.

[0038] Prioritize that, in step 5), during the matching of the operating cycle times of the wrapping machine and the box-sealing machine, the correspondence between the wrapping machine and the box-sealing machine in each zone is adjusted according to the operation, shutdown, and maintenance status of the box-sealing machine, as follows:

[0039] During the matching of the operating cycle of the wrapping machine and the box sealing machine, if any one of the four box sealing machines configured in Area A and Area B fails, the total production speed of the eight wrapping machines in Area A and the eight wrapping machines in Area B will be less than the total box sealing machine speed of the other three box sealing machines configured in Area A and Area B.

[0040] If any one of the four carton sealing machines configured in areas C and D malfunctions, the total production speed per minute of the nine roll-packing machines in area C and the eight roll-packing machines in area B will be less than the total carton sealing machine speed per minute of the remaining three carton sealing machines configured in areas A and B.

[0041] Prioritize, 6) During the matching of the operating cycle of the cigarette rolling machine and the carton sealing machine, adjust the connection between the cigarettes on the cigarette conveyor line configured for each area's cigarette rolling machine and the input line of the carton sealing machine, ensuring that the cigarettes on the cigarette conveyor line in each area fall into different carton sealing machines, as follows:

[0042] During the matching of the operating rhythm of the cigarette packing machine and the box packing machine, when the cigarettes on the corresponding cigarette conveyor in Zone A and Zone B fall onto the box packing machine input line of the corresponding box packing machine in Zone A and Zone B, if the cigarettes on the cigarette conveyor in Zone A fall onto box packing machine No. 1, then the cigarettes on the cigarette conveyor in Zone B will fall onto any one of box packing machines No. 2, No. 3, and No. 4.

[0043] When the cigarettes on the corresponding cigarette conveyor channels in Zone C and Zone D fall onto the boxing machine input lines of the corresponding boxing machines in Zone C and Zone D, if the cigarettes on the cigarette conveyor channel in Zone C fall onto boxing machine number 4, then the cigarettes on the cigarette conveyor channel in Zone D will fall onto any one of the boxing machines numbered 5, 6, or 7.

[0044] Compared with the prior art, the present invention has at least one of the following beneficial effects:

[0045] 1. In this utility model, the cigarette cartons produced by each cigarette packing machine enter the same channel of the sealing machine, which facilitates the quality traceability of cigarette products. At the same time, by setting more input lines for the sealing machine than for the cigarette cartons, it can be ensured that if any channel of the sealing machine is damaged, the cigarette cartons can be switched to other channels in a timely manner, ensuring the stable operation of the cigarette packing and sealing work. This solves the problem that the configuration of the existing cigarette packing and sealing machines in the cigarette packing workshop is unreasonable, which prevents the cigarette packing and sealing machines in the cigarette packing workshop from achieving the goal of maximizing the production balance.

[0046] 2. In this utility model, the cigarette products produced by each cigarette packing machine enter the same conveyor line channel of the sealing machine. When producing different specifications of cigarette products in the workshop, the same cigarette conveyor line and sealing machine can meet the production needs without the need to replan or rebuild other production lines, so as to maximize the utilization of the cigarette packing workshop.

[0047] 3. In this utility model, the sliding opening on the cigarette conveyor line corresponding to the upper A zone is not at the same projection position as the sliding opening on the cigarette conveyor line corresponding to the lower B zone, and the sliding opening on the cigarette conveyor line corresponding to the upper C zone is not at the same projection position as the sliding opening on the cigarette conveyor line corresponding to the lower B zone. This is to prevent interference caused by the cigarettes conveyed on the cigarette conveyor line in A zone falling at the same time as the cigarettes conveyed on the cigarette conveyor line in B zone, or the cigarettes conveyed on the cigarette conveyor line in C zone falling at the same time as the cigarettes conveyor line in D zone.

[0048] 4. The configuration system of the rolling and packaging equipment and the carton sealing machine in this utility model can ensure that any three carton sealing machines can meet the needs of any two of the rolling equipment in areas A, B, C and D in actual production. Attached Figure Description

[0049] Figure 1 This is a top view of the structure of this utility model.

[0050] Figure 2 This utility model Figure 1 A magnified view of a portion of the image.

[0051] Figure 3 This utility model Figure 2 A magnified view of a portion of the image.

[0052] Figure 4 This is a schematic diagram of the integrated cigarette conveying line and cigarette diversion switching component in the C-zone production line of this utility model.

[0053] Figure 5 This is a schematic diagram of the integrated input line of the carton sealing machine in the structure of this utility model.

[0054] Figure 6This is a schematic diagram illustrating the configuration method of the wrapping equipment and the box sealing machine in the structure of this utility model.

[0055] In the diagram, 1-Area A, 2-Area B, 3-Area C, 4-Area D, 5-Packaging machine, 6-Cigarette conveyor line, 7-Cigarette diversion and switching component, 8-Cigarette diversion and switching component, 9-Carton sealing machine input line, 10-Carton sealing machine, 11-Cigarette unloading area, 12-Slide chute, 13-Ninth stage, 14-Conveyor line one, 15-Cigarette stacker, 16-Cigarette clamping equipment, 17-Eighth stage. Detailed Implementation

[0056] like Figure 1-6 As shown, to make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0057] Example

[0058] The configuration of equipment in the cigarette factory's packaging workshop should meet production capacity requirements while matching the efficiency of equipment in each process link as much as possible, and ensuring that the cycle time of each process link in the entire workshop is as similar as possible, so as to maximize the production balance rate. However, the configuration of packaging equipment and carton sealing machine equipment in the existing cigarette factory packaging workshop is not very reasonable.

[0059] Therefore, this application proposes a configuration system for packaging and box-sealing equipment to solve the problem that the configuration of packaging and box-sealing equipment in existing packaging workshops is unreasonable, resulting in the inability to maximize the production balance rate.

[0060] For details, please refer to Figure 1-5The system includes a cigarette rolling machine 5, a cigarette packing conveyor line, and a box-sealing machine 10. The cigarette rolling machines 5 are located in areas A1, B2, C3, and D4 within the rolling workshop. The cigarette rolling machines in areas A1, B2, C3, and D4 are connected to the box-sealing machine 10 via the cigarette packing conveyor line. The cigarette packing conveyor line includes a cigarette pack conveyor line 6, a cigarette pack diversion and switching component 7, a cigarette pack chute 8, and a box-sealing machine input line 9. The feed end of each cigarette pack conveyor line 6 is connected to the discharge end of the cigarette rolling machine 5 in areas A1, B2, C3, and D4, and the discharge end of each cigarette pack conveyor line 6 extends to the cigarette pack dropping area 11. The cigarette pack conveyor line 6 is located on the side of the cigarette pack dropping area 11. Each cigarette diversion switching component 7 is installed on the wall. The cigarette diversion switching component 7 is located on one side of the sliding opening 12 on the side wall of each cigarette conveying line 6. The sliding opening 12 is connected to the feeding end of the cigarette sliding channel 8 between the two cigarette conveying lines 6. The discharging end of the cigarette sliding channel 8 is connected to the feeding end of the boxing machine 10 through the boxing machine input line 9. The boxing machine input line 9 includes a conveyor line 14 and a cigarette stacker 15. The discharging end of the cigarette sliding channel 8 is connected to the feeding end of the cigarette stacker 15 through the conveyor line 14. The discharging end of the cigarette stacker 15 is connected to the picking end of the cigarette clamping device 16. The discharging end of the cigarette clamping device 16 is connected to the feeding end of the boxing machine 10.

[0061] It should be noted that, referring to Figure 4 The cigarette diversion and switching component 7 includes a rotating cylinder 18, a shifting bar 19, and a cigarette stick arrival detector. The rotating cylinder 18 is located on the side wall of the cigarette conveyor line 6 and near the sliding opening 12. The rotating end of the rotating cylinder 18 is connected to one end of the shifting bar 19, which corresponds to the sliding opening 12. The cigarette stick arrival detector is located on the shifting bar 19 and is connected to the rotating cylinder 18 via a controller. That is, when a cigarette stick is conveyed to the sliding opening 12 between the cigarette conveyor lines 6 and the cigarette stick arrival detector on the L-shaped shifting bar, the cigarette stick arrival detector controls the rotating cylinder 18 to rotate. The shifting bar 19, connected to the rotating cylinder 18, then shifts the cigarette sticks in the cigarette conveyor line 6 into the sliding opening 12, thus completing the cigarette diversion process in the cigarette conveyor line 6 through the rotating cylinder 18. The cigarette stick arrival detector is existing technology and has not been improved or modified, so its structure will not be described in detail.

[0062] It should be noted that the cigarette conveying line 6 corresponding to area A1, the cigarette conveying line 6 corresponding to area B2, the cigarette conveying line 6 corresponding to area C3, and the cigarette conveying line 6 corresponding to area D3 are distributed alternately from top to bottom in the cigarette dropping area 11.

[0063] The sliding outlet 12 on the cigarette conveyor line 6 corresponding to the upper A zone 1 is not at the same projection position as the sliding outlet 12 on the cigarette conveyor line 6 corresponding to the lower B zone 2; the sliding outlet 12 on the cigarette conveyor line 6 corresponding to the upper C zone 3 is not at the same projection position as the sliding outlet 12 on the cigarette conveyor line 6 corresponding to the lower B zone 2.

[0064] It should be noted that the carton sealing machine input lines 9 corresponding to Zone A1 are arranged in two layers from top to bottom, with each layer having 4 conveyor channels; the carton sealing machine input lines 9 corresponding to Zone B2 are arranged in two layers from top to bottom, with each layer having 4 conveyor channels; the carton sealing machine input lines 9 corresponding to Zone C3 are arranged in two layers from top to bottom, with each layer having 4 conveyor channels; and the carton sealing machine input lines 9 corresponding to Zone D3 are arranged in two layers from top to bottom, with each layer having 4 conveyor channels.

[0065] It should be noted that the conveyor line corresponding to the carton sealing machine is an 8-channel device. For the A and D sections of the 8 cigarette conveyor lines, each single conveyor line corresponds to the sliding outlet 12 of the 8 channels of a carton sealing machine.

[0066] It should be noted that there are 8 cigarette rolling machines 5 in Area A1. All the cigarette conveying lines 6 in the cigarette feeding area 11 of Area A1 are combined into 8 parallel conveying lines.

[0067] The cigarette rolling machine in Zone B2 is configured with 9 units. All the cigarette conveying lines in Zone B2 at the cigarette feeding area 11 are combined into a parallel 9-channel conveying line. The eighth and ninth channels of the corresponding 9-channel conveying line in Zone B share a single sliding port.

[0068] Area A1 and Area B2 are the upper half of the area. Four carton sealing machines 10 are installed in the upper half of the area. The four carton sealing machines work together to seal the cigarettes conveyed from the cigarette conveyor line 6 in Area A1 and Area B2.

[0069] The cigarette rolling machine in Zone C (3) is configured with 9 units. All the cigarette conveying lines in Zone C (3) at the cigarette dropping area (11) are combined into a parallel 9-channel conveying line;

[0070] The cigarette rolling machine in Zone D (4) is configured with 8 units. All the cigarette conveying lines in Zone D at the cigarette feeding area (11) are combined into 8 parallel conveying lines. The eighth of the 8-channel conveying lines in Zone D and the ninth of the 9-channel conveying lines in Zone C share a single cigarette sliding chute.

[0071] Sections C3 and D4 are the lower half of the area, which is equipped with four carton sealing machines. These four machines work together to seal the cigarettes delivered from the cigarette conveyor line 6 in sections C3 and D4.

[0072] The above describes the configuration system of the roll packaging equipment and carton sealing machine proposed in this application. The following describes the configuration method of the roll packaging equipment and carton sealing machine proposed in this application.

[0073] For details, please refer to Figure 6 The configuration method for roll packaging equipment and carton sealing machine equipment includes the following steps:

[0074] Step 1: Based on the production capacity requirements of the packaging workshop, configure packaging machines and box-sealing machines within the workshop, as detailed below:

[0075] Based on the production capacity requirements of the packaging workshop, 34 packaging machines and 8 box sealing machines are configured in the workshop. The 8 box sealing machines are numbered as follows: Box Sealing Machine No. 1, Box Sealing Machine No. 2, Box Sealing Machine No. 3, Box Sealing Machine No. 4, Box Sealing Machine No. 5, Box Sealing Machine No. 6, Box Sealing Machine No. 7, and Box Sealing Machine No. 8.

[0076] Step 2: Based on the management needs of the packaging workshop, divide the packaging machines within the workshop into zones. Then, based on the zones of the packaging machines, divide the box-sealing machines into corresponding zones, as follows:

[0077] The packaging workshop is first divided into four areas: A, B, C, and D. These areas are arranged in rows within the packaging workshop.

[0078] Then, configure 8 wrapping machines in the divided area A, 9 wrapping machines in the divided area B, 9 wrapping machines in the divided area C, and 8 wrapping machines in the divided area D.

[0079] After the wrapping machines are set up in the divided areas A, B, C and D, packing machines numbered 1, 2, 3 and 4 are set up in areas A and B, and packing machines numbered 5, 6, 7 and 8 are set up in areas C and D.

[0080] Step 3: Configure the cigarette pack conveyor line for the cigarette rolling machine, divide the area within the cigarette rolling workshop into zones, and then assign the cigarette pack conveyor line within each zone to the respective carton sealing machine, as detailed below:

[0081] Configure one cigarette conveyor line for each of the 8 cigarette rolling machines in Zone A, one cigarette conveyor line for each of the 9 cigarette rolling machines in Zone B, one cigarette conveyor line for each of the 9 cigarette rolling machines in Zone C, and one cigarette conveyor line for each of the 8 cigarette rolling machines in Zone D.

[0082] After the cigarette packing machines in Zones A, B, C, and D are equipped with cigarette packing lines, Zones A and B are divided into the upper half of the zone. The upper half is equipped with boxing and sealing machines numbered 1, 2, 3, and 4. The four boxing and sealing machines are used to pack and seal the cigarette packs produced by the eight cigarette packing machines in Zone A and the nine cigarette packing machines in Zone B.

[0083] Then, areas C and D are divided into the lower half, and box-sealing machines numbered 5, 6, 7 and 8 are configured for the lower half. Among them, the four box-sealing machines are used to box and seal the cigarettes produced by the nine cigarette-making machines in area C and the eight cigarette-making machines in area D.

[0084] Step 4: Based on the production capacity requirements of the packaging workshop, adjust the production parameters of the packaging equipment and the case sealing machine to achieve a match between the two, as detailed below:

[0085] Based on the production capacity requirements of the packaging workshop, the total production speed of the 8 packaging machines in Area A is adjusted to 600 packages / min and the total production speed of the 9 packaging machines in Area B is adjusted to 500 packages / min. At the same time, the total sealing speed of the 4 box sealing machines configured in Areas A and B is adjusted to 28 pieces / min.

[0086] After adjusting the total production speed of the wrapping machines and the box-sealing machines in areas A and B, adjust the total production speed of the 9 wrapping machines in area C to 500 packages / min and the total production speed of the 8 wrapping machines in area D to 500 packages / min.

[0087] Step 5: During the matching of the operating cycles of the wrapping machine and the case sealing machine, adjust the correspondence between the wrapping machines and case sealing machines in each zone according to the operation, shutdown, and maintenance status of the case sealing machine, as follows:

[0088] During the matching of the operating cycle of the wrapping machine and the box sealing machine, if any one of the four box sealing machines configured in Area A and Area B fails, the total production speed of the eight wrapping machines in Area A and the eight wrapping machines in Area B will be less than the total box sealing machine speed of the other three box sealing machines configured in Area A and Area B.

[0089] If any one of the four carton sealing machines configured in areas C and D malfunctions, the total production speed per minute of the nine roll-packing machines in area C and the eight roll-packing machines in area B will be less than the total carton sealing machine speed per minute of the remaining three carton sealing machines configured in areas A and B.

[0090] Step 6: During the matching of the operating cycle of the cigarette rolling machine and the carton sealing machine, adjust the connection between the cigarettes on the cigarette conveyor line configured for each area of ​​the cigarette rolling machine and the input line of the carton sealing machine, ensuring that the cigarettes on the cigarette conveyor line of each area fall into different carton sealing machines, as follows:

[0091] During the matching of the operating rhythm of the cigarette packing machine and the box packing machine, when the cigarettes on the corresponding cigarette conveyor in Zone A and Zone B fall onto the box packing machine input line of the corresponding box packing machine in Zone A and Zone B, if the cigarettes on the cigarette conveyor in Zone A fall onto box packing machine No. 1, then the cigarettes on the cigarette conveyor in Zone B will fall onto any one of box packing machines No. 2, No. 3, and No. 4.

[0092] When the cigarettes on the corresponding cigarette conveyor channels in Zone C and Zone D fall onto the boxing machine input lines of the corresponding boxing machines in Zone C and Zone D, if the cigarettes on the cigarette conveyor channel in Zone C fall onto boxing machine number 4, then the cigarettes on the cigarette conveyor channel in Zone D will fall onto any one of the boxing machines numbered 5, 6, or 7.

[0093] In this application, each cigarette pack produced by a cigarette rolling machine enters the same channel of the sealing machine, facilitating quality traceability of the cigarette products. At the same time, by setting more input lines for the sealing machine than for the cigarette pack conveyor lines, it can be ensured that if any channel of the sealing machine is damaged, the cigarette packs can be switched to other channels in a timely manner, ensuring the stable operation of the cigarette pack sealing process. This solves the problem that the current configuration of rolling and sealing equipment in the cigarette rolling workshop is unreasonable, resulting in the inability to maximize the production balance of the rolling and sealing equipment in the workshop.

[0094] In this application, the cigarette cartons produced by each cigarette packaging machine enter the same conveyor line channel of the sealing machine. This allows the same cigarette conveyor line and sealing machine to meet production needs when producing different specifications of cigarette products in the workshop, without the need to replan or rebuild other production lines, thus maximizing the utilization of the cigarette packaging workshop.

[0095] Although the present invention has been described herein with reference to several illustrative embodiments, it should be understood that many other modifications and implementations can be devised by those skilled in the art, which will fall within the scope and spirit of the principles disclosed herein. More specifically, various variations and modifications can be made to the components and / or layout of the subject matter combination within the scope of the disclosure, drawings, and claims. Besides variations and modifications to the components and / or layout, other uses will be apparent to those skilled in the art.

Claims

1. A system for configuring a wrapping apparatus and a cartoning apparatus, characterized in that: Includes a cigarette rolling machine (5), a cigarette packing conveyor line, and a box sealing machine (10); The wrapping machines (5) are located in areas A (1), B (2), C (3) and D (4) of the wrapping workshop. The cigarette rolling machines (5) in areas A (1), B (2), C (3) and D (4) are connected to the packing and sealing machines (10) via cigarette packing conveyor lines; The cigarette packing and conveying line includes a cigarette packing and conveying line (6), a cigarette packing and diverting switching component (7), a cigarette packing and sliding chute (8), and a carton packing machine input line (9). The feeding end of each cigarette conveyor line (6) is connected to the discharge end of the rolling machine (5) in area A (1), area B (2), area C (3) and area D (4), respectively. The discharge end of each cigarette conveyor line (6) extends to the cigarette dropping area (11). A cigarette diversion switching component (7) is provided on the side wall of the cigarette conveyor line (6) in the cigarette dropping area (11). The cigarette diversion switching component (7) is located on the side of the sliding port (12) on the side wall of each cigarette conveyor line (6). The sliding port (12) is connected to the feeding end of the cigarette sliding channel (8) between the two cigarette conveyor lines (6). The discharge end of the cigarette sliding channel (8) is connected to the feeding end of the box-sealing machine (10) through the input line (9) of the box-sealing machine. The cigarette conveying line (6) corresponding to area A (1), the cigarette conveying line (6) corresponding to area B (2), the cigarette conveying line (6) corresponding to area C (3) and the cigarette conveying line (6) corresponding to area D (4) are distributed from top to bottom in the cigarette dropping area (11); The sliding opening (12) on the cigarette conveyor line (6) corresponding to the upper A zone (1) is not at the same projection position as the sliding opening (12) on the cigarette conveyor line (6) corresponding to the lower B zone (2). Similarly, the sliding opening (12) on the cigarette conveyor line (6) corresponding to the upper C zone (3) is not at the same projection position as the sliding opening (12) on the cigarette conveyor line (6) corresponding to the lower B zone (2). The carton sealing machine input lines (9) corresponding to area A (1) are arranged in two layers from top to bottom, the carton sealing machine input lines (9) corresponding to area B (2) are arranged in two layers from top to bottom, the carton sealing machine input lines (9) corresponding to area C (3) are arranged in two layers from top to bottom, and the carton sealing machine input lines (9) corresponding to area D (4) are arranged in two layers from top to bottom.

2. The system according to claim 1, wherein: The box-packing machine input line (9) includes a first conveyor line (14) and a cigarette stacker (15). The discharge end of the cigarette chute (8) is connected to the feed end of the cigarette stacker (15) through the first conveyor line (14). The discharge end of the cigarette stacker (15) is connected to the picking end of the cigarette clamping device (16). The discharging end of the cigarette clamping device (16) is connected to the feed end of the box-packing machine (10).

3. The wrapping apparatus and cartoning apparatus arrangement of claim 1, wherein: The cigarette rolling machine (5) in the A area (1) is configured as 8 units. All the cigarette conveying lines (6) in the cigarette dropping area (11) of the A area (1) are combined into 8 parallel conveying lines. The cigarette rolling machine in Zone B (2) is configured with 9 units. All the cigarette conveying lines in Zone B (2) at the cigarette dropping area (11) are combined into a parallel 9-channel conveying line. The eighth channel (17) and the ninth channel (13) of the 9-channel conveying line in Zone B (2) share a sliding port (12).

4. The wrapping apparatus and cartoning apparatus arrangement of claim 1, wherein: Area A (1) and Area B (2) are the upper half of the area. There are 4 packing machines (10) in the upper half of the area. The 4 packing machines work together to pack the cigarettes transported from the cigarette conveying line (6) in Area A (1) and Area B (2).

5. The configuration system of the roll packaging equipment and the case sealing machine according to claim 1, characterized in that: The cigarette rolling machine in Zone C (3) is configured with 9 units. All the cigarette conveying lines in Zone C (3) at the cigarette dropping area (11) are combined into a parallel 9-channel conveying line. The cigarette rolling machine in Zone D (4) is configured with 8 units. All the cigarette conveying lines in Zone D (4) at the cigarette dropping area (11) are combined into 8 parallel conveying lines. The eighth of the 8 conveying lines in Zone D (4) and the ninth of the 9 conveying lines in Zone C (3) share a cigarette sliding track.

6. The wrapping apparatus and cartoning apparatus arrangement of claim 1, wherein: Area C (3) and Area D (4) are the lower half of the area. Four packing machines are installed in the lower half of the area. The four packing machines work together to pack the cigarettes transported from the cigarette conveyor line (6) in Area C (3) and Area D (4).

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