Novel thermoplastic material combined tray

By using legs and reinforcing plates made of thermoplastic materials in the modular pallet, the problems of poor impact resistance of the legs and easy loss of the positioning device are solved, thus achieving structural stability and convenient assembly of the pallet and extending its service life.

CN224146514UActive Publication Date: 2026-04-21ZHONGYISEN SUPPLY CHAIN MANAGEMENT (JIANGSU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHONGYISEN SUPPLY CHAIN MANAGEMENT (JIANGSU) CO LTD
Filing Date
2025-03-24
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The legs of existing modular blister trays have poor impact resistance and are easily damaged during long-term use. The legs and panels are not easy to be stably assembled and fixed, and the positioning device is easy to be lost, which affects the structural stability and service life.

Method used

The legs are made of thermoplastic material and have arc-shaped ribs and reinforcing plates. The legs and the panel are connected by a locking block and a locking slot. The edge of the panel is equipped with anti-slip pads and anti-collision posts. The support plate is integrally formed with the panel. The positioning device is installed in the pre-embedded groove and fixed by a baffle.

Benefits of technology

It improves the structural stability and compression resistance of the pallet, reduces damage to the support legs and loss of the positioning device, enhances the convenience and stability of assembly and installation, and extends its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of trays, in particular to a novel thermoplastic material combined tray which comprises two panels and a plurality of supporting legs clamped and matched between the two panels, a reinforcing plate is provided with a plurality of arc-shaped rib plates, arc-shaped supporting columns are arranged on the supporting legs close to the four corners, symmetrical connecting studs are arranged at the two ends of the supporting legs, and the connecting studs are connected with the arc-shaped rib plates. Anti-collision columns are arranged on the supporting legs at the four corners of the panel; according to the novel thermoplastic material combined tray, the supporting legs with the arc-shaped supporting columns are arranged and connected with the two face plates in a combined mode, the installation stability between the two face plates is improved, the reinforcing plates with the arc-shaped rib plates are arranged on the edges of the opposite faces of the face plates, the structural stability of the edges of the face plates is improved, and the extrusion resistance is improved; the anti-collision columns are matched with the supporting legs located at the corners of the panel, the impact strength during collision is relieved, the connecting studs are matched with the supporting legs, external fixing bolts can penetrate through the panel to be in threaded connection with the round holes in the connecting studs, and the installation stability is improved.
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Description

Technical Field

[0001] This utility model relates to the field of pallet technology, specifically a novel thermoplastic material composite pallet. Background Technology

[0002] Pallets are a medium for transferring goods, enabling them to move, and transforming static goods into dynamic goods.

[0003] Utility model patent application CN221586147U discloses a combined blister tray, comprising a tray body and a tray for carrying items. The tray body has an opening structure at the top and bottom, and the tray is detachably assembled into the opening of the tray body. Support blocks are provided around the bottom of the tray body, and a carrying groove for cooperating with the support blocks is provided at the end of the tray body. A limiting groove is provided on one side of the opening located in the tray body, and a limiting block for cooperating with the limiting groove is provided on the outer side of the tray. The limiting block moves linearly along the height direction of the limiting groove to detachably assemble the tray into the tray body.

[0004] The above technical solution, by making the pallet detachable, allows multiple pallet bodies to be stacked on top of each other when the items are tall, removing the excess pallets and retaining only one pallet to increase the depth of items placed inside the pallet body. However, the pallet legs have poor impact resistance, and during long-term use, accidental collisions can damage the legs, reducing the stability of the panel support. It is also difficult to stably combine and fix the legs and the panel, and the positioning device on the pallet is installed on the panel surface and is easy to lose. It cannot be hidden in the legs to reduce the impact of loss. Long-term pressure at the edge of the panel can easily cause breakage, affecting long-term continuous use and failing to increase structural stability. Utility Model Content

[0005] The purpose of this invention is to provide a novel thermoplastic composite pallet to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A novel thermoplastic composite pallet includes two panels with multiple legs that interlock between them. Each of the two opposing panels has a reinforcing plate near its perimeter, and each reinforcing plate has several arc-shaped ribs. Each of the two opposing panels also has several locking blocks. The legs are prismatic in shape, with arc-shaped support pillars near the four corners. The ends of each leg have slots corresponding to the locking blocks, and symmetrical connecting studs are located at both ends. A pre-embedded groove is located in the middle of the top of each leg, and anti-collision posts are located on the legs at the four corners of the panels.

[0008] Furthermore, one side of the reinforcing plate is welded and fixed to the panel, the arc-shaped stiffeners are evenly distributed, and the two adjacent arc-shaped stiffeners are arranged in a figure-eight shape, and the arc-shaped stiffeners are welded and fixed to the reinforcing plate.

[0009] In this invention, the cooperation between the reinforcing plate and the panel increases the structural stability of the panel edge, increases the resistance to compression at the panel edge, reduces the risk of breakage at the panel edge due to compression, which would affect the continuous use of supporting objects, and the cooperation of multiple arc-shaped ribs further increases the structural stability of the reinforcing plate.

[0010] Specifically, the panel has staggered support plates in the middle, the support plates and the panel are integrally formed, and the outer wall of the panel is also provided with several anti-slip pads, which are distributed in a matrix and are bonded and fixed to the panel.

[0011] In this invention, the support plate increases the overall structural toughness of the panel, and the multiple anti-slip pads increase the friction between the panel and external objects, which helps to support the object during use.

[0012] It should be noted that the support leg has several diagonal ribs in the middle, and the diagonal ribs and the support leg are integrally formed. The connecting stud protrudes from the support leg, and the top of the connecting stud is flush with the top of the arc-shaped support column. The arc-shaped support column and the support leg are integrally formed.

[0013] In this invention, the support legs are reinforced with multiple diagonal ribs to increase their toughness and thus the stability of the support. The diagonal ribs reduce the material usage in the production of solid support legs, making the overall weight lighter. At the same time, they increase the support's flexibility and reduce the deformation caused by compression. With the help of the connecting studs, it is easy for external fixing bolts to pass through the panel and connect with the connecting studs for combined fixation.

[0014] Furthermore, the width of the inner wall of the slot is adapted to the width of the outer wall of the card block, the card block and the panel are integrally formed, a through hole is provided on the panel corresponding to the round hole at the top of the connecting stud, and a hexagonal bolt hole is provided on the outer wall of the panel corresponding to the through hole.

[0015] In this utility model, the card block and the card slot are inserted and matched, and the external fixing bolt passes through the hexagonal bolt hole and is threadedly connected to the top round hole of the connecting stud, which increases the stability of the installation. At the same time, the top of the fixing bolt is flush with the panel surface, which increases the overall flatness of the panel and does not affect the fit of the object being supported.

[0016] Specifically, the anti-collision post on the support leg near the corner of the panel is integrally formed with the support leg, and a cross plate is installed in the pre-embedded groove in the middle of the support leg. The outer ends of the cross plate are welded and fixed to the inner wall of the corresponding pre-embedded groove.

[0017] In this invention, the installation of the anti-collision post reduces the impact damage caused by the impact force when the corner support leg collides with external objects, and the cross plate further increases the structural stability of the corner support leg.

[0018] Secondly, a baffle is provided in the middle of the pre-embedded groove, and a corresponding positioning device is provided in the pre-embedded groove.

[0019] In this invention, the pre-embedded groove helps to move the positioning device that needs to be installed on the panel into the pre-embedded groove, reducing the impact of losing the positioning device. In addition, with the cooperation of the baffle, the stability of the positioning device installation is increased. The positioning device is fixed to the baffle with screws.

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] 1. This utility model increases the stability of the installation between two panels by setting multiple support legs with arc-shaped pillars and connecting them together. The opposing edges of the panels are reinforced with multiple arc-shaped ribs to increase the structural stability at the panel edges and increase the resistance to compression. The support legs located at the corners of the panels are equipped with anti-collision posts to reduce the impact force during collisions. The support legs are equipped with connecting studs to facilitate the external fixing bolts to pass through the panels and connect to the round holes on the connecting studs, thereby increasing the stability of the installation.

[0022] 2. This utility model, by setting multiple locking blocks that engage with corresponding slots on the legs, facilitates quick and stable connection between the two panels and their corresponding legs, increasing ease of installation. Furthermore, the panels are equipped with anti-slip pads to increase friction with external objects, perforations, and hexagonal bolt holes on the outer wall of the panels to facilitate the installation of external fixing bolts without affecting the flatness of the panel surface. The installation of the cross plate increases the structural stability of the legs near the corners between the panels. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall assembly structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the panel and support legs of this utility model in a separated state;

[0025] Figure 3 This is a schematic diagram of the panel structure of this utility model;

[0026] Figure 4 This is a schematic diagram of the support leg structure of this utility model;

[0027] Figure 5 This is a schematic diagram of the support leg structure at the corner of this utility model.

[0028] The meanings of the labels in the diagram are as follows:

[0029] 1. Panel; 10. Reinforcing plate; 100. Curved rib plate; 11. Clip; 12. Perforation;

[0030] 2. Outrigger; 20. Curved support column; 21. Slot; 22. Connecting stud; 23. Embedded groove; 24. Anti-collision post; 25. Cross plate. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figures 1-5 This embodiment provides a technical solution:

[0033] A novel thermoplastic composite pallet includes two panels 1 and multiple legs 2 that interlock between the two panels 1. The panels 1 have staggered support plates in the middle, and the support plates and panels 1 are integrally formed. The outer wall of the panels 1 is also provided with several anti-slip pads, which are distributed in a matrix and are bonded to the panels 1.

[0034] In this invention, the support plate increases the overall structural toughness of the panel 1, and the multiple anti-slip pads increase the friction between the panel 1 and external objects, which helps to support the object for use.

[0035] Furthermore, on the opposite sides of the two panels 1, there are reinforcing plates 10 near the edges. Each reinforcing plate 10 has several arc-shaped ribs 100. One side of the reinforcing plate 10 is welded and fixed to the panel 1. The arc-shaped ribs 100 are evenly spaced and are arranged in a figure-eight shape between adjacent arc-shaped ribs 100. The arc-shaped ribs 100 are welded and fixed to the reinforcing plate 10.

[0036] In this utility model, the cooperation between the reinforcing plate 10 and the panel 1 increases the structural stability of the edge position of the panel 1, increases the resistance to compression at the edge of the panel 1, reduces the breakage at the edge of the panel 1 caused by compression, and affects the continuous use of supporting objects. In addition, the cooperation of multiple arc-shaped ribs 100 increases the structural stability of the reinforcing plate 10.

[0037] It should be noted that each of the two panels 1 has several locking blocks 11 on its opposing side. The support leg 2 is prismatic in shape. There are arc-shaped pillars 20 on the support leg 2 near the four corners. The two ends of the support leg 2 are provided with locking slots 21 corresponding to the locking blocks 11. There are symmetrical connecting studs 22 on both ends of the support leg 2. There are several diagonal ribs in the middle of the support leg 2. The diagonal ribs and the support leg 2 are integrally formed. The connecting studs 22 protrude from the support leg 2. The top of the connecting studs 22 is flush with the top of the arc-shaped pillars 20. The arc-shaped pillars 20 and the support leg 2 are integrally formed.

[0038] In this utility model, the support leg 2 is equipped with multiple diagonal ribs to increase the toughness of the support leg 2, thereby increasing the stability of the support. The diagonal ribs reduce the material occupied by the solid production of the support leg 2, making the overall weight lighter. At the same time, they increase the support flexibility and reduce the deformation caused by compression. With the cooperation of the connecting stud 22, it is easy for the external fixing bolts to pass through the panel 1 and connect with the connecting stud 22 by thread for combined fixing.

[0039] Specifically, the width of the inner wall of the slot 21 is adapted to the width of the outer wall of the block 11. The block 11 and the panel 1 are integrally formed. A through hole 12 is provided on the panel 1 at the position corresponding to the round hole at the top of the connecting stud 22. A hexagonal bolt hole is provided on the outer wall of the panel 1 at the position corresponding to the through hole 12.

[0040] In this utility model, the card block 11 is inserted into the card slot 21, and the external fixing bolt passes through the hexagonal bolt hole and is threaded from the through hole 12 to the top round hole of the connecting stud 22, which increases the stability of the installation. At the same time, the top of the fixing bolt is flush with the surface of the panel 1, which increases the overall flatness of the panel 1 and does not affect the fit of the object being supported.

[0041] Secondly, each of the support legs 2 has a pre-embedded groove 23 at the middle of its top end, and each of the support legs 2 located at the four corners of the panel 1 has a crash bar 24.

[0042] Furthermore, the anti-collision post 24 on the support leg 2 near the corner of the panel 1 is integrally formed with the support leg 2, and a cross plate 25 is installed in the pre-embedded groove 23 in the middle of the support leg 2. The outer ends of the cross plate 25 are welded and fixed to the inner wall of the corresponding pre-embedded groove 23.

[0043] In this utility model, the installation of the anti-collision post 24 reduces the impact of the impact force when the corner support leg 2 collides with external objects, and with the cooperation of the cross plate 25, the structural stability of the corner support leg 2 is further increased.

[0044] Secondly, a baffle is provided in the middle of the pre-embedded groove 23, and a corresponding positioning device is provided in the pre-embedded groove 23.

[0045] In this utility model, the pre-embedded groove 23 helps to move the positioning device that needs to be installed on the panel 1 into the pre-embedded groove 23, reducing the impact of the positioning device being lost. In addition, with the cooperation of the baffle, the stability of the positioning device installation is increased. The positioning device is fixed to the baffle with screws.

[0046] When using the novel thermoplastic material combination pallet of this embodiment, firstly, the reinforcing plate 10 with arc-shaped rib plate 100 is combined with the edge of the corresponding panel 1 with locking block 11. Then, the support legs 2 with diagonal ribs and connecting studs 22 are placed between the two panels 1 in sequence. The corresponding positioning device is installed on the support leg 2 in the middle position, and the positioning device is inserted into the pre-embedded groove 23 of one. The four support legs 2 with anti-collision posts 24 are installed in sequence at the four corners of the panel 1.

[0047] When quick assembly is required, the locking block 11 engages with the corresponding locking slot 21 on the support leg 2, and then the external fixing bolts are sequentially passed through the hexagonal bolt holes and through holes 12 on the panel 1 and threadedly connected to the round holes on the connecting studs 22, thereby achieving the combination and fixation between the two panels 1 and multiple support legs 2, increasing the stability of the installation. With the cooperation of the reinforcing plate 10 with the arc-shaped rib plate 100, the structural stability at the edge of the panel 1 is increased, and the resistance to crushing and fracture is increased. The overall assembly and installation is convenient, and if the panel 1 or support leg 2 is damaged, it is easy to replace it independently, reducing the material waste caused by overall replacement.

Claims

1. A new thermoplastic material combined pallet comprising two panels (1) and a plurality of legs (2) snap-fitted between the two panels (1), characterized in that: On the opposing sides of the two panels (1), there are reinforcing plates (10) near the edges. Each reinforcing plate (10) has several arc-shaped ribs (100). Each of the two panels (1) has several locking blocks (11). The support leg (2) is prismatic. Each support leg (2) has an arc-shaped support column (20) near the four corners. Each end of the support leg (2) has a slot (21) corresponding to the locking block (11). Each end of the support leg (2) has a symmetrical connecting stud (22). Each top end of the support leg (2) has a pre-embedded groove (23). Each support leg (2) located at the four corners of the panel (1) has a crash bar (24).

2. The novel thermoplastic combination pallet of claim 1, wherein: The reinforcing plate (10) is welded and fixed to the panel (1) on one side. The arc-shaped stiffeners (100) are distributed at equal intervals, and the two adjacent arc-shaped stiffeners (100) are arranged in a figure-eight shape. The arc-shaped stiffeners (100) are welded and fixed to the reinforcing plate (10).

3. The new thermoplastic material combined pallet as claimed in claim 1, wherein: The panel (1) has staggered support plates in the middle. The support plates and the panel (1) are integrally formed. The outer wall of the panel (1) is also provided with several anti-slip pads, which are distributed in a matrix and are bonded to the panel (1).

4. The novel thermoplastic combination pallet of claim 1, wherein: The leg (2) has several diagonal ribs in the middle, and the diagonal ribs and the leg (2) are integrally formed. The connecting stud (22) protrudes from the leg (2), and the top of the connecting stud (22) is flush with the top of the arc-shaped support (20). The arc-shaped support (20) and the leg (2) are integrally formed.

5. The novel thermoplastic combination pallet of claim 1, wherein: The width of the inner wall of the slot (21) is adapted to the width of the outer wall of the block (11). The block (11) and the panel (1) are integrally formed. A through hole (12) is provided on the panel (1) at the position corresponding to the round hole at the top of the connecting stud (22). A hexagonal bolt hole is provided on the outer wall of the panel (1) at the position corresponding to the through hole (12).

6. The novel thermoplastic combination pallet of claim 1, wherein: The anti-collision post (24) on the support leg (2) near the corner of the panel (1) is integrally formed with the support leg (2), and a cross plate (25) is installed in the pre-embedded groove (23) in the middle of the support leg (2). The outer ends of the cross plate (25) are welded and fixed to the inner wall of the corresponding pre-embedded groove (23).

7. The new thermoplastic material combined pallet as claimed in claim 1, wherein: A baffle is provided in the middle of the pre-embedded groove (23), and a corresponding positioning device is provided in the pre-embedded groove (23).

Citation Information

Patent Citations

  • Combined type blister tray

    CN221586147U