Side plate capable of synchronously operating with bottom belt

Abstract

The utility model discloses a side plate capable of synchronously operating with a bottom belt, which comprises a base and two L-shaped support plates arranged on the base, two conveying rollers are rotatably connected between the two L-shaped support plates, the two conveying rollers are in transmission connection through a bottom conveying belt, and a motor is fixedly mounted on one of the L-shaped support plates. Under the mutual action of the base, the L-shaped supporting plate, the bottom conveying belt, the motor, the side supporting mechanism, the gap filling mechanism and the belt supporting mechanism, on one hand, relative friction is eliminated through synchronous operation, tobacco shreds are prevented from being hooked and entangled, materials are effectively prevented from caking, the texture and integrity of the materials are kept, and accurate development of subsequent processing links is facilitated; the joint filling mechanism is tightly connected with the bottom belt and the side belt, material clamping and sinking gaps are avoided, smooth conveying is guaranteed, the belt supporting mechanism keeps the belt body stable and conforms to the soft characteristic of tobacco shreds, conveying loss is reduced, and the overall conveying efficiency and quality are improved.

Description

Technical Field

[0001] This utility model relates to the field of tobacco conveying technology, and in particular to a side plate that can run synchronously with the bottom belt. Background Technology

[0002] As an indispensable part of the tobacco processing production line, the precision of the tobacco conveyor belt's design and operation directly reflects the smoothness of the entire production process and the quality standards of the final tobacco products. This feed belt is not only a bridge for tobacco from the raw material area to the processing area, but also a key to ensuring production continuity, reducing material loss, and improving product consistency.

[0003] However, conveyor belts typically have side rails of a certain height on both sides. The main function of these side rails is to guide the tobacco along a predetermined path and prevent it from deviating or spilling during transport. But in actual operation, when the conveyor belt moves forward at a stable speed, the tobacco inevitably comes into contact with the side rails. This contact, especially at high speeds or with large quantities of material, becomes more frequent and intense due to friction. The tobacco sticks together due to mutual compression and friction, gradually forming clumps. Therefore, a new conveying solution is needed. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings in the above-mentioned background technology and to propose a side plate that can run synchronously with the bottom belt.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A side plate capable of operating synchronously with a bottom belt includes a base and two L-shaped support plates disposed on the base. Two conveyor rollers are rotatably connected between the two L-shaped support plates. The two conveyor rollers are connected by a bottom conveyor belt. A motor is fixedly mounted on one of the L-shaped support plates. The output shaft of the motor is fixedly connected to the end of one of the conveyor rollers. A side support mechanism is provided on the L-shaped support plate.

[0007] The side support mechanism includes a fixed plate fixed to an L-shaped support plate. Two rotating shafts are rotatably connected between the L-shaped support plate and the fixed plate. The two rotating shafts on the same side are connected by a side conveyor belt. A first bevel gear and two second bevel gears are fixedly sleeved on the rotating shafts and the conveyor rollers, respectively. Adjacent first bevel gears and second bevel gears are meshed and connected. The bottom conveyor belt and the side conveyor belt move in the same direction.

[0008] As a preferred technical solution, a gap-filling mechanism is provided between the bottom conveyor belt and the side conveyor belt; the gap-filling mechanism includes a folding plate fixedly installed on a fixed plate, a triangular plate fixedly installed on the folding plate, a fixing groove is provided on the outer side wall and bottom of the triangular plate, a connecting shaft is rotatably connected to the inner side wall of the fixing groove, a synchronous roller is fixedly sleeved on the connecting shaft, the synchronous roller located on the side contacts the side conveyor belt, and the synchronous roller located below contacts the bottom conveyor belt.

[0009] As a preferred technical solution, both the bottom conveyor belt and the side conveyor belt are provided with a belt support mechanism; the belt support mechanism includes multiple auxiliary shafts rotatably connected between the two L-shaped support plates and between the L-shaped support plates and the fixed plate, and a belt support cylinder is fixedly sleeved on the auxiliary shaft. The outer wall of the belt support cylinder located on the side contacts the inner wall of the side conveyor belt, and the outer wall of the belt support cylinder located below contacts the inner wall of the bottom conveyor belt.

[0010] As a preferred technical solution, a first pulley adapted to the bottom conveyor belt is sleeved on the outer wall of the conveyor roller, and a second pulley adapted to the side conveyor belt is sleeved on the outer wall of the rotating shaft.

[0011] As a preferred technical solution, the first bevel gear and the second bevel gear are the same size.

[0012] As a preferred technical solution, a horizontal plate is fixedly installed on one of the L-shaped support plates, and the bottom of the motor is fixed to the top of the horizontal plate.

[0013] As a preferred technical solution, the two L-shaped support plates are symmetrically arranged on the base.

[0014] As a preferred technical solution, the distance between two adjacent connecting shafts on the same side is the same.

[0015] As a preferred technical solution, the two folding plates and the two triangular plates are symmetrically arranged on the bottom conveyor belt.

[0016] As a preferred technical solution, the distance between two adjacent auxiliary axes on the same side is the same.

[0017] The beneficial effects of this utility model are as follows:

[0018] Through the interaction of the base, L-shaped support plate, bottom conveyor belt, motor, side support mechanism, gap filling mechanism, and belt support mechanism, firstly, synchronous operation eliminates relative friction, avoids tobacco shreds from hooking and tangling, effectively prevents material clumping, maintains material texture and integrity, and facilitates precise subsequent processing. Secondly, the gap filling mechanism tightly connects the bottom belt and side belt, preventing material from getting stuck in gaps and ensuring smooth conveying. Furthermore, the belt support mechanism maintains belt stability, conforms to the soft characteristics of tobacco shreds, reduces conveying loss, and improves overall conveying efficiency and quality. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of a side plate that can run synchronously with the bottom belt according to the present invention;

[0020] Figure 2 for Figure 1 Enlarged view of the structure at point A in the middle;

[0021] Figure 3 This is a top sectional view of a side plate conveyor belt that can run synchronously with the bottom belt, as proposed in this utility model.

[0022] Figure 4 This is a top view of a side plate insole conveyor belt that can run synchronously with the bottom belt, as proposed in this utility model.

[0023] Figure 5 This is a side view of a triangular plate in a side plate that can run synchronously with the bottom belt, as proposed in this utility model.

[0024] In the diagram: 1. Base; 2. L-shaped support plate; 3. Conveyor roller; 4. Bottom conveyor belt; 5. Motor; 6. Fixing plate; 7. Rotating shaft; 8. Side conveyor belt; 9. Folding plate; 10. Triangular plate; 11. Fixing groove; 12. Connecting shaft; 13. Synchronous roller; 14. Auxiliary shaft; 15. Support belt cylinder; 16. Horizontal plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Reference Figure 1-5 A side plate capable of operating synchronously with a bottom belt includes a base 1 and two L-shaped support plates 2 disposed on the base 1. The two L-shaped support plates 2 are symmetrically disposed on the base 1. Two conveyor rollers 3 are rotatably connected between the two L-shaped support plates 2. The two conveyor rollers 3 are connected by a bottom conveyor belt 4. A motor 5 is fixedly installed on one of the L-shaped support plates 2. The output shaft of the motor 5 is fixedly connected to the end of one of the conveyor rollers 3. A horizontal plate 16 is fixedly installed on one of the L-shaped support plates 2. The bottom of the motor 5 is fixed to the top of the horizontal plate 16.

[0027] To further explain, the bottom conveyor belt 4 can transport materials, and the motor 5 is a common technology in the prior art, so it will not be elaborated on here.

[0028] like Figure 1 , Figure 3 and Figure 4As shown, a side support mechanism is provided on the L-shaped support plate 2; the side support mechanism includes a fixed plate 6 fixed on the L-shaped support plate 2, and two rotating shafts 7 are rotatably connected between the L-shaped support plate 2 and the fixed plate 6. The two rotating shafts 7 on the same side are connected by a side conveyor belt 8. A first bevel gear and two second bevel gears are fixedly sleeved on the rotating shafts 7 and the conveyor rollers 3 respectively. Adjacent first bevel gears and second bevel gears are meshed and connected. The bottom conveyor belt 4 and the side conveyor belt 8 move in the same direction.

[0029] To further explain, by setting a side support mechanism on the L-shaped support plate and using the meshing connection of the first bevel gear and the second bevel gear, the rotating shaft 7 drives the side conveyor belt 8 to move in the same direction as the bottom conveyor belt 4 driven by the conveyor roller 3. This ensures that the material conveying of the entire conveying system at different positions (bottom and side) can be carried out synchronously, which is conducive to the smooth and orderly conveying of items and avoids the situation of items getting stuck or shifting due to asynchrony.

[0030] like Figure 1 As shown, a first pulley adapted to the bottom conveyor belt 4 is fitted on the outer wall of the conveyor roller 3, and a second pulley adapted to the side conveyor belt 8 is fitted on the outer wall of the rotating shaft 7.

[0031] This further explains that it helps to better drive the conveyor belt, ensure the effectiveness of power transmission, and enable the conveyor belt to rotate stably according to design requirements, thus achieving the normal transport of goods.

[0032] like Figure 1 As shown, the first bevel gear and the second bevel gear are the same size.

[0033] To further explain, this configuration ensures that the side conveyor belt 8 and the bottom conveyor belt 4 achieve a relatively stable and appropriate transmission ratio during power transmission, resulting in better synchronous operation and further improving the reliability of the entire conveying system.

[0034] like Figure 1 and Figure 2 As shown, a gap-filling mechanism is provided between the bottom conveyor belt 4 and the side conveyor belt 8. The gap-filling mechanism includes a folding plate 9 fixedly installed on a fixed plate 6, and a triangular plate 10 fixedly installed on the folding plate 9. The two folding plates 9 and the two triangular plates 10 are symmetrically arranged on the bottom conveyor belt 4. A fixing groove 11 is provided on the outer wall and bottom of the triangular plate 10. A connecting shaft 12 is rotatably connected to the inner wall of the fixing groove 11. The distance between two adjacent connecting shafts 12 on the same side is the same. A synchronous roller 13 is fixedly sleeved on the connecting shaft 12. The synchronous roller 13 located on the side contacts the side conveyor belt 8, and the synchronous roller 13 located below contacts the bottom conveyor belt 4.

[0035] To further explain, the folding plate 9, the triangular plate 10, and the synchronous roller 13 rotatably connected to them in the gap-filling mechanism allow the synchronous roller 13 located on the side to contact the side conveyor belt 8, and the synchronous roller 13 located below to contact the bottom conveyor belt 4. This effectively fills any gaps that may occur between the bottom conveyor belt 4 and the side conveyor belt 8, making the connection between the conveyor belts tighter and preventing items from getting stuck in the gaps or causing transmission interruptions when passing through the connection points of the conveyor belts, thus ensuring the continuity of the item transmission process.

[0036] like Figure 3 , Figure 4 and Figure 5 As shown, both the bottom conveyor belt 4 and the side conveyor belt 8 are equipped with belt support mechanisms. The belt support mechanism includes multiple auxiliary shafts 14 rotatably connected between the two L-shaped support plates 2 and between the L-shaped support plates 2 and the fixed plate 6. Belt support cylinders 15 are fixedly sleeved on the auxiliary shafts 14. The outer wall of the belt support cylinder 15 located on the side contacts the inner wall of the side conveyor belt 8, and the outer wall of the belt support cylinder 15 located at the bottom contacts the inner wall of the bottom conveyor belt 4.

[0037] To further explain, the auxiliary shafts 14 rotatably connected to corresponding positions in the support belt mechanism, and the support belt cylinders 15 fixedly sleeved on them, respectively contact the inner walls of the side conveyor belt 8 and the bottom conveyor belt 4, playing a supporting role for the conveyor belt. This allows the conveyor belt to maintain a suitable shape and a certain tension, preventing the conveyor belt from becoming loose or deformed during long-term operation or when conveying heavy items, thereby extending the service life of the conveyor belt and ensuring the stability of item conveying.

[0038] like Figure 4 As shown, the distance between two adjacent auxiliary axes 14 on the same side is the same.

[0039] To elaborate further, this design allows the filling mechanism and the support mechanism to exert a more even force on the conveyor belt, avoiding uneven local stress and facilitating the smooth and continuous completion of the item conveying task.

[0040] The functional principle of this utility model can be explained through the following operation methods:

[0041] When the power supply to motor 5 is turned on and the start switch of motor 5 is pressed, motor 5 will start running. The output shaft of motor 5 drives the conveyor roller 3. Under the action of friction, the other conveyor roller 3 rotates synchronously, realizing the cyclic operation of the bottom conveyor belt 4.

[0042] At the same time, as the second bevel gear on the conveyor roller 3 rotates, and because the first bevel gear meshes with the second bevel gear and the first bevel gear is fixedly sleeved on the rotating shaft 7, the power is transmitted to the rotating shaft 7, which drives the side conveyor belt 8 to start running in the same direction as the bottom conveyor belt 4.

[0043] The tobacco is continuously fed onto the bottom conveyor belt 4. A large amount of tobacco will fall onto the bottom conveyor belt 4, and at the same time, the tobacco will come into contact with the side conveyor belt 8. The bottom conveyor belt 4 and the side conveyor belt 8 move in the same direction and cooperate with each other, so that when the device conveys the tobacco, the tobacco will not rub against the side conveyor belt 8 and stick together, and will not clump together, making it smoother.

[0044] As the bottom conveyor belt 4 and the side conveyor belt 8 continuously convey tobacco shreds, the tobacco shreds can be unloaded from the ends of the bottom conveyor belt 4 and the side conveyor belt 8 until the conveying of tobacco shreds stops. After the tobacco shreds on the bottom conveyor belt 4 have been conveyed, the motor 5 can be turned off.

[0045] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A side plate capable of synchronous operation with a bottom conveyor belt, comprising a base (1) and two L-shaped support plates (2) disposed on the base (1), wherein two conveyor rollers (3) are rotatably connected between the two L-shaped support plates (2), and the two conveyor rollers (3) are connected by a bottom conveyor belt (4), wherein a motor (5) is fixedly mounted on one of the L-shaped support plates (2), and the output shaft of the motor (5) is fixedly connected to the end of one of the conveyor rollers (3), characterized in that, The L-shaped support plate (2) is provided with a side support mechanism; The side support mechanism includes a fixed plate (6) fixed on an L-shaped support plate (2). Two rotating shafts (7) are rotatably connected between the L-shaped support plate (2) and the fixed plate (6). The two rotating shafts (7) on the same side are connected by a side conveyor belt (8). A first bevel gear and two second bevel gears are fixedly sleeved on the rotating shaft (7) and the conveyor roller (3), respectively. Adjacent first bevel gears and second bevel gears mesh with each other. The bottom conveyor belt (4) and the side conveyor belt (8) move in the same direction. A filling mechanism is provided between the bottom conveyor belt (4) and the side conveyor belt (8); the filling mechanism includes a folding plate (9) fixedly installed on a fixed plate (6), a triangular plate (10) is fixedly installed on the folding plate (9), a fixing groove (11) is provided on the outer side wall and the bottom of the triangular plate (10), a connecting shaft (12) is rotatably connected to the inner side wall of the fixing groove (11), a synchronous roller (13) is fixedly sleeved on the connecting shaft (12), the synchronous roller (13) located on the side contacts the side conveyor belt (8), and the synchronous roller (13) located below contacts the bottom conveyor belt (4).

2. A side plate capable of synchronous operation with the bottom belt according to claim 1, characterized in that, Both the bottom conveyor belt (4) and the side conveyor belt (8) are equipped with a belt support mechanism. The belt support mechanism includes multiple auxiliary shafts (14) rotatably connected between the two L-shaped support plates (2) and between the L-shaped support plates (2) and the fixed plate (6). A belt support cylinder (15) is fixedly sleeved on the auxiliary shaft (14). The outer wall of the belt support cylinder (15) located on the side contacts the inner wall of the side conveyor belt (8), and the outer wall of the belt support cylinder (15) located below contacts the inner wall of the bottom conveyor belt (4).

3. A side plate capable of synchronous operation with the bottom belt according to claim 1, characterized in that, The outer wall of the conveyor roller (3) is fitted with a first pulley that is compatible with the bottom conveyor belt (4), and the outer wall of the rotating shaft (7) is fitted with a second pulley that is compatible with the side conveyor belt (8).

4. The side plate capable of operating in synchronization with a baseband according to claim 1, wherein, The first bevel gear and the second bevel gear are the same size.

5. The side plate capable of operating in synchronization with a baseband according to claim 1, wherein, A horizontal plate (16) is fixedly installed on one of the L-shaped support plates (2), and the bottom of the motor (5) is fixed on the top of the horizontal plate (16).

6. A side plate capable of operating in synchronization with a baseband according to claim 1, wherein, The two L-shaped support plates (2) are symmetrically arranged on the base (1).

7. A side plate capable of operating in synchronization with a baseband according to claim 1, wherein, The distance between two adjacent connecting shafts (12) on the same side is the same.

8. A side plate capable of operating in synchronization with a baseband according to claim 1, wherein, The two folding plates (9) and the two triangular plates (10) are symmetrically arranged on the bottom conveyor belt (4).

9. A side plate capable of synchronous operation with the bottom belt according to claim 2, characterized in that, The distance between two adjacent auxiliary axes (14) on the same side is the same.

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