Solder piece feeding and waste recycling integrated structure
By designing an integrated structure for solder sheet feeding and waste recycling, and utilizing a servo motor-driven transmission mechanism to achieve synchronization of feeding and waste recycling, the problem of the inability to integrate feeding and waste recycling in existing technologies is solved, thereby improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI SHENGWEI ALLOY MATERIALS CO LTD
- Filing Date
- 2025-04-24
- Publication Date
- 2026-04-21
AI Technical Summary
In the existing technology, solder sheet feeding and waste recycling cannot be carried out simultaneously using a single driving force, resulting in low motor utilization and failure to achieve integration of feeding and waste recycling.
An integrated structure for solder sheet feeding and waste recycling was designed. By setting up a first conveying mechanism, a transmission mechanism and a second conveying mechanism, a servo motor is used to realize the synchronous operation of feeding and waste recycling. The first conveying mechanism is used for feeding, the second conveying mechanism is used for waste recycling, and the transmission mechanism is used to drive both synchronously.
It achieves automated integration of feeding and waste recycling, improves the utilization rate of servo motors, and increases production efficiency.
Smart Images

Figure CN224147068U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stamping technology, and in particular to an integrated structure for feeding solder sheets and recycling waste. Background Technology
[0002] Solder sheets (preformed solder sheets) are thin sheets of metal or alloy pre-processed into specific shapes, typically as thin as 0.05 mm. Their core function is to wet the surface of the materials to be soldered by heating and melting them, forming a strong electrical and mechanical connection. A stamping device is an essential production machine in the production of solder sheets, and waste is generated during the stamping process.
[0003] According to the patent document with publication number CN215998297U, a motor-driven conveyor belt is installed below the frame. During stamping, waste material falls onto the conveyor belt through the discharge port and guide recovery pipe, and is then transported to the waste recycling bin. However, when using a motor and conveyor belt for waste recycling, the utilization rate of the motor is low, and the feeding and waste recycling processes are not integrated. It is not possible to simultaneously perform feeding and waste recycling using a single driving force. Utility Model Content
[0004] To overcome the shortcomings of the existing technology, this utility model provides an integrated structure for solder sheet feeding and waste recycling. Existing devices cannot simultaneously perform feeding and waste recycling using a single driving force.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an integrated structure for solder sheet feeding and waste recycling, including a base, a waste recycling trough extending vertically through one side of the base, an mounting frame fixedly installed on the top outer wall of the side of the base away from the waste recycling trough, a first conveying mechanism installed inside the mounting frame for automatic feeding, a second conveying mechanism spaced below the waste recycling trough for automatic waste recycling, and a transmission mechanism connecting the first and second conveying mechanisms for synchronous operation, so that the second conveying mechanism performs waste recycling while the first conveying mechanism feeds.
[0006] Preferably, the first conveying mechanism includes a first transmission roller and a second transmission roller that are parallel and rotatably mounted on the mounting frame. A first conveyor belt is sleeved between the first transmission roller and the second transmission roller. The height of the first conveyor belt is flush with the top surface of the mounting frame. A servo motor is fixedly mounted on one outer wall of the mounting frame. The output shaft of the servo motor is fixedly connected to one end of the first transmission roller.
[0007] Preferably, the second conveying mechanism includes a second conveyor belt spaced apart below the waste recycling tank, and a third drive roller and a fourth drive roller are installed parallel to each other at both ends of the second conveyor belt, with the second conveyor belt drive sleeved outside the third drive roller and the fourth drive roller.
[0008] Preferably, the transmission mechanism includes a first pulley sleeved on one end of the first conveyor belt, a second pulley sleeved on the end of the third transmission roller on the same side as the first conveyor belt, the first pulley and the second pulley being located in the same plane, and a transmission belt being sleeved on the outside of the first pulley and the second pulley, and an installation groove for the transmission belt to pass through being opened at the corresponding position of the base.
[0009] Preferably, the base has four support legs that are symmetrically and vertically fixed at the four corners of its bottom end. Support plates parallel to the base are fixedly installed on the support legs. Four mounting plates are vertically fixed on the support plates corresponding to the second conveying mechanism. The third and fourth transmission rollers are rotatably installed between every two mounting plates.
[0010] Preferably, a waste recycling frame is installed vertically through one end of the support plate near the fourth drive roller, and a recycling box is movably pulled out from the waste recycling frame. The recycling box is located below the end of the second conveyor belt near the fourth drive roller.
[0011] Preferably, a fixing frame is fixedly installed on the base, a cylinder is installed on the top of the fixing frame, a stamping head is installed on the output end of the cylinder, and a stamping die fixed to the base is provided below the stamping head.
[0012] Preferably, the top surface of the stamping die is flush with the top surface of the mounting bracket.
[0013] Compared with the prior art, the beneficial effects that this utility model can achieve are:
[0014] This device, through the setting of a first conveying mechanism, a transmission mechanism, and a second conveying mechanism, requires only one servo motor to enable the first and second conveying mechanisms to operate synchronously, automatically feeding materials and simultaneously recycling waste materials. This improves the utilization rate of a single servo motor and realizes integrated automated feeding and waste material recycling. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the front sectional view of the present invention;
[0016] Figure 2 This is a schematic diagram of the structure of the first and second conveying mechanisms of this utility model;
[0017] Figure 3This is a top view of the structure of this utility model;
[0018] Figure 4 This is a top view of the second conveying mechanism of this utility model.
[0019] The components include: 1. Base; 101. Waste recycling trough; 2. Fixing frame; 3. Cylinder; 4. Stamping die; 5. Mounting frame; 6. First conveying mechanism; 601. First transmission roller; 602. First conveyor belt; 603. Second transmission roller; 604. Servo motor; 7. Transmission mechanism; 701. First pulley; 702. Transmission belt; 703. Second pulley; 8. Second conveying mechanism; 801. Third transmission roller; 802. Second conveyor belt; 803. Fourth transmission roller; 9. Mounting plate; 10. Support plate; 11. Waste recycling frame; 12. Recycling box; 13. Support leg; 14. Mounting groove. Detailed Implementation
[0020] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described herein without creative effort are all within the protection scope of this utility model. Unless otherwise specified, the experimental methods in the following embodiments are conventional methods, and the materials and reagents used in the following embodiments are commercially available unless otherwise specified.
[0021] Example 1
[0022] like Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, this utility model provides an integrated structure for solder sheet feeding and waste recycling, including a base 1. A waste recycling trough 101 is provided vertically through one side of the base 1. An mounting frame 5 is fixedly installed on the outer wall of the top of the side of the base 1 away from the waste recycling trough 101. A first conveying mechanism 6 is installed inside the mounting frame 5. The first conveying mechanism 6 is used for automatic feeding. A second conveying mechanism 8 is arranged at intervals below the waste recycling trough 101. The second conveying mechanism 8 is used for automatic waste recycling. A transmission mechanism 7 is connected between the first conveying mechanism 6 and the second conveying mechanism 8. The transmission mechanism 7 is used to drive the first conveying mechanism 6 and the second conveying mechanism 8 to operate synchronously, so that the first conveying mechanism 6 feeds while the second conveying mechanism 8 recycles waste.
[0023] In this embodiment, the first conveying mechanism 6 is activated, and the raw material to be stamped is placed on the first conveying mechanism 6. The first conveying mechanism 6 automatically feeds the material. At the same time, the first conveying mechanism 6 drives the second conveying mechanism 8 to operate synchronously through the transmission mechanism 7. The waste generated during stamping enters the second conveying mechanism 8 through the waste recycling tank 101 and is automatically recycled.
[0024] This embodiment can realize the integrated automated recycling of material feeding and waste. Through the set first conveying mechanism 6, transmission mechanism 7 and second conveying mechanism 8, under the action of transmission mechanism 7, only one driving force is needed to make the first conveying mechanism 6 and the second conveying mechanism 8 operate synchronously, automatically feeding material and recycling waste at the same time, thus improving the utilization rate of one driving force.
[0025] Example 2
[0026] This embodiment is a further optimization based on Embodiment 1. The parts that are the same as those described above will not be repeated here. Figure 2 As shown, to further better realize this utility model, the following configuration is specifically adopted: In this embodiment, the first conveying mechanism 6 includes a first transmission roller 601 and a second transmission roller 603 that are parallel and rotatably mounted on the mounting frame 5. A first conveyor belt 602 is sleeved between the first transmission roller 601 and the second transmission roller 603. The height of the first conveyor belt 602 is flush with the top surface of the mounting frame 5. A servo motor 604 is fixedly mounted on one outer wall of the mounting frame 5. The output shaft of the servo motor 604 is fixedly connected to one end of the first transmission roller 601.
[0027] The second conveying mechanism 8 includes a second conveyor belt 802 spaced below the waste recycling tank 101. A third drive roller 801 and a fourth drive roller 803 are installed parallel to each other at both ends of the second conveyor belt 802. The second conveyor belt 802 is driven and sleeved outside the third drive roller 801 and the fourth drive roller 803.
[0028] The transmission mechanism 7 includes a first pulley 701 sleeved on one end of the first conveyor belt 602, and a second pulley 703 sleeved on the end of the third transmission roller 801 on the same side as the first conveyor belt 602. The first pulley 701 and the second pulley 703 are located in the same plane, and a transmission belt 702 is sleeved on the outside of the first pulley 701 and the second pulley 703. The base 1 has an installation groove 14 for the transmission belt 702 to pass through at the corresponding position.
[0029] Support legs 13 are symmetrically and vertically fixed at the four corners of the bottom of the base 1. Support plates 10 parallel to the base 1 are fixedly installed on the support legs 13. Four mounting plates 9 are vertically fixed on the support plates 10 corresponding to the second conveying mechanism 8. The third transmission roller 801 and the fourth transmission roller 803 are rotatably installed between every two mounting plates 9.
[0030] A waste recycling frame 11 is installed vertically through one end of the support plate 10 near the fourth drive roller 803. The waste recycling frame 11 has a recyclable box 12 that can be pulled out. The recycling box 12 is located below the second conveyor belt 802 near the fourth drive roller 803.
[0031] In this embodiment, the servo motor 604 is started, driving the first transmission roller 601 to rotate. The first transmission roller 601 drives the first conveyor belt 602 to transport materials. The first conveyor belt 602 drives the second transmission roller 603 to rotate. Raw materials placed on the first conveyor belt 602 can be automatically fed. The height of the first conveyor belt 602 is flush with the top surface of the mounting frame 5, facilitating material transport. The second transmission roller 603 drives the first pulley 701 mounted on it to rotate. The first pulley 701 drives the second pulley 703 to rotate via the transmission belt 702. The second pulley 703 drives the third transmission roller 801 to rotate. The third transmission roller 801 drives the second transmission roller 603 to rotate. The conveyor belt 802 drives the fourth transmission roller 803 to rotate. The waste generated by stamping falls onto the second conveyor belt 802 through the waste recycling trough 101. The second conveyor belt 802 conveys the waste. When the waste is moved to its edge by the second conveyor belt 802, the waste falls into the recycling box 12. Since the recycling box 12 is movable and pulled out inside the waste recycling frame 11, the recycling box 12 can be pulled out to take out the waste. If a small amount of waste is still left on the base 1, it can be processed by an air gun (not shown in the figure) so that the waste enters the second conveyor belt 802 through the waste recycling trough 101. This is a common device and will not be described in detail here.
[0032] Example 3
[0033] This embodiment is a further optimization based on Embodiment 1. The parts that are the same as those described above will not be repeated here. Figure 1 , Figure 3 As shown, in order to better realize this utility model, the following arrangement is adopted: In this embodiment, a fixing frame 2 is fixedly installed on the base 1, a cylinder 3 is installed on the top of the fixing frame 2, and a stamping head (not shown in the figure) is installed on the output end of the cylinder 3. This is a common device and will not be described in detail here. A stamping die 4 fixed on the base 1 is provided below the stamping head.
[0034] The top surface of the stamping die 4 is flush with the top surface of the mounting bracket 5.
[0035] In this embodiment, the top surface of the stamping die 4 is flush with the top surface of the mounting frame 5, so that after the raw material passes through the first conveyor belt 602, it can be smoothly transported from the first conveyor belt 602 to the stamping die 4. The cylinder 3 is started, and the cylinder 3 drives the stamping head to move down to stamp the raw material.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A solder sheet feeding and waste recycling integrated structure, comprising a base (1), a waste recycling groove (101) is provided on one side of the base (1) and extends from top to bottom, characterized in that: The base (1) is provided with Mounting bracket (5), which is fixedly mounted on the top outer wall of the base (1) away from the waste recycling tank (101); The first conveying mechanism (6) is installed in the mounting frame (5) and is used for automatic feeding. The second conveying mechanism (8) is arranged at intervals below the waste recycling tank (101) and is used for automatic waste recycling; The transmission mechanism (7) is connected between the first conveying mechanism (6) and the second conveying mechanism (8). It is used to drive the first conveying mechanism (6) and the second conveying mechanism (8) to operate synchronously, so that the second conveying mechanism (8) can recycle waste while the first conveying mechanism (6) is feeding materials.
2. The integrated structure for solder sheet feeding and waste recycling according to claim 1, characterized in that: The first conveying mechanism (6) includes a first transmission roller (601) and a second transmission roller (603) that are parallel and rotatably mounted on the mounting frame (5). A first conveyor belt (602) is sleeved between the first transmission roller (601) and the second transmission roller (603). The height of the first conveyor belt (602) is flush with the top surface of the mounting frame (5). A servo motor (604) is fixedly mounted on one side of the outer wall of the mounting frame (5). The output shaft of the servo motor (604) is fixedly connected to one end of the first transmission roller (601).
3. The integrated structure for solder sheet feeding and waste recycling according to claim 2, characterized in that: The second conveying mechanism (8) includes a second conveyor belt (802) spaced below the waste recycling tank (101). A third drive roller (801) and a fourth drive roller (803) are installed parallel to each other at both ends of the second conveyor belt (802). The second conveyor belt (802) is driven and sleeved outside the third drive roller (801) and the fourth drive roller (803).
4. The integrated structure for solder sheet feeding and waste recycling according to claim 3, characterized in that: The transmission mechanism (7) includes a first pulley (701) sleeved on one end of the first conveyor belt (602), and a second pulley (703) sleeved on the end of the third transmission roller (801) on the same side as the first conveyor belt (602). The first pulley (701) and the second pulley (703) are located in the same plane, and a transmission belt (702) is sleeved on the outside of the first pulley (701) and the second pulley (703). The base (1) has a mounting groove (14) corresponding to the transmission belt (702) for it to pass through.
5. The integrated structure for solder sheet feeding and waste recycling according to claim 3, characterized in that: The base (1) has four support legs (13) fixed vertically at the four corners of its bottom end. The support legs (13) are fixedly mounted with support plates (10) parallel to the base (1). The support plates (10) are fixed vertically with four mounting plates (9) corresponding to the second conveying mechanism (8). The third transmission roller (801) and the fourth transmission roller (803) are rotatably mounted between each pair of mounting plates (9).
6. The integrated structure for solder sheet feeding and waste recycling according to claim 5, characterized in that: The support plate (10) has a waste recycling frame (11) installed vertically through one end near the fourth transmission roller (803). The waste recycling frame (11) has a recycling box (12) that can be pulled out. The recycling box (12) is located below the second conveyor belt (802) near the fourth transmission roller (803).
7. The integrated structure for solder sheet feeding and waste recycling according to claim 1, characterized in that: A fixing frame (2) is fixedly installed on the base (1). A cylinder (3) is installed on the top of the fixing frame (2). A stamping head is installed on the output end of the cylinder (3). A stamping die (4) fixed on the base (1) is provided below the stamping head.
8. The integrated structure for solder sheet feeding and waste recycling according to claim 7, characterized in that: The top surface height of the stamping die (4) is flush with the top surface height of the mounting bracket (5).
Citation Information
Patent Citations
Punching equipment with multiple stations
CN215998297U