Automatic line waste feeding and transferring equipment

Abstract

The utility model discloses automatic line waste feeding and transferring equipment, and relates to the technical field of waste feeding and transferring equipment, the equipment comprises a support arranged on the ground, the top end of the support is fixedly connected with a guardrail, the outer wall of the support is fixedly connected with a mounting frame, and the outer wall, close to the mounting frame, of the support is fixedly connected with a climbing frame. According to the punching machine, through cooperation of the transferring mechanism and the discharging mechanism, the effects of accelerating waste cleaning and improving production efficiency are achieved, waste generated in the punching process is transferred through the transferring mechanism and conveyed into the discharging mechanism, and when the waste in the waste hopper reaches a certain amount, an alarm gives an alarm, so that the production efficiency is improved. At the moment, the waste in the waste hopper can be loaded and transported into a truck, and the production line can still work in the loading and transporting process and does not need to be suspended, so that the problem that the production line needs to be suspended when the waste is cleaned is solved, and meanwhile the problem that the waste is cleaned slowly is solved.

Description

Technical Field

[0001] This utility model relates to the technical field of waste material feeding and transfer equipment, specifically an automatic waste material feeding and transfer line. Background Technology

[0002] In the automobile production process, the scrap material cut from stamped products is very large. Each line generates tens of tons of scrap material per day on average. When the scrap material accumulates to a certain extent, it needs to be cleaned up. The traditional method is to transport the scrap material to the scrap bin at the end of the conveyor belt. When the bin is almost full, the production line needs to be stopped. Then, a forklift is used to move the scrap bin to the scrap workshop. The production line can only be restarted after another empty bin is placed under the conveyor belt. However, the cleaning process requires stopping the production line, which reduces the processing efficiency of the production line. Moreover, the efficiency of scrap material transfer is also low.

[0003] Based on this, an automatic waste material feeding and transfer device is provided, which can eliminate the drawbacks of existing devices. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic waste material feeding and transfer device to solve the problems in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automated waste material feeding and transfer device includes a support frame installed on the ground. A guardrail is fixedly connected to the top of the support frame. An installation frame is fixedly connected to the outer wall of the support frame. A climbing frame is fixedly connected to the outer wall of the support frame near the installation frame. An alarm is fixedly connected to the top of the guardrail away from the installation frame. A controller is fixedly connected to the outer wall of the installation frame. A transfer mechanism for conveying waste material is provided on the inner wall of the installation frame. A feeding mechanism is provided in the inner cavity of the guardrail.

[0007] Based on the above technical solutions, this utility model also provides the following optional technical solutions:

[0008] Preferably, the transfer mechanism includes a support frame, a conveyor belt is fixedly connected to the top of the support frame, the outer wall of the conveyor belt is fixedly connected to the outer wall of the mounting frame, and a drive motor for driving the conveyor belt is provided near the outer wall of the mounting frame.

[0009] Preferably, the feeding mechanism includes a waste hopper, which is fixed to the inner wall of the guardrail. A mounting base is symmetrically provided on the outer wall of the waste hopper on the side away from the guardrail. A fixing rod is fixedly connected to the outer wall of the waste hopper near the guardrail. The outer wall of the fixing rod is fixedly connected to the outer wall of the bracket. A cylinder is rotatably connected to the inner wall of the mounting base. A connecting block is rotatably connected to the piston rod of the cylinder. A movable door is fixedly connected to the outer wall of the connecting block. The outer wall of the movable door is rotatably connected to the outer wall of the waste hopper.

[0010] Preferably, the conveyor belt is connected to the waste outlet on the right side along the waste conveying direction, and the conveyor belt is located above the waste hopper on the left side along the waste conveying direction.

[0011] Preferably, a pit is provided in the ground directly below the waste hopper for freight trucks to pass through.

[0012] Preferably, a fixed pipe is fixedly connected to the inner cavity of the waste hopper, a first sensor is fixedly connected to the inner cavity of the fixed pipe, and a second sensor is fixedly connected to the inner cavity of the fixed pipe near the first sensor.

[0013] Preferably, the first sensor is located at 4 / 5 of the inner cavity of the waste hopper, and the second sensor is located at 5 / 5 of the inner cavity of the waste hopper.

[0014] Preferably, the alarm is electrically connected to the first sensor and the second sensor.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] This invention achieves the effect of accelerating waste removal and increasing production efficiency through the cooperation of a transfer mechanism and a feeding mechanism. The transfer mechanism transfers the waste generated during the stamping process and transports it to the feeding mechanism. When the waste in the waste hopper reaches a certain amount, an alarm sounds. At this time, the waste in the waste hopper can be loaded into a truck. The production line can continue to work during the loading process without interruption, thus solving the problem of having to stop the production line when cleaning waste and also solving the problem of slow waste removal. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0018] Figure 2 This is a cross-sectional structural diagram of the present invention.

[0019] Figure 3 This is a schematic diagram of the material feeding mechanism of this utility model.

[0020] Figure reference numerals: 1. Bracket; 11. Guardrail; 12. Mounting frame; 13. Climbing frame; 14. Alarm; 15. Controller; 2. Transfer mechanism; 21. Support frame; 22. Conveyor belt; 23. Drive motor; 3. Unloading mechanism; 31. Waste hopper; 32. Fixing rod; 33. Mounting base; 34. Cylinder; 35. Connecting block; 36. Movable door; 37. Fixing pipe; 38. First sensor; 39. Second sensor. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0022] In one embodiment, such as Figures 1-3 As shown, an automatic waste material loading and transfer device includes a support 1 set on the ground, a guardrail 11 fixedly connected to the top of the support 1, an installation frame 12 fixedly connected to the outer wall of the support 1, a climbing frame 13 fixedly connected to the outer wall of the support 1 near the installation frame 12, an alarm 14 fixedly connected to the top of the guardrail 11 away from the installation frame 12, a controller 15 fixedly connected to the outer wall of the installation frame 12, a transfer mechanism 2 for conveying waste material provided on the inner wall of the installation frame 12, and a feeding mechanism 3 provided in the inner cavity of the guardrail 11.

[0023] In this embodiment, the waste is transported by the transfer mechanism 2 and enters the unloading mechanism 3, which facilitates the subsequent loading of the waste into the truck bed. When the waste enters the unloading mechanism 3, the alarm 14 can sound an alarm when the waste accumulates to a certain extent, so that the sufficient amount of waste accumulated in the unloading mechanism 3 can be processed in a timely manner.

[0024] In an optional embodiment, such as Figure 2 As shown, the transfer mechanism 2 includes a support frame 21, with a conveyor belt 22 fixedly connected to the top of the support frame 21. The outer wall of the conveyor belt 22 is fixedly connected to the outer wall of the mounting frame 12. A drive motor 23 for driving the conveyor belt 22 is provided near the outer wall of the mounting frame 12. The drive motor 23 drives the conveyor belt 22 to run, and then the conveyor belt 22 transports the waste material into the waste hopper 31.

[0025] In an optional embodiment, such as Figure 2 and Figure 3As shown, the unloading mechanism 3 includes a waste hopper 31, which is fixed to the inner wall of the guardrail 11. A mounting base 33 is symmetrically provided on the outer wall of the waste hopper 31 away from the guardrail. A fixing rod 32 is fixedly connected to the outer wall of the waste hopper 31 near the guardrail 11. The outer wall of the fixing rod 32 is fixedly connected to the outer wall of the bracket 1. A cylinder 34 is rotatably connected to the inner wall of the mounting base 33. A connecting block 35 is rotatably connected to the piston rod of the cylinder 34. A movable door 36 is fixedly connected to the outer wall of the connecting block 35. The outer wall of the movable door 36 is connected to the outer wall of the waste hopper 31. The rotating connection, controlled by the controller 15, controls the cylinder 34 to retract, causing the cylinder 34 to move the connecting block 35 synchronously, thereby causing the movable door 36 to rotate, so that the movable door 36 no longer blocks the discharge port of the waste hopper 31. At this time, the waste in the waste hopper 31 falls into the truck bed in the pit. When the waste fills the truck bed, the controller 15 controls the cylinder 34 to close the movable door 36, blocking the discharge port of the waste hopper 31, so that the waste continues to accumulate in the waste hopper 31.

[0026] In an optional embodiment, such as Figure 2 and Figure 3 As shown, the conveyor belt 22 is connected to the waste outlet on the right side along the waste conveying direction, and the conveyor belt 22 is located above the waste hopper 31 on the left side along the waste conveying direction, so that the waste conveyed by the conveyor belt 22 can fall accurately into the waste hopper 31.

[0027] In an optional embodiment, such as Figure 2 and Figure 3 As shown, a pit is provided in the ground directly below the waste hopper 31 for freight trucks to pass through, so as to facilitate the loading of waste from the waste hopper 31 into the truck bed.

[0028] In an optional embodiment, such as Figure 2 and Figure 3 As shown, a fixed tube 37 is fixedly connected to the inner cavity of the waste hopper 31, a first sensor 38 is fixedly connected to the inner cavity of the fixed tube 37, and a second sensor 39 is fixedly connected to the inner cavity of the fixed tube 37 near the first sensor 38. Through the first sensor 38 and the second sensor 39, when the waste in the waste hopper 31 reaches a certain amount, it can be triggered, and the alarm 14 will sound an alarm.

[0029] In an optional embodiment, such as Figure 2 and Figure 3As shown, the first sensor 38 is located at 4 / 5 of the inner cavity of the waste hopper 31, and the second sensor 39 is located at 5 / 5 of the inner cavity of the waste hopper 31. When the waste reaches 4 / 5 of the inner cavity of the waste hopper 31, the alarm 14 will sound. At this time, the operator can control the cylinder 34 through the controller 15 to open the movable door 36. However, if the alarm 14 sounds when the waste reaches 4 / 5 of the inner cavity of the waste hopper 31, but no operator operates to open the movable door 36, the second sensor 39 will be triggered as the waste continues to accumulate. At this time, the production line and the drive motor 23 will be forcibly stopped and will no longer work, thus ensuring that the waste can be processed in a timely manner.

[0030] In an optional embodiment, such as Figure 3 As shown, the alarm 14 is electrically connected to the first sensor 38 and the second sensor 39. When the first sensor 38 and the second sensor 39 are triggered, the alarm 14 will receive the signal and issue an alarm.

[0031] The above embodiment discloses an automatic waste material loading and transfer equipment. A drive motor 23 drives a conveyor belt 22 to transport waste material into a waste hopper 31. When the waste material in the hopper 31 reaches 4 / 5 full, a first sensor 38 is triggered, causing an alarm 14 to sound. At this point, a truck is driven into the pit, positioning its cargo bed directly below the waste hopper 31. Then, the operator can control a cylinder 34 via a controller 15 to retract, causing the connecting block 35 to move synchronously. This rotates the movable door 36, preventing it from blocking the discharge port of the waste hopper 31. The waste material in the hopper 31 then falls into the cargo bed in the pit. When the cargo bed is full, the controller 15 again controls the air... The cylinder 34 closes the movable door 36, blocking the discharge port of the waste hopper 31, thus allowing waste to continue accumulating inside the waste hopper 31. When the waste reaches 4 / 5 of the inner cavity of the waste hopper 31, the alarm 14 sounds. However, if no operator opens the movable door 36, the continuous accumulation of waste triggers the second sensor 39, at which point the production line and drive motor 23 are forcibly stopped, ensuring that the waste can be processed in a timely manner. In summary, the waste is transferred through the transfer mechanism 2 into the unloading mechanism 3, facilitating the subsequent loading of the waste into the truck bed. When the waste enters the unloading mechanism 3, the alarm 14 can sound when the waste accumulates to a certain extent, allowing for the rapid and timely processing of the sufficient amount of waste accumulated in the unloading mechanism 3.

[0032] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. An automatic line waste feeding and transferring equipment, comprising a support (1) arranged on the ground, a guardrail (11) fixedly connected to the top end of the support (1), characterized in that, An installation frame (12) is fixedly connected to the outer wall of the bracket (1). A climbing frame (13) is fixedly connected to the outer wall of the bracket (1) near the installation frame (12). An alarm (14) is fixedly connected to the top of the guardrail (11) away from the installation frame (12). A controller (15) is fixedly connected to the outer wall of the installation frame (12). A transfer mechanism (2) for conveying waste is provided on the inner wall of the installation frame (12). A feeding mechanism (3) is provided in the inner cavity of the guardrail (11).

2. The automatic line waste material feeding and transferring equipment according to claim 1, characterized in that, The transfer mechanism (2) includes a support frame (21), and a conveyor belt (22) is fixedly connected to the top of the support frame (21). The outer wall of the conveyor belt (22) is fixedly connected to the outer wall of the mounting frame (12). A drive motor (23) for driving the conveyor belt (22) is provided near the outer wall of the mounting frame (12).

3. The automatic line waste material feeding and transferring equipment according to claim 1, characterized in that, The feeding mechanism (3) includes a waste hopper (31), which is fixed to the inner wall of the guardrail (11). The outer wall of the waste hopper (31) away from the guardrail (11) is symmetrically provided with mounting seats (33). The outer wall of the waste hopper (31) near the guardrail (11) is fixedly connected to a fixing rod (32). The outer wall of the fixing rod (32) is fixedly connected to the outer wall of the bracket (1). The inner wall of the mounting seat (33) is rotatably connected to a cylinder (34). The piston rod of the cylinder (34) is rotatably connected to a connecting block (35). The outer wall of the connecting block (35) is fixedly connected to a movable door (36). The outer wall of the movable door (36) is rotatably connected to the outer wall of the waste hopper (31).

4. The automatic line waste material feeding and transferring equipment according to claim 2, characterized in that, The conveyor belt (22) is connected to the waste outlet on the right side along the waste conveying direction, and the conveyor belt (22) is located above the waste hopper (31) on the left side along the waste conveying direction.

5. The automatic line waste material feeding and transferring equipment according to claim 3, characterized in that, A pit is provided in the ground directly below the waste hopper (31) for freight trucks to pass through.

6. The automatic line waste material feeding and transferring equipment according to claim 3, characterized in that, The inner cavity of the waste hopper (31) is fixedly connected to a fixed tube (37), the inner cavity of the fixed tube (37) is fixedly connected to a first sensor (38), and the inner cavity of the fixed tube (37) near the first sensor (38) is fixedly connected to a second sensor (39).

7. The automatic line waste material feeding and transferring equipment according to claim 6, characterized in that, The first sensor (38) is located at 4 / 5 of the inner cavity of the waste hopper (31), and the second sensor (39) is located at 5 / 5 of the inner cavity of the waste hopper (31).

8. The automatic line waste material feeding and transferring equipment according to claim 6, characterized in that, The alarm (14) is electrically connected to the first sensor (38) and the second sensor (39).

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