Surface cleaning device for metal product production
By designing automated spraying and cleaning components, the problem of low efficiency in traditional manual cleaning has been solved, achieving efficient and environmentally friendly cleaning of metal product surfaces and improving the level of production automation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LIAONING XINYE CONSTRUCTION ENGINEERING CO LTD
- Filing Date
- 2025-01-10
- Publication Date
- 2026-04-21
AI Technical Summary
Traditional manual cleaning of metal surfaces is inefficient, produces inconsistent results, and poses health and environmental risks.
Design an automated device that includes a spraying component and a cleaning component. The device uses a motor to drive the spray pipe to rotate and spray rust remover, followed by a cylinder to drive a steel brush for cleaning, and finally rinses with clean water, thus achieving a fully automated surface cleaning process.
It achieves uniform rust removal and thorough cleaning of metal product surfaces, reducing labor costs, improving production efficiency, and reducing environmental pollution.
Smart Images

Figure CN224148181U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of surface cleaning equipment for metal products, and specifically to a surface cleaning device for the production of metal products. Background Technology
[0002] Surface cleaning is a crucial step in metal product manufacturing, directly impacting product quality and the smooth progress of subsequent processes. Traditional surface cleaning methods typically rely on manual labor, which is not only inefficient but also yields inconsistent cleaning results, especially when handling large quantities of metal products. Manual cleaning requires workers to use various tools, such as brushes and abrasives, to polish and clean the surface of the metal products. This process is time-consuming, and due to human error, the consistency and accuracy of the cleaning often fail to meet industrial production requirements. Furthermore, the dust and liquids generated during manual cleaning can pose health hazards to operators and have potential environmental impacts. Utility Model Content
[0003] The purpose of this invention is to provide a surface cleaning device for metal product manufacturing, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a surface cleaning device for metal product manufacturing, comprising a workbench, three limiting plates, a supporting shell, and a door. The three limiting plates are all fixedly installed on the top of the workbench, and the three limiting plates form a concave assembly. The supporting shell is fixedly installed on the top of the workbench, and a door is movably connected to the front side of the supporting shell. A spraying assembly is connected to the supporting shell, and a cleaning assembly is also provided on the supporting shell.
[0005] Preferably, the spraying assembly includes a storage tank, a partition, two fixed seats, a fixed water pipe, two inlet pipes, two submersible pumps, a spray pipe, a motor, and multiple nozzles. The storage tank is located on the right side of the workbench. The partition is fixedly installed inside the storage tank, dividing it into a clean water storage area and a rust remover storage area. The two fixed seats are fixedly installed on the right side of the support housing. The fixed water pipe is fixedly connected to the two fixed seats. One end of each of the two inlet pipes is fixedly connected to the bottom of the fixed water pipe. The two submersible pumps are fixedly installed in the clean water storage area and the rust remover storage area, respectively, and their outlets are fixedly connected to the other ends of the two inlet pipes. The spray pipe is rotatably connected to the left and right sides of the support housing, and one end of the spray pipe is connected to the left side of the fixed water pipe via a sealed bearing. The motor is fixedly installed on the right side of the support housing, and its drive end is fixedly connected to the other end of the spray pipe. The multiple nozzles are fixedly installed at the bottom of the spray pipe.
[0006] Preferably, the cleaning assembly includes a protective housing, a cylinder, a sealing seat, a connecting seat, and a steel brush. The protective housing is fixedly disposed on the right side of the supporting housing, the cylinder is fixedly disposed inside the protective housing, an opening is provided on the right side of the supporting housing, the driving end of the cylinder moves through the opening on the right side of the supporting housing, the sealing seat is fixedly connected to the driving end of the cylinder, and the sealing seat matches the opening on the right side of the supporting housing, the connecting seat is fixedly disposed on the right side of the sealing seat, and the steel brush is fixedly disposed at the bottom of the connecting seat.
[0007] Preferably, the middle part of the workbench is made of stainless steel wire mesh, and a collection box is provided under the workbench.
[0008] Compared with existing technologies, the advantages of this invention are as follows: This invention, through the setting of the spraying component, allows for the automatic spraying of rust remover onto metal plates fixed within a limiting plate. This process is driven by a motor to rotate the spray pipe, ensuring that the surface of the metal plate receives uniform and all-around spraying of rust remover, effectively covering every corner of the plate without leaving any blind spots. The intelligent design of the spraying component not only reduces the tedious steps of manual operation but also avoids waste of rust remover by precisely controlling the spray volume and angle, thus improving resource utilization. After the rust remover is sprayed, the cleaning component immediately starts, automatically brushing away the rust from the surface of the metal plate. The design of the cleaning component takes into account the surface characteristics of different plates, ensuring that the plate is not damaged while brushing away rust. The efficient operation of the cleaning component makes the rust removal work, which originally required a lot of manpower, quick and simple. After cleaning, the spraying component plays its role again, this time spraying clean water to rinse the surface of the metal plate, washing away any remaining rust remover and loose rust, ensuring the cleanliness of the plate surface. The rust-removing liquid and wastewater generated throughout the process are cleverly designed by the workbench to flow into the collection tank below, achieving effective collection and subsequent treatment of the waste liquid and avoiding environmental pollution. This series of automated operations not only significantly improves the automation level of the metal products production line but also reduces labor costs. Attached Figure Description
[0009] Figure 1 This is a schematic diagram of the isometric component of this utility model;
[0010] Figure 2 This is a schematic diagram of the main view of the tapered tube assembly of this utility model;
[0011] Figure 3 This is a schematic diagram of the cylinder for the tapered tube of this utility model;
[0012] Figure 4 This is a schematic diagram of the fixed water pipe of the tapered tube of this utility model;
[0013] Figure 5 This is a schematic diagram of the worktable for the tapered tube of this utility model;
[0014] Figure 6 This is a schematic diagram of the water inlet pipe of the tapered tube of this utility model.
[0015] In the diagram: 1. Workbench; 2. Limiting plate; 3. Support shell; 4. Door; 5. Spraying assembly; 51. Storage box; 52. Partition; 53. Fixing seat; 54. Fixing water pipe; 55. Inlet pipe; 56. Submersible pump; 57. Spraying pipe; 58. Motor; 59. Nozzle; 6. Cleaning assembly; 61. Protective shell; 62. Cylinder; 63. Sealing seat; 64. Connecting seat; 65. Steel brush; 7. Collection box. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-2 This utility model provides a surface cleaning device for metal product manufacturing, including a workbench 1, three limiting plates 2, a supporting shell 3, and a door 4. The three limiting plates 2 are all fixedly installed on the top of the workbench 1, and the three limiting plates 2 form a concave component. The three limiting plates 2 are located on the left and right sides and the rear of the top of the workbench 1, respectively. The three limiting plates 2 can limit the metal sheet and prevent it from moving during the surface treatment process. The supporting shell 3 is fixedly installed on the top of the workbench 1, and the front side of the supporting shell 3 is movably connected to the door 4. The door 4 is transparent, allowing observation of the internal state of the supporting shell 3. A spraying component 5 is connected to the supporting shell 3, which can spray rust remover and clean water onto the metal sheet respectively. A cleaning component 6 is also provided on the supporting shell 3, which can automatically clean the surface of the metal sheet after spraying rust remover.
[0018] Specifically, the spraying assembly 5 includes a storage tank 51, a partition 52, two mounting bases 53, a fixed water pipe 54, two water inlet pipes 55, two submersible pumps 56, a spray pipe 57, a motor 58, and multiple nozzles 59. The storage tank 51 is located on the right side of the workbench 1. The partition 52 is fixedly installed inside the storage tank 51, dividing the storage tank 51 into a clean water storage area and a rust remover storage area. The two mounting bases 53 are fixedly installed on the right side of the supporting housing 3. The fixed water pipes 54 are fixedly connected to the two mounting bases 53, and the mounting bases 53 are used to fix the fixed water pipes 54. One end of each of the two water inlet pipes 55 is fixedly connected to the bottom of the fixed water pipe 54. The two submersible pumps 56 are respectively fixed... The system is installed in the clean water storage area and the rust removal liquid storage area. The outlets of the two submersible pumps 56 are fixedly connected to the other ends of the two inlet pipes 55 respectively. The spray pipe 57 is rotatably connected to the left and right sides of the support housing 3. One end of the spray pipe 57 is connected to the left side of the fixed water pipe 54 through a sealed bearing. The spray pipe 57 can rotate inside the fixed water pipe 54. The submersible pumps 56 can transport the liquid in the storage tank 51 to the spray pipe 57 through the inlet pipe 55 and the fixed water pipe 54. The motor 58 is fixedly installed on the right side of the support housing 3. The drive end of the motor 58 is fixedly connected to the other end of the spray pipe 57. Multiple nozzles 59 are fixedly installed at the bottom of the spray pipe 57.
[0019] Specifically, the cleaning component 6 includes a protective housing 61, a cylinder 62, a sealing seat 63, a connecting seat 64, and a steel brush 65. The protective housing 61 is fixedly installed on the right side of the supporting housing 3. The cylinder 62 is fixedly installed inside the protective housing 61. An opening is provided on the right side of the supporting housing 3. The driving end of the cylinder 62 moves through the opening on the right side of the supporting housing 3. The sealing seat 63 is fixedly connected to the driving end of the cylinder 62, and the sealing seat 63 matches the opening on the right side of the supporting housing 3. The sealing seat 63 is used to seal the opening to prevent the cylinder 62 from contacting the rust remover when spraying it. The connecting seat 64 is fixedly installed on the right side of the sealing seat 63. The steel brush 65 is fixedly installed at the bottom of the connecting seat 64. When the steel brush 65 moves, it will make close contact with the surface of the metal plate.
[0020] Specifically, the middle part of the workbench 1 is made of stainless steel wire mesh, and a collection box 7 is installed at the bottom of the workbench 1. The stainless steel wire mesh workbench 1 allows the sprayed liquid to flow into the collection box 7 below for easy collection.
[0021] Working Principle: During the cleaning of the metal sheet surface, first open the box door 4 and place the metal sheet between the three limiting plates 2. These limiting plates 2 are used to fix the metal sheet and prevent it from shifting during cleaning, ensuring the accuracy of the cleaning. After fixing the metal sheet, close the box door 4 and start the spraying assembly 5. At this time, the submersible pump 56 in the rust remover storage area of the storage tank 51 starts working. The submersible pump 56 delivers the rust remover through the inlet pipe 55 and the fixed water pipe 54 to the spray pipe 57. The rust remover is then evenly sprayed onto the surface of the metal sheet through the nozzle 59. During the spraying process, the motor 58 drives the spray pipe 57 and the nozzle 59 to rotate, which expands the spraying range and ensures that the rust remover fully covers the surface of the metal sheet. The sealed bearing connection between the spray pipe 57 and the fixed water pipe 54 ensures the stability of the rotation and prevents liquid leakage. After spraying the rust remover, allow it to stand on the metal sheet surface for a period of time to fully react with the rust. Then, activate the cleaning component 6. The cylinder 62 in the cleaning component 6 drives the steel brush 65 to reciprocate across the metal sheet surface, thoroughly removing the rust. Once the rust is removed, activate the submersible pump 56 in the clean water storage area. Clean water is sprayed through the nozzle 59 to clean the metal sheet. Wastewater generated during the cleaning process, along with waste liquid from the previous rust removal, flows through the workbench 1 into the collection tank 7 below, completing the entire cleaning process.
[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A surface cleaning device for metal product production, characterized by, The device includes a workbench (1), three limiting plates (2), a supporting shell (3), and a door (4). The three limiting plates (2) are fixedly installed on the top of the workbench (1), and the three limiting plates (2) form a concave assembly. The supporting shell (3) is fixedly installed on the top of the workbench (1), and the door (4) is movably connected to the front side of the supporting shell (3). A spraying assembly (5) is connected to the supporting shell (3), and a cleaning assembly (6) is also provided on the supporting shell (3). The cleaning assembly (6) includes a protective shell (61), a cylinder (62), a sealing seat (63), a connecting seat (64), and a steel brush (65). The protective shell (61) is fixedly installed on the right side of the supporting shell (3). The cylinder (62) is fixedly installed inside the protective shell (61). An opening is provided on the right side of the supporting shell (3). The driving end of the cylinder (62) moves through the opening on the right side of the supporting shell (3). The sealing seat (63) is fixedly connected to the driving end of the cylinder (62), and the sealing seat (63) matches the opening on the right side of the supporting shell (3). The connecting seat (64) is fixedly installed on the right side of the sealing seat (63). The steel brush (65) is fixedly installed at the bottom of the connecting seat (64).
2. The surface cleaning apparatus of claim 1, wherein: The spraying assembly (5) includes a storage tank (51), a partition (52), two fixed seats (53), a fixed water pipe (54), two water inlet pipes (55), two submersible pumps (56), a spray pipe (57), a motor (58), and multiple nozzles (59). The storage tank (51) is located on the right side of the workbench (1). The partition (52) is fixedly installed inside the storage tank (51) and divides the storage tank (51) into a clean water storage area and a rust remover storage area. The two fixed seats (53) are fixedly installed on the right side of the supporting shell (3). The fixed water pipes (54) are fixedly connected to the two fixed seats (53). The two water inlet pipes (55) One end of the nozzle is fixedly connected to the bottom of the fixed water pipe (54). The two submersible pumps (56) are respectively fixedly installed in the clean water storage area and the rust removal liquid storage area. The outlets of the two submersible pumps (56) are respectively fixedly connected to the other ends of the two inlet pipes (55). The spray pipe (57) is rotatably connected to the left and right sides of the support shell (3). One end of the spray pipe (57) is connected to the left side of the fixed water pipe (54) through a sealed bearing. The motor (58) is fixedly installed on the right side of the support shell (3). The drive end of the motor (58) is fixedly connected to the other end of the spray pipe (57). The multiple nozzles (59) are fixedly installed at the bottom of the spray pipe (57).
3. The surface cleaning apparatus of claim 1, wherein: The middle part of the workbench (1) is made of stainless steel wire mesh, and a collection box (7) is provided at the bottom of the workbench (1).