Cutting device for automobile interior textile fabric production

Abstract

The utility model relates to the field of power distribution cabinets, in particular to a cutting device for production of automotive trim textile fabrics, which comprises a supporting table, a flattening mechanism is arranged on the supporting table, a conveying belt mechanism is arranged on one side of the flattening mechanism, and a positioning mechanism is arranged on the other side of the conveying belt mechanism. A cloth inclining table is arranged on the side, close to the two-way cutting mechanism, of the supporting table, a pressing and conveying mechanism is arranged on the cloth inclining table, flattening rollers are driven by a motor of the flattening mechanism to roll oppositely, fabric is automatically compacted and flattened, through the design of a stator guide rail and a rotor of the two-way cutting mechanism, the two-way cutting mechanism is arranged on the other side of the two-way cutting mechanism, and the two-way cutting mechanism is arranged on the other side of the two-way cutting mechanism. And by matching with the symmetrical cutting knife heads on the two sides, the cutting mechanism can synchronously complete double-sided edge cutting in a single-time reciprocating manner, manual resetting is not needed, the cutting time is saved, and mechanical abrasion is reduced.

Description

Technical Field

[0001] This utility model relates to the field of power distribution cabinets, and in particular to a cutting device for producing automotive interior textile fabrics. Background Technology

[0002] Cutting devices in the production of automotive interior textile fabrics are key equipment for achieving precise fabric processing. They are mainly used to cut layered fabrics into qualified parts according to preset dimensions, and their performance directly affects fabric utilization, processing efficiency, and product precision. However, existing technologies and traditional cutting devices generally suffer from the following technical bottlenecks: First, multi-layered fabrics often have wrinkles and uneven thickness, leading to subsequent cutting dimension deviations. Furthermore, manual finishing is inefficient and inconsistent.

[0003] Secondly, the automation level of the positioning and cutting process is insufficient. Traditional cutting mechanisms require manual resetting after cutting one edge before cutting the other side. This requires two round trips when cutting fabric, which is not only time-consuming but also increases mechanical wear due to frequent resetting. Furthermore, there is a lack of automated equipment to remove the cut fabric; it must be removed manually in a timely manner. If not handled promptly, the stacked fabric will obstruct the transport path, preventing the normal transport of subsequent fabric to be cut and severely impacting production continuity. Utility Model Content

[0004] The purpose of this invention is to provide a cutting device for the production of automotive interior textile fabrics, in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cutting device for producing automotive interior textile fabrics, comprising a support platform, a flattening mechanism on the support platform, a conveyor belt mechanism on one side of the flattening mechanism, a positioning mechanism on the other side of the conveyor belt mechanism, a bidirectional cutting mechanism on the other side of the positioning mechanism, a fabric tilting platform on the side of the support platform near the bidirectional cutting mechanism, and a pressing and feeding mechanism on the fabric tilting platform.

[0006] In a preferred embodiment of this utility model, the flattening mechanism includes a motor, a support plate on the support platform, a transmission rod connected to the output end of the motor, the transmission rod being movably disposed between a pair of support plates, a gear at the other end of the transmission rod, a transmission rod movably disposed on the support plate, a gear at one end of the transmission rod, the gear meshing with the gear, and flattening rollers provided on the transmission rods.

[0007] In a preferred embodiment of this utility model, the conveyor belt mechanism includes a second motor, the output end of which is connected to a third transmission rod. The third transmission rod is equipped with a rotating roller and is movably disposed between a pair of support plates. The other end of the third transmission rod is equipped with a first transmission wheel. A fourth transmission rod is located on the side of the third transmission rod away from the flattening mechanism and is movably disposed between a pair of support plates. The fourth transmission rod is also equipped with a rotating roller, and a conveyor belt is fitted onto the pair of rotating rollers.

[0008] In a preferred embodiment of the present invention, the positioning mechanism includes a support frame, a servo motor is provided inside the support frame, a rotating rod is provided at the output end of the servo motor, and a positioning plate is provided on the rotating rod.

[0009] As a preferred embodiment of this utility model, the bidirectional cutting mechanism includes a support frame, a pair of support frames connected to a support platform, a stator guide rail between the pair of support frames, a movable element movably mounted on the stator guide rail, two cutting heads symmetrically arranged below the movable element, each cutting head including a connecting rod, a blade clamp on one side of the bottom of the connecting rod, a V-shaped blade inside the blade clamp, and a cutting groove on the support platform below the V-shaped blade.

[0010] As a preferred embodiment of this utility model, the tilting table includes a base, a hinged support structure is provided on the base, telescopic rods are provided on both sides of the hinged support structure, a placement platform is provided on the top of the hinged support structure, a hinge block one is provided at the bottom of the placement platform, and a hinge block two is provided on the top of the telescopic rods, with the hinge block one and hinge block two hinged to each other.

[0011] As a preferred embodiment of this utility model, the pressing mechanism includes a motor three, uprights at both ends of the placement platform, a transmission rod five at the output end of the motor three, the transmission rod five being movably disposed between a pair of uprights, and a flattening push roller on the uprights.

[0012] As a preferred embodiment of the present invention, the hinged support structure includes an equilateral triangle, the bottom of which is connected to the base, and an inverted triangle is provided above the equilateral triangle, the top of which is connected to the placement platform, and the equilateral triangle and the inverted triangle intersect each other.

[0013] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects:

[0014] 1. By using a motor-driven pressing roller in the pressing mechanism, the fabric is automatically pressed and flattened, solving the problem of cutting size deviation caused by wrinkles and uneven thickness of multi-layer fabrics, and improving pre-processing efficiency and consistency.

[0015] 2. Through the stator guide rail and mover design of the bidirectional cutting mechanism, combined with the symmetrical cutting heads on both sides, the cutting mechanism can complete the double-sided edge cutting synchronously in a single round trip, without the need for manual reset, saving cutting time and reducing mechanical wear.

[0016] 3. By linking the placement platform of the tilting table, the height sensor and the flattening push roller of the pressing and conveying mechanism, the automatic stacking, height monitoring and tilting and pushing of the cut fabric are realized. No manual material handling is required, the stacking of fabrics avoids obstructing the transmission path and ensures production continuity. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0018] Figure 2 This is a top view of the entire utility model;

[0019] Figure 3 This is a side view of the entire utility model;

[0020] Figure 4 This is a view of the entire utility model from another side;

[0021] Figure 5 This is a top view of the entire utility model from the other side;

[0022] Figure 6 This is a rear view of the entire utility model;

[0023] Figure 7 for Figure 6 Enlarged view of point A in the middle;

[0024] Figure 8 This is a side view of the tilting table.

[0025] Reference numerals: 1. Support platform; 2. Flattening mechanism; 3. Conveyor belt mechanism; 4. Positioning mechanism; 5. Bidirectional cutting mechanism; 6. Tilting table; 201. Motor 1; 202. Support plate; 203. Transmission rod 1; 204. Gear 1; 205. Transmission rod 2; 206. Gear 2; 207. Flattening roller; 301. Motor 2; 302. Transmission rod 3; 303. Rotating roller; 304. Transmission wheel 1; 305. Transmission rod 4; 306. Conveyor belt; 401. Support frame; 402. Servo motor; 403. Rotary roller. Rotating rod 403, positioning plate 404, support frame 501, stator guide rail 502, mover 503, cutting head 504, connecting rod 505, blade clamp 506, V-shaped blade 507, cutting groove 508, base 601, hinged support structure 602, telescopic rod 603, placement platform 604, hinge block one 605, hinge block two 606, pressing and feeding mechanism 7, motor three 701, upright 702, transmission rod five 703, flattening push roller 704. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0027] This utility model provides a technical solution: a cutting device for producing automotive interior textile fabrics, such as... Figure 1 As shown, it includes a support platform 1, a flattening mechanism 2 on the support platform 1, a conveyor belt mechanism 3 on one side of the flattening mechanism 2, a positioning mechanism 4 on the other side of the conveyor belt mechanism 3, a bidirectional cutting mechanism 5 on the other side of the positioning mechanism 4, a tilting table 6 on the side of the support platform 1 near the bidirectional cutting mechanism 5, and a pressing and feeding mechanism 7 on the tilting table 6.

[0028] like Figure 2 As shown, the flattening mechanism 2 includes a motor 201, a support plate 202 on the support platform 1, a transmission rod 203 connected to the output end of the motor 201, the transmission rod 203 being movably disposed between a pair of support plates 202, a gear 204 at the other end of the transmission rod 203, a transmission rod 205 movably disposed on the support plate 202, a gear 206 at one end of the transmission rod 205, the gear 204 meshing with the gear 206, and flattening rollers 207 provided on the transmission rods 203 and 205.

[0029] like Figure 2 As shown, the conveyor belt mechanism 3 includes a second motor 301, the output end of which is connected to a third transmission rod 302. A rotating roller 303 is provided on the third transmission rod 302. The third transmission rod 302 is movably disposed between a pair of support plates 202. A first transmission wheel 304 is provided at the other end of the third transmission rod 302. A fourth transmission rod 305 is provided on the side of the third transmission rod 302 away from the flattening mechanism 2. The fourth transmission rod 305 is movably disposed between a pair of support plates 202. A rotating roller 303 is also provided on the fourth transmission rod 305. A conveyor belt 306 is sleeved on the pair of rotating rollers 303.

[0030] like Figure 3 As shown, the positioning mechanism 4 includes a support frame 401, a servo motor 402 is provided inside the support frame 401, a rotating rod 403 is provided at the output end of the servo motor 402, and a positioning plate 404 is provided on the rotating rod 403.

[0031] like Figures 4-7As shown, the bidirectional cutting mechanism 5 includes a support frame 501. A pair of support frames 501 are connected to the support platform 1. A stator guide rail 502 is provided between the pair of support frames 501. A mover 503 is movably provided on the stator guide rail 502. Two cutting heads 504 are symmetrically arranged below the mover 503. Each cutting head 504 includes a connecting rod 505. A blade clamp 506 is provided on one side of the bottom of the connecting rod 505. A V-shaped blade 507 is provided inside the blade clamp 506. A cutting groove 508 is opened on the support platform 1 below the V-shaped blade 507.

[0032] like Figure 4 , Figure 6 As shown, the tilting table 6 includes a base 601, on which a hinged support structure 602 is provided. The hinged support structure 602 is a pair of intersecting inverted triangular support platforms. Telescopic rods 603 are provided on both sides of the hinged support structure 602. A placement platform 604 is provided on the top of the hinged support structure 602. A hinge block 605 is provided at the bottom of the placement platform 604. A hinge block 606 is provided on the top of the telescopic rods 603. The hinge block 605 and the hinge block 606 are hinged to each other.

[0033] like Figure 4 , Figure 6 As shown, the pressing mechanism 7 includes a motor 701, uprights 702 at both ends of the placement platform 604, a transmission rod 703 at the output end of the motor 701, the transmission rod 703 being movably disposed between a pair of uprights 702, and a flattening push roller 704 on the uprights 702.

[0034] like Figure 8 As shown, the hinged support structure 602 includes an equilateral triangular truncated pyramid 602-1. The bottom of the equilateral triangular truncated pyramid 602-1 is connected to the base 601. An inverted triangular truncated pyramid 602-2 is provided above the equilateral triangular truncated pyramid 602-1. The top of the inverted triangular truncated pyramid 602-2 is connected to the placement platform 604. The equilateral triangular truncated pyramid 602-1 and the inverted triangular truncated pyramid 602-2 intersect each other.

[0035] In practice, the operator places the multi-layered fabric on the front end of the support platform 1. An external programmable logic controller (PLC) starts motor 201 of the flattening mechanism 2 according to a pre-programmed sequence, driving the flattening rollers 207 to roll and flatten the multi-layered fabric. The flattened fabric is then received by the conveyor belt mechanism 3. The PLC controls motor 301 to drive the conveyor belt 307 continuously, conveying it to the tilting fabric table 6. A photoelectric sensor at the front end of the conveyor belt 307 detects the fabric conveying length in real time and feeds the signal back to the PLC. When the fabric reaches the cutting size preset by the user via the PLC, the PLC sends a signal to stop the conveyor belt 307.

[0036] At this time, the pneumatic servo motor 402 of the PLC-controlled positioning mechanism 4 drives the rotating rod 403 to rotate rapidly, causing the positioning plate 404 to press vertically down onto the side of the fabric. Simultaneously, a constant pressure is provided by the control cylinder to fix the fabric edge. After positioning, the PLC activates the stator guide rail 502 and cutting groove 508 of the bidirectional cutting mechanism 5, causing its mover 503 to move along the stator guide rail 502 at a set speed. This drives the cutting heads 504 on both sides to move in the direction of fabric travel. The V-shaped blade 507 cuts into the fabric after the positioning pad 508 presses against it, completing the cutting of one side of the edge. Due to the design of the bidirectional cutting mechanism, the PLC-controlled mover 503 does not need to reset; it can directly move in the opposite direction along the guide rail to simultaneously cut the other side of the fabric edge. A single round trip completes the cutting of two symmetrical pieces of fabric, effectively saving reset time and energy consumption.

[0037] The cut fabric falls onto the placement platform 604 of the tilting table 6 via the conveyor belt 307. A height sensor on the placement platform 604 feeds back the fabric stacking height signal to the PLC. When the preset height is reached, the PLC controls the motor 701 of the pressing mechanism 7 to drive the flattening roller 704 downwards along the upright 702, pushing the stacked fabric towards the discharge end. Simultaneously, the PLC controls the pneumatic telescopic rods 603 on both sides of the hinged support structure 602 to retract synchronously, tilting the placement platform 604 and allowing the fabric to slide along the tilted surface into the next process. After unloading, the PLC controls the telescopic rods 603 to reset, restoring the placement platform 604 to a horizontal position. Then, the conveyor belt 307 continues to transport the next section of fabric to be cut, entering a cyclical operation.

[0038] Throughout the process, the PLC precisely controls key parameters such as pneumatic system pressure and motor speed, ensuring that the pneumatic system pressure remains stable at 50-80 kPa for the positioning cylinder and 0.4-0.6 MPa for the linear motor drive air pressure. The repeatability of the mover 503's positioning accuracy reaches ±0.2 mm, and in conjunction with the positioning plate 404, the cutting size error is ≤ ±1 mm. Simultaneously, the PLC incorporates a safety interlock mechanism: the cutting mechanism is prohibited from starting if the positioning plate 404 is not fully engaged; during the tilting of the fabric tilting table 6, the conveyor belt 307 is automatically locked to prevent misoperation, ensuring the accuracy, energy efficiency, and safety of the entire cutting process.

[0039] It should be understood that the above-described specific embodiments of this utility model are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within the protection scope of this utility model. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A cutting device for producing automotive interior textile fabrics, characterized in that: The device includes a support platform (1), a flattening mechanism (2) on the support platform (1), a conveyor belt mechanism (3) on one side of the flattening mechanism (2), a positioning mechanism (4) on the other side of the conveyor belt mechanism (3), a bidirectional cutting mechanism (5) on the other side of the positioning mechanism (4), a tilting table (6) on the side of the support platform (1) near the bidirectional cutting mechanism (5), and a pressing and feeding mechanism (7) on the tilting table (6).

2. The cutting device for producing an automotive interior textile fabric according to claim 1, characterized in that: The flattening mechanism (2) includes a motor (201), a support plate (202) on the support platform (1), a transmission rod (203) connected to the output end of the motor (201), the transmission rod (203) being movably disposed between a pair of support plates (202), a gear (204) being provided at the other end of the transmission rod (203), a transmission rod (205) being movably disposed on the support plate (202), a gear (206) being provided at one end of the transmission rod (205), the gear (204) meshing with the gear (206), and flattening rollers (207) provided on the transmission rod (203) and the transmission rod (205).

3. The cutting device for producing an automotive interior textile fabric according to claim 2, characterized in that: The conveyor belt mechanism (3) includes a second motor (301), the output end of which is connected to a third transmission rod (302). The third transmission rod (302) is provided with a rotating roller (303). The third transmission rod (302) is movably disposed between a pair of support plates (202). The other end of the third transmission rod (302) is provided with a first transmission wheel (304). The side of the third transmission rod (302) away from the flattening mechanism (2) is provided with a fourth transmission rod (305). The fourth transmission rod (305) is movably disposed between a pair of support plates (202). The fourth transmission rod (305) is also provided with a rotating roller (303). A conveyor belt (306) is sleeved on the pair of rotating rollers (303).

4. The cutting device for producing an automotive interior textile fabric according to claim 3, characterized in that: The positioning mechanism (4) includes a support frame (401), a servo motor (402) is provided inside the support frame (401), a rotating rod (403) is provided at the output end of the servo motor (402), and a positioning plate (404) is provided on the rotating rod (403).

5. The cutting device for producing an automotive interior textile fabric according to claim 4, characterized in that: The bidirectional cutting mechanism (5) includes a support frame (501), a pair of support frames (501) are connected to a support platform (1), a stator guide rail (502) is provided between the pair of support frames (501), a mover (503) is movably provided on the stator guide rail (502), two cutting heads (504) are symmetrically arranged below the mover (503), the cutting head (504) includes a connecting rod (505), a blade clamp (506) is provided on one side of the bottom of the connecting rod (505), a V-shaped blade (507) is provided in the blade clamp (506), and a cutting groove (508) is opened on the support platform (1) below the V-shaped blade (507).

6. The cutting device for producing an automotive interior textile fabric according to claim 5, characterized in that: The tilting table (6) includes a base (601), a hinged support structure (602) on the base (601), telescopic rods (603) on both sides of the hinged support structure (602), a placement platform (604) on the top of the hinged support structure (602), a hinge block one (605) at the bottom of the placement platform (604), and a hinge block two (606) on the top of the telescopic rods (603). The hinge block one (605) and the hinge block two (606) are hinged to each other.

7. The cutting device for producing an automotive interior textile fabric according to claim 6, characterized in that: The pressing mechanism (7) includes a motor (701), and uprights (702) are provided at both ends of the placement platform (604). The output end of the motor (701) is provided with a transmission rod (703), which is movably arranged between a pair of uprights (702). The uprights (702) are provided with a flattening push roller (704).

8. A cutting device for producing automotive interior textile fabrics according to claim 6, characterized in that: The hinged support structure (602) includes an equilateral triangle (602-1), the bottom of which is connected to the base (601), and an inverted triangle (602-2) is provided above the equilateral triangle (602-1). The top of the inverted triangle (602-2) is connected to the placement platform (604), and the equilateral triangle (602-1) and the inverted triangle (602-2) intersect each other.

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