Explosion-proof flue gas monitoring and analyzing cabin

The flue gas monitoring and analysis cabin, with its double-layer explosion-proof wall and dual shock absorption design, solves the problem of insufficient shock absorption in traditional cabins, achieving stable operation and long service life of the equipment and reducing maintenance costs.

CN224149242UActive Publication Date: 2026-04-21JIANGSU CHUNCHAO TECH DEV CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU CHUNCHAO TECH DEV CO LTD
Filing Date
2025-02-26
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Traditional flue gas monitoring and analysis cabins have insufficient vibration damping performance in industrial sites, resulting in reduced equipment stability and reliability, increased maintenance costs and failure rates, and impact on measurement accuracy.

Method used

It adopts a double-layer explosion-proof wall structure and a dual shock absorption design, including a precast foundation, pressure chamber pressure relief hole, linkage rod and spring slider system to absorb vibration energy. Combined with anti-slip base plate and PVC drainage system, it ensures stable operation of the equipment.

Benefits of technology

It effectively absorbs more than 90% of external vibration energy, ensuring stable operation of monitoring equipment, extending equipment life, preventing water accumulation and corrosion, and improving equipment safety and reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an explosion-proof flue gas monitoring and analyzing cabin which comprises a main body unit which comprises a cabin body and an explosion-proof structure, and an anti-skid bottom plate is arranged at the bottom of the cabin body; and the damping unit comprises a top connecting base and a bottom connecting base, the top connecting base is fixedly connected with the anti-skid bottom plate, and a prefabricated foundation is arranged at the bottom of the bottom connecting base. Firstly, external vibration is transmitted to the bottom connecting seat through the prefabricated foundation, the pressure plug extrudes the damping liquid in the pressure cavity, pressure is released through the pressure relief hole, high-frequency vibration energy is absorbed, the linkage rod pushes the sliding block to slide along the sliding groove, the spring is compressed and deformed, low-frequency vibration is further absorbed, the double-damping design is adopted, and the damping effect is good. More than 90% of external vibration energy can be absorbed, and stable operation of monitoring equipment is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of flue gas monitoring technology, and in particular to an explosion-proof flue gas monitoring and analysis cabin. Background Technology

[0002] In industrial production processes, monitoring and analyzing flue gas is a crucial step in ensuring production safety, environmental compliance, and stable equipment operation. Traditional flue gas monitoring and analysis booths have many shortcomings in practical applications.

[0003] Its vibration damping performance has significant deficiencies. Industrial sites often experience vibrations from various mechanical equipment and vehicles, which are transmitted to the monitoring and analysis cabin, affecting the normal operation and measurement accuracy of the precision monitoring equipment inside. The existing cabin structure is not well-designed for vibration damping, failing to effectively buffer and absorb vibration energy, leading to reduced equipment stability and reliability, increased maintenance costs and failure rates, and shortened equipment lifespan. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the problems existing in the current explosion-proof flue gas monitoring and analysis cabin, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide an explosion-proof flue gas monitoring and analysis cabin, which is suitable for solving the problem that there are often various mechanical equipment operating vibrations and vehicle driving vibrations in industrial sites. These vibrations are transmitted to the monitoring and analysis cabin and affect the normal operation and measurement accuracy of the precision monitoring equipment inside the cabin.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an explosion-proof flue gas monitoring and analysis cabin, comprising:

[0008] The main unit includes the cabin body and the explosion-proof structure, and the bottom of the cabin body is provided with an anti-slip base plate;

[0009] The shock absorption unit includes a top connecting seat and a bottom connecting seat. The top connecting seat is fixedly connected to the anti-slip base plate. The bottom of the bottom connecting seat is provided with a precast foundation. Pressure plugs are fixedly connected to the sides of the top and bottom connecting seats that are close to each other. A pressure chamber is sleeved on the outside of the pressure plug. A pressure relief hole is opened on the pressure chamber. The pressure relief hole is connected to the external environment and is used to adjust the pressure inside the pressure chamber.

[0010] As a preferred embodiment of the explosion-proof flue gas monitoring and analysis cabin described in this utility model, the explosion-proof structure includes an explosion-proof wall, which is composed of an outer explosion-proof steel plate and an inner fireproof and heat-insulating board, with flame-retardant material filling the space between the two layers.

[0011] As a preferred embodiment of the explosion-proof flue gas monitoring and analysis cabin of this utility model, the shock absorption unit further includes a connecting frame fixedly installed on the pressure chamber. A frame is provided on both sides of the connecting frame. A slider is slidably arranged inside the frame. A groove is opened on the frame. The top of the slider extends into the groove. A connecting rod is movably connected to the slider on the top connecting seat and the bottom connecting seat respectively.

[0012] As a preferred embodiment of the explosion-proof flue gas monitoring and analysis cabin of this utility model, a spring is provided inside the frame, one end of the spring is in contact with the side of the slider away from the pressure chamber, and the other end is in contact with the inner wall of the frame.

[0013] As a preferred embodiment of the explosion-proof flue gas monitoring and analysis cabin of this utility model, the anti-slip base plate is made of high-strength steel plate and has an upward-turned edge with a height of 20mm-30mm.

[0014] As a preferred embodiment of the explosion-proof flue gas monitoring and analysis cabin of this utility model, a drain outlet is provided on the upward-turned edge, a drain pipe is provided on the anti-slip base plate, the drain pipe is made of PVC material, the diameter matches the drain outlet, and the drain pipe is connected to the drain outlet.

[0015] The beneficial effects of this utility model are as follows: First, external vibration is transmitted to the bottom connecting seat through the precast foundation. The pressure plug squeezes the damping fluid in the pressure chamber and releases the pressure through the pressure relief hole, absorbing high-frequency vibration energy. In addition, the linkage rod pushes the slider to slide along the slide groove, and the spring is compressed and deformed, further absorbing low-frequency vibration. The dual shock absorption design can absorb more than 90% of the external vibration energy, ensuring the stable operation of the monitoring equipment.

[0016] The anti-slip base combined with PVC drainage pipes effectively prevents water accumulation and extends service life. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0018] Figure 1 This is a schematic diagram of the overall structure of an explosion-proof flue gas monitoring and analysis cabin proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the shock absorption unit structure of an explosion-proof flue gas monitoring and analysis cabin proposed in this utility model;

[0020] Figure 3 This is a cross-sectional view of the pressure chamber structure of an explosion-proof flue gas monitoring and analysis cabin proposed in this utility model;

[0021] Figure 4 This is a partial structural diagram of the shock absorption unit of an explosion-proof flue gas monitoring and analysis cabin proposed in this utility model.

[0022] Attached drawings: 100. Main unit; 101. Cabin body; 102. Explosion-proof wall; 103. Anti-slip floor; 104. Upward-turned edge; 105. Drainage outlet; 106. Drainage pipe;

[0023] 200. Vibration damping unit; 201. Top connecting seat; 202. Bottom connecting seat; 203. Precast foundation; 204. Pressure plug; 205. Pressure chamber; 206. Pressure relief hole; 207. Connecting frame; 208. Frame; 209. Slider; 210. Linking rod; 211. Spring; 212. Slide groove. Detailed Implementation

[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0027] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0028] Example

[0029] Reference Figures 1-4 As an embodiment of the present invention, an explosion-proof flue gas monitoring and analysis cabin is provided, comprising: a main body unit 100 and a shock-absorbing unit 200.

[0030] The main unit 100 includes a cabin body 101 and an explosion-proof structure. The bottom of the cabin body 101 is provided with an anti-slip base plate 103.

[0031] The anti-slip base plate 103 is made of high-strength steel plate and has an upward-turned edge 104 on the edge, the height of which is 20mm-30mm.

[0032] A drain outlet 105 is provided on the upward-turned edge 104, and a drain pipe 106 is provided on the anti-slip base plate 103. The drain pipe 106 is made of PVC material, and its diameter matches that of the drain outlet 105. The drain pipe 106 is connected to the drain outlet 105.

[0033] The shock absorption unit 200 includes a top connecting seat 201 and a bottom connecting seat 202. The top connecting seat 201 is fixedly connected to the anti-slip base plate 103. A prefabricated foundation 203 is provided at the bottom of the bottom connecting seat 202. Pressure plugs 204 are fixedly connected to the sides of the top connecting seat 201 and the bottom connecting seat 202 that are close to each other. A pressure chamber 205 is sleeved on the outside of the pressure plug 204. A pressure relief hole 206 is provided on the pressure chamber 205. The pressure relief hole 206 communicates with the external environment and is used to adjust the pressure inside the pressure chamber 205.

[0034] The explosion-proof structure includes an explosion-proof wall 102, which is composed of an outer explosion-proof steel plate and an inner fireproof and heat-insulating board, with flame-retardant material filling the space between the two layers.

[0035] The shock absorption unit 200 also includes a connecting frame 207 fixedly installed on the pressure chamber 205. The connecting frame 207 has a frame 208 on both sides. A slider 209 is slidably arranged inside the frame 208. A groove 212 is opened on the frame 208. The top of the slider 209 extends into the groove 212. A connecting rod 210 is movably connected between the top connecting seat 201 and the bottom connecting seat 202 and the slider 209, respectively.

[0036] A spring 211 is provided inside the frame 208. One end of the spring 211 contacts the side of the slider 209 away from the pressure chamber 205, and the other end contacts the inner wall of the frame 208.

[0037] During operation, the Explosion-Proof Wall 102 plays a crucial role in explosion protection. Its double-layer structure provides excellent protection. The outer layer of explosion-proof steel plate, with its high strength, directly withstands the powerful shockwave generated by an explosion, effectively weakening its destructive force. The inner layer of fireproof insulation board not only blocks flames but also provides thermal insulation, preventing flames and high temperatures from harming monitoring equipment and personnel inside the cabin. Furthermore, the flame-retardant rock wool filling between the two layers further enhances fire resistance and cushioning performance. When an explosion occurs, the flame-retardant rock wool absorbs some of the blast energy, slows the propagation speed of the shockwave, and prevents the spread of flames, providing a reliable safety barrier for the cabin's interior, thus effectively resisting blast shockwaves and flames.

[0038] The design of the anti-slip base plate 103 also fully considers the actual usage environment. Its upward-curving edge 104 is of moderate height, reliably preventing external debris, such as pebbles, leaves, and small particles, from entering the cabin and causing damage to the equipment or affecting its normal operation. Simultaneously, the drainage outlet 105 on the upward-curving edge 104 works in conjunction with the drainage pipe 106 installed on the anti-slip base plate 103 to form an efficient drainage system. In case of rainfall, rainwater flows along the surface of the anti-slip base plate 103 to the drainage outlet 105. Because the drainage pipe 106 is made of PVC material, its diameter matches the drainage outlet 105, and the connection is tight, rainwater can quickly drain from the cabin through the drainage pipe 106, preventing water from stagnating at the bottom of the cabin for extended periods. This prevents water from corroding the cabin's foundation structure and equipment, ensuring the long-term stable use of the cabin.

[0039] In terms of vibration damping, the device features a two-stage damping mechanism. In the first stage, external vibrations are transmitted to the bottom connecting seat 202 via the precast foundation 203. At this time, the pressure plug 204 begins to compress the internal air within the pressure chamber 205, causing a rapid increase in pressure within the chamber. To balance the pressure, the pressure within the chamber is released to the external environment through the pressure relief hole 206. This pressure release effectively absorbs high-frequency vibration energy, minimizing the impact of high-frequency vibrations on the cabin and protecting the precision monitoring equipment inside from interference.

[0040] During the secondary vibration damping process, after the primary damping has completed the initial absorption of high-frequency vibrations, the remaining low-frequency vibrations will cause the linkage rod 210 to push the slider 209 to slide along the slide groove 212. The sliding of the slider 209 within the slide groove 212 is constrained by the spring 211 inside the frame 208. When the slider 209 slides, the spring 211 will compress and deform. The spring 211 has good elasticity and can absorb the energy of low-frequency vibrations during compression and deformation, converting it into the elastic potential energy of the spring 211 and storing it. As the vibration weakens, the spring 211 will gradually return to its original shape, slowly releasing the stored energy. In this way, low-frequency vibrations are further absorbed, ensuring that the equipment inside the cabin can operate stably even in a low-frequency vibration environment.

[0041] Furthermore, the hinged design of the linkage 210 and the slider 209 plays a crucial role in limiting movement. This hinged design ensures that vibration energy is transmitted along a specific direction during vibration, preventing structural instability due to uneven stress during vibration. It allows the entire damping system to absorb vibration energy while maintaining structural stability and reliability, providing a safer and more stable operating environment for the equipment inside the cabin.

[0042] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An explosion-proof flue gas monitoring and analysis hut, characterized in that, include: The main unit (100) includes a cabin body (101) and an explosion-proof structure. The bottom of the cabin body (101) is provided with an anti-slip base plate (103). The shock absorption unit (200) includes a top connecting seat (201) and a bottom connecting seat (202). The top connecting seat (201) is fixedly connected to the anti-slip base plate (103). A precast foundation (203) is provided at the bottom of the bottom connecting seat (202). Pressure plugs (204) are fixedly connected to the sides of the top connecting seat (201) and the bottom connecting seat (202) that are close to each other. A pressure chamber (205) is sleeved on the outside of the pressure plug (204). A pressure relief hole (206) is provided on the pressure chamber (205). The pressure relief hole (206) is connected to the external environment and is used to adjust the pressure in the pressure chamber (205).

2. The explosion-proof flue gas monitoring and analyzing house according to claim 1, characterized in that: The shock absorption unit (200) also includes a connecting frame (207) fixedly installed on the pressure chamber (205). The connecting frame (207) has a frame (208) on both sides. A slider (209) is slidably arranged inside the frame (208). A groove (212) is opened on the frame (208). The top of the slider (209) extends into the groove (212). A connecting rod (210) is movably connected between the top connecting seat (201) and the bottom connecting seat (202) and the slider (209).

3. The explosion-proof flue gas monitoring and analyzing house according to claim 2, characterized in that: A spring (211) is provided inside the frame (208). One end of the spring (211) contacts the side of the slider (209) away from the pressure chamber (205), and the other end contacts the inner wall of the frame (208).

4. The explosion-proof flue gas monitoring and analyzing house according to claim 3, characterized in that: The explosion-proof structure includes an explosion-proof wall (102), which is composed of an outer explosion-proof steel plate and an inner fireproof and heat-insulating board, with flame-retardant material filling the space between the two layers.

5. The explosion-proof flue gas monitoring and analyzing house according to claim 4, characterized in that: The anti-slip base plate (103) is made of high-strength steel plate and has an upward-turned edge (104) on the edge, the height of which is 20mm-30mm.

6. The explosion-proof flue gas monitoring and analyzing house according to claim 5, characterized in that: A drain outlet (105) is provided on the upward-turned edge (104), and a drain pipe (106) is provided on the anti-slip base plate (103). The drain pipe (106) is made of PVC material, and its diameter matches that of the drain outlet (105). The drain pipe (106) is connected to the drain outlet (105).