Pipeline supporting device, gas circuit equipment and container type movable sorting equipment

Abstract

The utility model relates to the field of material sorting, in particular to a pipeline supporting device, gas path equipment and container type movable sorting equipment, the pipeline supporting device is applied to the container type movable sorting equipment with a gas pipeline, and the pipeline supporting device comprises a vertical telescopic device, a gas path supporting device and a gas path supporting device, the bottom end of the vertical telescopic device is used for being fixed to a bottom plate of the container type movable sorting equipment, the top end of the vertical telescopic device is used for supporting the gas pipelines, and the vertical telescopic device can adjust the height in the vertical direction so as to support the gas pipelines at different positions. The connecting assembly is arranged at the top end of the vertical telescopic device and used for being connected with the gas pipeline. According to the pipeline supporting device, the height in the vertical direction can be adjusted, the pipeline supporting device is used for supporting gas pipelines with different heights, the gas pipelines can be completely fixed in the up-down direction and the left-right direction, and the stability of the movable gas circuit equipment in the transportation process is guaranteed.

Description

Technical Field

[0001] This disclosure relates to the field of material sorting, specifically to a pipeline support device, a mobile pneumatic circuit device, and a containerized mobile sorting device. Background Technology

[0002] Containerized mobile sorting equipment requires frequent site changes based on actual conditions. The air supply system is located inside the container and can move with equipment such as air compressors and air tanks. However, the pipes and interfaces between the air supply system and the air compressors and air tanks often loosen due to bumps during long-distance transportation. Furthermore, the distance between the pipes and the container floor is inconsistent, making it difficult to effectively support and secure pipes at different heights. This hinders the rational layout and stable installation of the air supply system within the container. Utility Model Content

[0003] To overcome the problems existing in the related technologies, an exemplary embodiment of this disclosure provides a pipeline support device for a containerized mobile sorting device with a gas pipeline. The pipeline support device includes: a vertical telescopic device, the bottom end of which is fixed to the base plate of the containerized mobile sorting device, and the top end of which is used to support the gas pipeline. The vertical telescopic device is adjustable in height in the vertical direction to support the gas pipeline at different positions. A connecting component is disposed at the top end of the vertical telescopic device for connecting the gas pipeline.

[0004] In some embodiments, the vertical telescopic device includes: a first vertical beam, the connecting assembly is fixed at the top, and a plurality of first holes are provided at the bottom along the vertical direction; a second vertical beam, the bottom is used to be fixed to the base plate of the container-type mobile sorting equipment, and a plurality of second holes are provided at the top along the vertical direction; and a plurality of fastening bolts, which pass through one of the first holes and one of the second holes respectively, to fix the first vertical beam and the second vertical beam together.

[0005] In some embodiments, the first vertical beam is provided with at least 5 first holes, and the distance between adjacent first holes is greater than or equal to 30 mm and less than or equal to 50 mm; and / or, the second vertical beam is provided with at least 5 second holes, and the distance between adjacent second holes is greater than or equal to 30 mm and less than or equal to 50 mm.

[0006] In some embodiments, the vertical telescopic device further includes: a first horizontal plate for fixing to the base plate of the containerized mobile sorting equipment; a first channel steel fixedly disposed on the upper side of the first horizontal plate; and a second horizontal plate fixedly disposed at the lower end of the second vertical beam and connected to the first channel steel by adjusting bolts, for adjusting the height distance between the second horizontal plate and the first channel steel by adjusting bolts.

[0007] In some embodiments, the connecting assembly includes: a second channel steel disposed at the top of the first vertical beam and having two first mounting holes; a fixing seat fixedly disposed on the upper side of the second channel steel for supporting the gas pipeline, and having two second mounting holes corresponding to the first mounting holes; and a U-bolt with both ends passing through the first mounting holes and the second mounting holes respectively, wherein the U-bolt and the fixing seat form a space for restricting the position of the gas pipeline.

[0008] In some embodiments, the connecting assembly further includes: an arc-shaped support plate disposed on the upper side of the fixing base, the upper surface of which is arc-shaped and located between the two second mounting holes, for supporting the gas pipeline.

[0009] In some embodiments, the vertical telescopic device further includes: a lead screw assembly, comprising: a motor; a lead screw, vertically arranged and driven and connected to the motor; a nut sleeve, sleeved on the lead screw, for moving up and down along the lead screw under the drive of the lead screw; and a first support beam, connected to the nut sleeve, with its top for supporting the gas pipeline; or, a cylinder assembly, comprising: a cylinder, vertically arranged; a piston rod, disposed on the cylinder and for moving vertically along the cylinder; and a second support beam, connected to the piston rod, with its top for supporting the gas pipeline.

[0010] Secondly, this disclosure also provides a mobile pneumatic circuit device for use in a containerized mobile sorting device, wherein the mobile pneumatic circuit device includes: one or more air compressors; one or more air storage tanks connected to the air compressors via a first gas pipeline; a refrigerated dryer connected to the air storage tanks via a second gas pipeline and used to supply gas to the sorting device of the containerized mobile sorting device via a third gas pipeline; and one or more pneumatic circuit support devices as described in the first aspect, supported on at least one of the first gas pipeline, the second gas pipeline, and the third gas pipeline.

[0011] In some embodiments, at least one of the first gas pipeline, the second gas pipeline, and the third gas pipeline is provided with a steel whip tube.

[0012] In some embodiments, a containerized mobile sorting device includes: a container floor; a mobile air circuit device as described in the second aspect, wherein the air compressor, the air tank, the refrigerated dryer, and the air circuit support device are respectively fixed to the container floor; a support assembly fixedly connected to the container floor; and a sorting device fixedly connected to the container floor and the support assembly, and connected to the refrigerated dryer via a third gas pipeline.

[0013] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit this disclosure.

[0014] This disclosure provides a pipeline support device, a mobile gas supply system, and a containerized mobile sorting device. The pipeline support device, with its vertical telescopic mechanism, allows for height adjustment to support gas pipelines at different positions. Connecting components ensure the gas pipelines are completely secured vertically and horizontally. This secure pipe support device effectively solves the problem of loose connections in mobile gas supply systems caused by long-distance transport, ensuring stability during transportation and preventing gas leaks. This guarantees a stable high-pressure gas supply for the sorting equipment, ensuring its normal operation. Furthermore, the adjustable height of the pipeline support device accommodates varying distances between the pipeline and the container floor, effectively supporting and securing pipelines at different heights. This facilitates efficient layout of the mobile gas supply system within the container, improving space utilization and enhancing installation flexibility and adaptability. It also reduces the risk of gas pipeline damage, extends the service life of the mobile gas supply system, lowers maintenance costs, and improves the overall reliability and stability of the containerized mobile sorting device. Attached Figure Description

[0015] This disclosure can be better understood by describing exemplary embodiments of the present disclosure in conjunction with the accompanying drawings, in which:

[0016] Figure 1 This is a schematic diagram of a pipe support device according to a disclosed exemplary embodiment;

[0017] Figure 2 This is a schematic diagram of a pipe support device according to another disclosed exemplary embodiment;

[0018] Figure 3 This is a schematic diagram of a pipe support device according to another disclosed exemplary embodiment;

[0019] Figure 4 This is a schematic diagram of a pipe support device according to another disclosed exemplary embodiment;

[0020] Figure 5 This is a schematic diagram of a pipe support device according to another disclosed exemplary embodiment;

[0021] Figure 6 This is a schematic diagram of a gas pipeline according to another disclosed exemplary embodiment;

[0022] Figure 7This is a schematic diagram of a containerized mobile sorting device according to another disclosed exemplary embodiment. Detailed Implementation

[0023] The following describes specific embodiments of this disclosure. It should be noted that, in order to provide a concise description, this specification cannot exhaustively describe all features of the actual embodiments. It should be understood that, in the actual implementation of any embodiment, just as in any engineering or design project, various specific decisions are often made to achieve the developer's specific goals and to meet system-related or business-related constraints, and this can change from one embodiment to another. Furthermore, it is understood that although the efforts made in this development process may be complex and lengthy, for those skilled in the art related to the content of this disclosure, some design, manufacturing, or production modifications based on the technical content disclosed in this disclosure are merely conventional technical means and should not be construed as insufficient content of this disclosure.

[0024] Unless otherwise defined, the technical or scientific terms used in the claims and description shall have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar words used in the specification and claims of this utility model patent application do not indicate any order, quantity, or importance, but are merely used to distinguish different components. The terms "an" or "a" and similar words do not indicate a quantity limitation, but rather indicate the presence of at least one. The terms "comprising" or "including" and similar words mean that the element or object preceding "comprising" or "including" encompasses the element or object listed following "comprising" or "including" and its equivalents, and do not exclude other elements or objects. The terms "connected" or "linked" and similar words are not limited to physical or mechanical connections, nor are they limited to direct or indirect connections.

[0025] In some scenarios, containerized mobile sorting units need to be moved frequently. During long-distance transportation, the pipes and interfaces of the air system with the air compressor and air tanks are prone to loosening due to bumps and vibrations. This can affect the stability of the air system and potentially cause the sorting unit to malfunction. Since the sorting unit relies on a stable supply of high-pressure gas from an external source to separate ore materials, loose interfaces can lead to gas leaks and unstable pressure. Furthermore, the air system pipes vary in height from the container floor, and existing support structures may not meet the requirements for height adjustment. This makes it difficult to effectively support and secure pipes at different heights, hindering the proper layout and stable installation of the air system within the container. Additionally, the pipes may shake and shift during transportation, affecting the reliability and lifespan of the air system.

[0026] To overcome the problems existing in related technologies, an exemplary embodiment of this disclosure provides a pipe support device 100, such as... Figure 1 , Figure 2 , Figure 3 and Figure 7 As shown, this is applied to a containerized mobile sorting device with gas pipelines. The containerized mobile sorting device may include: gas pipeline 200, air compressor 300, air tank 400, refrigerated dryer 500, filter 600, and pipeline support device 100, etc. The air compressor 300 compresses gas into high-pressure gas. The air tank 400 can be used to store gas and stabilize air pressure. The refrigerated dryer 500 removes moisture from the air and ensures the air is dry. The filter 600 filters air impurities, ensuring the purity of the air entering the equipment and extending the service life of components such as the valve body and gas pipeline 200. The pipeline support device 100 can be installed below the gas pipeline 200. The pipeline support device 100 may include: a vertical telescopic device 110 and a connecting assembly 120.

[0027] Vertical telescopic device 110, such as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the bottom end can be fixed to the base plate 700 of the containerized mobile sorting device, and the top end can support the gas pipeline 200. The vertical telescopic device 110 can be adjusted in height to support gas pipelines 200 at different positions. Multiple vertical telescopic devices 110 can be provided, and each device can be set to a different height to accommodate different height requirements of the gas pipelines 200 to the base plate 700 of the containerized mobile sorting device. The bottom end of the vertical telescopic device 110 can be directly fixed to the base plate 700 of the containerized mobile sorting device, which can be done by welding or bolting. Alternatively, a fixed base can be provided, and the device can be securely installed to the base plate 700 of the mobile sorting device using bolts, nuts, and other connecting parts. The top of the vertical telescopic device 110 can be equipped with a supporting top plate or an arc-shaped supporting plate, etc., as a connecting component 120. This component can contact and support the gas pipeline 200. Depending on the shape and size of the gas pipeline 200, auxiliary connecting parts such as clamps and buckles can be used to firmly fix the gas pipeline 200 to the connecting component 120, achieving reliable support for the pipeline and preventing the gas pipeline 200 from moving or slipping. The vertical telescopic device 110 can be two vertical beams connected in a staggered manner in the vertical direction to adjust the height in the vertical direction. Alternatively, it can be a screw adjustment device, hydraulic cylinder, or other structure to achieve height changes in the vertical direction to adapt to different positions of the gas pipeline 200. During the installation of the gas system of the containerized mobile sorting device, due to the complex pipeline layout and the varying heights from the base plate 700mm, the vertical telescopic device 110 can change its own height to precisely support the gas pipeline 200 to the corresponding position, ensuring a reasonable overall layout and stable installation of the gas system, and providing reliable support for the stable operation of the gas system.

[0028] Connection component 120, such as Figure 1 , Figure 2 , Figure 3 and Figure 5As shown, the connecting assembly 120 can be installed at the top of the vertical telescopic device 110 and can be used to connect the gas pipeline 200. The connecting assembly 120 can be directly fixed to the vertical telescopic device 110, which can be done by bolting or welding. Alternatively, it can be connected to the top of the vertical telescopic device 110 by setting a fixing seat. The fixing seat can have a connecting groove or connecting hole that matches the top of the vertical telescopic device 110, facilitating a stable connection. The connecting assembly 120 can be equipped with auxiliary connecting parts such as clamps and buckles to securely fix the gas pipeline 200 to the connecting assembly 120, providing reliable support for the gas pipeline 200 and preventing it from moving or slipping. Alternatively, an arc-shaped plate can be connected with U-bolts to fix the gas pipeline 200. The connecting assembly 120 can achieve a reliable connection between the gas pipeline 200 and the vertical telescopic device 110, ensuring stable support for the gas pipeline 200 in the vertical direction. The connecting component 120 can be adapted and adjusted according to the different specifications of the gas pipeline 200. Whether it is a pipeline of different diameters or a pipeline of special shape, a tight connection can be achieved through the auxiliary connector, which can prevent the gas pipeline 200 from being displaced or damaged due to vibration and shaking during transportation and operation.

[0029] In this embodiment, the pipeline support device 100, by providing a vertical telescopic device 110, can adjust its vertical height to support gas pipelines 200 at different positions; by providing a connecting component 120, the gas pipeline 200 can be completely fixed vertically and horizontally. By completely fixing the gas pipeline 200, the pipeline support device 100 effectively solves the problem of loose interfaces of mobile gas equipment caused by long-distance transportation bumps, ensuring the stability of the mobile gas equipment during transportation and avoiding gas leakage caused by loose interfaces. This ensures a stable high-pressure gas supply to the sorting device and guarantees its normal operation. Furthermore, the height of the pipeline support device 100 is adjustable to accommodate varying distances between the gas pipeline 200 and the container floor 700mm plane, effectively supporting and fixing gas pipelines 200 at different heights. This facilitates a rational layout of the mobile gas equipment within the container, improves space utilization, and enhances the flexibility and adaptability of the mobile gas equipment installation. This reduces the risk of pipeline damage, extends the service life of the mobile pneumatic equipment, lowers maintenance costs, and improves the reliability and stability of the entire containerized mobile sorting unit. Furthermore, the stability of the gas pipeline 200 effectively provides a sufficient gas supply for the sorting setup, facilitating subsequent material sorting, improving sorting efficiency, and increasing material sorting output.

[0030] In some embodiments, such as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the vertical telescopic device 110 may include: a first vertical beam 111, a second vertical beam 112, and a plurality of fastening bolts 113.

[0031] First vertical beam 111, as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the top fixed connection assembly 120 has multiple first holes 1111 arranged vertically at its lower part; the second vertical beam 112 has its bottom part for fixing to the base plate 700 of the container-type mobile sorting device, and its upper part has multiple second holes 1121 arranged vertically at its upper part; multiple fastening bolts 113 can pass through one first hole 1111 and one second hole 1121 respectively, to fix the first vertical beam 111 and the second vertical beam 112 together. Both the first vertical beam 111 and the second vertical beam 112 are made of high-strength metal to ensure that they can withstand greater external forces during equipment operation and transportation. The first vertical beam 111 can be a long strip structure with a flat connecting surface at the top for fixing to the connection assembly 120, which can be done by welding or bolting. Along the vertical direction, multiple first holes 1111 are evenly arranged at the lower part of the first vertical beam 111. The shape of the first hole 1111 can be circular, and the hole diameter can be adapted to the fastening bolts 113. The second vertical beam 112 is also elongated, with a fixing structure at the bottom that matches the base plate 700 of the containerized mobile sorting device, such as mounting holes or slots, facilitating a secure connection with the base plate 700. Multiple second holes 1121 are provided vertically at its upper part. The size and shape of the second holes 1121 correspond to the first holes 1111, ensuring that the fastening bolts 113 can pass through smoothly. The fastening bolts 113 consist of a bolt head, a thread, and a nut. The thread length is sufficient to pass through the first holes 1111 and the second holes 1121 for tightening. The size of the bolt head and nut facilitates tightening with tools for a secure fixation. Multiple fastening bolts 113 can be provided to ensure a stable connection between the first vertical beam 111 and the second vertical beam 112. Multiple fastening bolts 113 can pass through the corresponding first holes 1111 and second holes 1121, and by tightening the nuts, the first vertical beam 111 and the second vertical beam 112 are tightly connected together. This allows the first vertical beam 111 to be positioned relative to the second vertical beam 112 in the vertical direction, and after being adjusted to a suitable height, it can be fixed by tightening bolts 113.

[0032] In this embodiment, by setting a first vertical beam 111, a second vertical beam 112, and multiple fastening bolts 113, the vertical height can be adjusted and fixed, providing stable support for the connecting assembly 120 and the gas pipeline 200. By changing the relative positions of the first vertical beam 111 and the second vertical beam 112, i.e., selecting different combinations of the first hole 1111 and the second hole 1121, and fixing them with the fastening bolts 113, the support requirements of the gas pipeline 200 at different height positions can be met. Simultaneously, during equipment transportation and operation, the fastening bolts 113 ensure the stable connection between the first vertical beam 111 and the second vertical beam 112, preventing loosening due to vibration or bumps, and ensuring stable support for the gas pipeline 200. This facilitates installation and disassembly, reduces maintenance workload and time, and effectively lowers equipment maintenance costs. The robust connection method ensures that the support structure of the gas pipeline 200 will not loosen or shift during equipment transportation and operation, avoiding problems such as loose interfaces and gas leakage caused by pipeline shaking. This ensures the stable operation of the gas system, provides a reliable high-pressure gas supply for the sorting device, guarantees subsequent material sorting, improves material sorting efficiency, and increases material sorting output.

[0033] In some embodiments, such as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the first vertical beam 111 can be provided with at least 5 first holes 1111, and the distance between adjacent first holes 1111 can be greater than or equal to 30mm and less than or equal to 50mm; or the second vertical beam 112 can be provided with at least 5 second holes 1121, and the distance between adjacent second holes 1121 can be greater than or equal to 30mm and less than or equal to 50mm. The first vertical beam 111 has at least 5 first holes 1111 arranged in a straight line, and the diameter of the holes can be adapted to the fastening bolts 113. Alternatively, the second vertical beam 112 can be provided with at least 5 second holes 1121, which can be arranged neatly like the first holes 1111. The distance between adjacent first holes 1111 or second holes 1121 can be greater than or equal to 30mm and less than or equal to 50mm. This ensures the structural strength of the first vertical beam 111 and the second vertical beam 112, and also provides reasonable space for height adjustment.

[0034] The first vertical beam 111 can be provided with at least five first holes 1111, and the distance between adjacent first holes 1111 can be greater than or equal to 30mm and less than or equal to 50mm; the second vertical beam 112 can be provided with at least five second holes 1121, and the distance between adjacent second holes 1121 can be greater than or equal to 30mm and less than or equal to 50mm. The presence of at least five first holes 1111 and two second holes 1121 on both the first vertical beam 111 and the second vertical beam 112 allows for more precise height adjustment. During equipment transportation and operation, the fastening bolts 113 can be used in conjunction with the holes to firmly fix the first vertical beam 111 and the second vertical beam 112, preventing loosening due to vibration or bumps, ensuring stable support for the gas pipeline 200, and avoiding problems such as loosening of interfaces and gas leakage caused by shaking of the gas pipeline 200.

[0035] In this embodiment, at least five first holes 1111 and second holes 1121 are provided on the first vertical beam 111 and the second vertical beam 112, providing multiple adjustment options. The 30-50mm spacing allows for both fine height adjustment and quick adjustment to a suitable position, flexibly adapting to the installation requirements of gas pipelines 200 at different heights. The stable connection and precise adjustment ensure the stability of the gas pipeline 200 throughout equipment transportation and operation, effectively reducing malfunctions caused by gas pipeline 200 vibration, providing continuous and stable high-pressure gas to the sorting device, ensuring normal equipment operation, and improving production efficiency.

[0036] In some embodiments, such as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the vertical telescopic device 110 may further include: a first horizontal plate 114, a first channel steel 115, and a second horizontal plate 116.

[0037] First horizontal plate 114, as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the first horizontal plate 116 can be fixed to the base plate 700 of the containerized mobile sorting device. The first horizontal plate 115 can be fixedly installed on the upper side of the first horizontal plate 114. The second horizontal plate 116 can be fixedly installed on the lower end of the second vertical beam 112 and can be connected to the first horizontal plate 115 via adjusting bolts. The adjusting bolts can be used to adjust the height distance between the second horizontal plate 116 and the first horizontal plate 115. The first horizontal plate 114 can be a rectangular metal plate with multiple mounting holes corresponding to the fixing points of the base plate 700 of the containerized mobile sorting device, for a secure connection with the base plate 700. The first horizontal plate 115 has a groove-shaped structure, with the groove opening facing downwards, and is fixedly installed on the upper side of the first horizontal plate 114. The length of the first horizontal plate 115 corresponds to the length of the first horizontal plate 114, and it is fixed to the first horizontal plate 114 by welding or bolting. The surface of the first horizontal plate 115 has holes that can be used to adjust the height of the second horizontal plate 116 with the adjusting bolts. The second horizontal plate 116 can be a rectangular metal plate with holes on its surface. The upper surface of the second horizontal plate 116 can be fixedly connected to the lower end of the second vertical beam 112 by welding or bolts. The second horizontal plate 116 can move up and down relative to the first channel steel 115 by adjusting bolts and is fixedly connected to the first channel steel 115.

[0038] In some scenarios, 11 first holes 1111, designated A1-A11, are provided on the first vertical beam 111, with a spacing of 40mm between them. Correspondingly, 11 second holes 1121, designated B1-B11, are provided on the second vertical beam 112, with a spacing of 40mm between them. Holes A1 of the first holes 1111 and B4 of the second holes 1121 are connected and secured by at least two fastening bolts 113. The height of the first gas pipeline 210 to the base plate 700 of the containerized mobile sorting device is L1, the height of the second gas pipeline 220 to the base plate 700 of the containerized mobile sorting device is L2, the height of the third gas pipeline 230 to the base plate 700 of the containerized mobile sorting device is L3, and the height of the pipeline support device 100 is L4. During the adaptation process, if the distance between L1 and L4 is less than 40mm, the height of the vertical telescopic device 110 can be adjusted by adjusting the bolts. If the distance between L1 and L4 is greater than 40mm, the height can be adjusted by adjusting the first hole 1111 and the second hole 1121 on the first vertical beam 111 and the second vertical beam 112. The height adjustment of L2 and L3 with L4 is consistent with the height adjustment of L1 and L4.

[0039] In this embodiment, the holes on the first channel steel 115 can be used with adjusting bolts to make fine adjustments to the height of the second horizontal plate 116, thereby precisely controlling the height of the second vertical beam 112. This meets the high-precision installation requirements of the gas pipeline 200. The fine height adjustment makes the installation position of the gas pipeline 200 more accurate and convenient, extending the service life of the equipment and reducing equipment maintenance costs. The convenient height adjustment function enables the pipeline support device 100 to adapt to the installation requirements of gas pipelines 200 of different specifications and layouts, enhancing the adaptability of the containerized mobile sorting device in different working scenarios.

[0040] In some embodiments, such as Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, the connecting assembly 120 may include: a second channel steel 121, a fixing seat 122, and a U-bolt 123.

[0041] The second channel steel 121 can be set at the top of the first vertical beam 111 and can be provided with two first mounting holes 1211. The fixing seat 122 can be fixedly set on the upper side of the second channel steel 121 and can be used to support the gas pipeline 200. A second mounting hole 1221 is provided corresponding to the first mounting holes 1211. The two ends of the U-bolt 123 can pass through the first mounting holes 1211 and the second mounting holes 1221 respectively. A space can be formed between the U-bolt 123 and the fixing seat 122 to restrict the position of the gas pipeline 200. The second channel steel 121 can be groove-shaped and set at the top of the first vertical beam 111 with the groove opening facing downward. The material of the second channel steel 121 is high-strength metal to ensure load-bearing capacity. On the web of the second channel steel 121, two first mounting holes 1211 are symmetrically provided. The diameter of the holes matches the diameter of the screw of the U-bolt 123 to ensure the stability and balance of the fixing seat 122 after installation. The fixing base 122 can be a rectangular block structure. Corresponding to the two first mounting holes 1211 of the second channel steel 121, it has two second mounting holes 1221. The position and size of the holes correspond to the first mounting holes 1211, ensuring that the U-bolt 123 can pass through smoothly. The U-bolt 123 can be composed of a U-shaped bent screw and two matching nuts. The curvature and size of the bent part of the screw can be set according to the outer diameter of the gas pipeline 200, which can adapt to pipelines of different diameters. The two ends of the U-bolt 123 can pass through the first mounting holes 1211 of the second channel steel 121 and the second mounting holes 1221 of the fixing base 122, respectively. By tightening the nuts, the fixing base 122 and the gas pipeline 200 are secured, which can restrict the up, down, left and right movement of the gas pipeline 200 and ensure the stability of the gas pipeline 200 during transportation and operation.

[0042] In this embodiment, by combining the U-bolt 123 with the second channel steel 121 and the fixing seat 122, a multi-point fastening structure can be formed, which generates clamping force on the gas pipeline 200 and supports the gas pipeline 200. This effectively prevents the gas pipeline 200 from shaking or displacing during transportation and operation, avoids problems such as interface leakage and unstable gas pressure caused by pipeline loosening, provides a stable high-pressure gas supply for the sorting device, ensures stable operation of the gas circuit system, facilitates disassembly and installation, extends the service life of the gas pipeline 200, and reduces the cost of equipment maintenance and replacement of the gas pipeline 200.

[0043] In some embodiments, such as Figure 1 , Figure 2 , Figure 3 As shown, the connecting assembly 120 also includes an arc-shaped support plate 124, which can be disposed on the upper side of the fixing base 122. The upper surface of the arc-shaped support plate is located between the two second mounting holes 1221 and is used to support the gas pipeline 200. The arc-shaped support plate 124 can be made of a high-strength and resilient metal material, and has an overall arc-shaped plate structure. The arc-shaped support plate 124 can be fixedly disposed on the upper side of the fixing base 122, and a firm connection can be achieved by welding to ensure that it will not fall off during equipment operation and transportation. The arc-shaped support plate 124 can be disposed between the two second mounting holes 1221. When the arc-shaped support plate 124 is installed in place, its arc-shaped upper surface located between the two second mounting holes 1221 contacts the gas pipeline 200, and is secured with U-bolts 123 passing through the first mounting hole 1211 and the second mounting hole 1221, forming all-round support and fixation for the gas pipeline 200.

[0044] In this embodiment, by providing an arc-shaped support plate 124 on the upper side of the fixed base 122, the gap between the gas pipeline 200 and the fixed base 122 can be filled, further limiting the swaying of the gas pipeline 200 and preventing it from swaying in the horizontal and vertical directions. This ensures that the gas pipeline maintains a stable installation state during transportation and operation, providing a guarantee for stable gas supply to the gas system. Furthermore, compared to simply using a fixed base, it better limits the displacement of the gas pipeline 200, significantly improving the stability of the gas pipeline 200. By enhancing the support and fixation of the gas pipeline 200, the arc-shaped support plate 124 effectively reduces the swaying and displacement of the pipeline caused by vibration and bumps, reducing the risks of loose interfaces and gas leakage, ensuring the stability and reliability of the gas system during transportation and operation, and providing a continuous and stable high-pressure gas supply to the sorting device, thus ensuring subsequent material sorting.

[0045] In some embodiments, the vertical telescopic device 110 may further include: a lead screw assembly (not shown in the figure), which may include: a motor, a lead screw, a nut sleeve, and a first support beam.

[0046] The motor can be a high-precision servo motor or a stepper motor. The motor can be installed on the bottom or side of the vertical telescopic device 110, and is driven by one end of the lead screw through a coupling to transmit the rotational motion of the motor to the lead screw.

[0047] The lead screw can be set vertically and connected to a motor drive. With one end fixed to the base plate 700 of the container-type mobile sorting device, the lead screw can rotate stably.

[0048] A nut sleeve can be fitted onto a lead screw and is used to move up and down along the lead screw under its drive. The nut sleeve is fitted onto the lead screw, forming a threaded transmission pair with the lead screw, and moves up and down along the lead screw under its drive.

[0049] The first support beam, which can be connected to the nut sleeve, supports the gas pipeline 200 at its top. The first support beam can be a metal beam, with one end fixedly connected to the nut sleeve (by welding or bolting), and the other end supporting the gas pipeline 200. When the nut sleeve moves up and down, it drives the first support beam to move synchronously, thereby adjusting the support height of the gas pipeline 200. A motor drives a lead screw to rotate via a coupling. Under the threaded transmission of the lead screw, the nut sleeve moves linearly up and down along the lead screw, thereby driving the connected first support beam to move up and down, adjusting the support height of the gas pipeline 200. By controlling the direction and number of rotations of the motor, the movement distance of the nut sleeve and the first support beam can be precisely controlled, thus accurately adjusting the height of the gas pipeline 200 to adapt to different installation requirements and working scenarios. Simultaneously, during equipment operation and transportation, the lead screw assembly maintains a stable support state, ensuring that the gas pipeline 200 will not shift due to vibration and bumps.

[0050] In this embodiment, a lead screw assembly enables precise and automated adjustment of the support height of the gas pipeline 200. A motor drives the lead screw to rotate via a coupling. The nut, driven by the screw thread, moves precisely up and down along the lead screw, thereby synchronously raising and lowering the connected first support beam, achieving flexible adjustment of the support height of the gas pipeline 200. By precisely controlling the direction and number of rotations of the motor, the movement distance of the nut and the first support beam can be accurately adjusted, thus meeting the precise adjustment of the gas pipeline height under different installation requirements and complex working scenarios. Simultaneously, during equipment operation and transportation, the lead screw assembly maintains a stable support state, effectively preventing displacement of the gas pipeline 200 due to vibration and bumps, ensuring the safe and stable operation of the gas system.

[0051] In some embodiments, the vertical telescopic device 110 may further include a cylinder assembly (not shown in the figure), which may include a cylinder, a piston rod, and a second support beam.

[0052] The cylinder body can be installed vertically. Made of high-strength metal, the cylinder body can be cylindrical and vertically positioned. One end can have an oil inlet or air inlet (depending on the hydraulic or pneumatic type) for connecting to an external power source, while the other end guides and supports the piston rod. The cylinder body is connected to the frame or other fixed components of the containerized mobile sorting device via an external mounting structure, using methods such as bolting, welding, or flange connections, ensuring the cylinder body remains stable during equipment operation and transportation.

[0053] The piston rod can be mounted in the cylinder and used for vertical movement along the cylinder. The piston rod can be made of a high-strength and wear-resistant metal. One end of the piston rod can extend into the cylinder and connect to the piston inside the cylinder (in the case of a hydraulic or pneumatic structure), while the other end can extend out of the cylinder and connect to the second support beam. The diameter and length of the piston rod are designed according to actual load-bearing requirements and extension stroke to ensure that it will not bend or deform when subjected to the weight of the gas pipeline and external forces, while also achieving a sufficient range of extension.

[0054] The second support beam can be connected to the piston rod, and its top can be used to support the gas pipeline 200. One end of the second support beam is fixed to the part of the piston rod extending out of the cylinder body by welding, bolting, or pin connection, and the connection part is reinforced to ensure the stability of the connection. The other end can be connected to the gas pipeline 200 for support, providing stable support for the gas pipeline 200. The second support beam is tightly connected to the end of the piston rod extending out of the cylinder body. When the piston rod moves up and down, it drives the second support beam to rise and fall synchronously, thereby adjusting the support height of the gas pipeline 200.

[0055] In this embodiment, by setting up a cylinder assembly, the support height of the gas pipeline 200 can be smoothly and continuously adjusted. By inputting hydraulic oil or compressed air into the oil inlet or air inlet of the cylinder, the piston and piston rod are pushed to move vertically within the cylinder, thereby causing the second support beam to rise or fall to adapt to the installation requirements of the gas pipeline at different heights. During equipment operation and transportation, the cylinder assembly can automatically adjust the support height according to external vibrations and bumps, utilizing the buffering characteristics of the hydraulic or pneumatic system to maintain stable support of the gas pipeline 200 and prevent problems such as loosening of the interface and gas leakage caused by pipeline shaking. At the same time, the cylinder assembly can also precisely control the moving speed and position of the piston rod by controlling the pressure and flow of the input power source, achieving precise adjustment of the height of the gas pipeline 200.

[0056] Based on the same inventive concept, exemplary embodiments of this disclosure also provide a mobile pneumatic device applied to a containerized mobile sorting device, wherein, as Figure 7As shown, the mobile air circuit equipment may include: an air compressor 300, an air tank 400, a refrigerated dryer 500, and a pipeline support device 100 as described in the foregoing embodiments.

[0057] Air compressor 300 can compress gas into high-pressure gas. One air compressor 300 can be used, or multiple units can be used, depending on the actual gas consumption.

[0058] The gas storage tank 400 can be connected to the air compressor 300 through the first gas pipeline 210. It can be used to store gas and stabilize gas pressure. There can be one or more gas storage tanks 400, and the number of gas storage tanks 400 can be adjusted according to the actual situation.

[0059] The refrigerated dryer 500 can be connected to the air storage tank 400 via the second gas pipeline 220, and can also be used to supply air to the sorting device of the containerized mobile sorting unit via the third gas pipeline 230. The refrigerated dryer 500 can remove moisture from the air and ensure that the air is dry. A filter 600 can be installed at the air inlet or outlet of the refrigerated dryer 500. The filter 600 can filter air impurities, ensuring that the air entering the equipment is pure and extending the service life of components such as the valve body and gas pipeline 200.

[0060] The pipeline support device 100 can be disposed below the gas pipeline 200 and can be used to support the gas pipeline 200. The gas pipeline 200 may include at least one of a first gas pipeline, a second gas pipeline, and a third gas pipeline.

[0061] In this embodiment, the mobile gas supply equipment may include an air compressor 300, an air tank 400, a refrigerated dryer 500, and a pipeline support device 100. The pipeline support device 100, with a vertical telescopic device 110, can adjust its vertical height to support the gas pipeline 200 at different positions; and with a connecting component 120, it can completely fix the gas pipeline 200 vertically and horizontally. By completely fixing the gas pipeline 200, the pipeline support device 100 effectively solves the problem of loose interfaces of the mobile gas supply equipment caused by long-distance transportation bumps, ensuring the stability of the mobile gas supply equipment during transportation, avoiding gas leakage caused by loose interfaces, and thus ensuring a stable high-pressure gas supply to the sorting device, guaranteeing the normal operation of the sorting device. Furthermore, the height of the pipeline support device 100 is adjustable, accommodating varying distances between the gas pipeline 200 and the container floor (700mm). This effectively supports and secures the gas pipeline 200 at different heights, facilitating a more efficient layout of the mobile gas system within the container, improving space utilization, and enhancing the flexibility and adaptability of its installation. It also reduces the risk of pipeline damage, extends the service life of the mobile gas system, lowers maintenance costs, and improves the reliability and stability of the entire containerized mobile sorting device. Moreover, the stability of the gas pipeline 200 effectively provides a sufficient gas supply for the sorting setup, facilitating subsequent material sorting, improving sorting efficiency, and increasing output.

[0062] In some embodiments, such as Figure 6 As shown, at least one of the first gas pipeline 210, the second gas pipeline 220, and the third gas pipeline 230 is provided with a steel whip pipe 240. The steel whip pipe 240 can be composed of multiple layers of high-strength stainless steel wire mesh, an inner tube, and connectors at both ends. The steel whip pipe 240 can be connected to the first gas pipeline 210, the second gas pipeline 220, the third gas pipeline 230, two of the gas pipelines 200, or all three gas pipelines 200 simultaneously via the connectors at both ends. The connectors of the steel whip pipe 240 can be flanges or threaded interfaces. In this embodiment, by providing a steel whip pipe 240 at the connection of the gas pipelines 200, the gas pipelines 200 can be provided with buffering, shock absorption, and displacement compensation. During the transportation of the containerized mobile sorting device, equipment bumps will cause vibration and displacement of the gas pipelines. The steel whip pipe 240 can absorb vibration energy and alleviate the vibration amplitude of the pipelines due to its own flexibility. To avoid stress concentration at pipe joints due to rigid connections, thus preventing loosening and gas leakage. To ensure a stable gas supply during transportation and operation, providing a reliable guarantee for the normal operation of the sorting unit.

[0063] Based on the same inventive concept, exemplary embodiments of this disclosure also provide a containerized mobile sorting device, such as... Figure 7 As shown, it may include: a container floor 700, a mobile air circuit device as described in the foregoing embodiments, a support assembly, and a sorting device.

[0064] The container floor 700 is located at the bottom of the containerized mobile sorting device and is used to support the mobile air circuit equipment, support components and sorting device.

[0065] Mobile air circuit equipment, wherein the air compressor 300, air tank 400, refrigerated dryer 500 and air circuit support device 100 are respectively fixed to the container floor 700.

[0066] The support components can be fixedly connected to the container floor 700.

[0067] The sorting device can be fixedly connected to the container floor 700 and support components, and can be connected to the refrigerated dryer 500 via a third gas pipeline 230. The sorting device may include: a belt conveyor, an identification device, and a jet-blowing device. The belt conveyor is used to transport materials. The belt conveyor can be a conveyor belt, etc., on which materials are placed and transported to the identification device. The identification device is used to identify the materials transported by the belt conveyor to determine their category. The jet-blowing device is used to sort materials according to their category. The gas required for the jet-blowing device can be provided through a mobile pneumatic system. The jet-blowing device can be located downstream of the belt conveyor and can sort materials according to their category, separating different categories of materials.

[0068] In this embodiment, a containerized mobile sorting device is provided. When the containerized mobile sorting device needs to be moved to a different location according to actual conditions, the gas pipeline 200 can be supported by the gas pipeline support device 100 in the mobile gas pipeline equipment. The height of the gas pipeline support device 100 is adjustable. The gas pipeline support device 100 is equipped with a vertical telescopic device 110, which can adjust the vertical height to support the gas pipeline 200 in different positions. The gas pipeline 200 can be completely fixed vertically and horizontally by the connecting component 120. By completely fixing the gas pipeline 200, the gas pipeline support device 100 effectively solves the problem of loosening of the interface of the mobile gas pipeline equipment due to the bumps of long-distance transportation, ensuring the stability of the mobile gas pipeline equipment during transportation, avoiding gas leakage caused by loose interfaces, and thus ensuring that the sorting device can obtain a stable high-pressure gas supply and guarantee the normal operation of the sorting device. Furthermore, the height of the pipeline support device 100 is adjustable, accommodating varying distances between the gas pipeline 200 and the container floor (700mm). This effectively supports and secures the gas pipeline 200 at different heights, facilitating a more efficient layout of the mobile gas system within the container, improving space utilization, and enhancing the flexibility and adaptability of its installation. It also reduces the risk of pipeline damage, extends the service life of the mobile gas system, lowers maintenance costs, and improves the reliability and stability of the entire containerized mobile sorting device. Moreover, the stability of the gas pipeline 200 effectively provides a sufficient gas supply for the sorting setup, facilitating subsequent material sorting, improving sorting efficiency, and increasing output.

[0069] This application uses specific terms to describe embodiments of the application. Terms such as "an embodiment," "one embodiment," and / or "some embodiments" refer to a particular feature, structure, or characteristic associated with at least one embodiment of the application. Therefore, it should be emphasized and noted that references to "an embodiment," "one embodiment," or "an alternative embodiment" in different locations throughout this specification do not necessarily refer to the same embodiment. Furthermore, certain features, structures, or characteristics in one or more embodiments of the application can be appropriately combined.

[0070] In the context of this application, unless the context clearly indicates otherwise, the words "a," "an," "an," and / or "the" do not specifically refer to the singular and may also include the plural. Generally speaking, the terms "comprising" and "including" only indicate the inclusion of explicitly identified steps and elements, which do not constitute an exclusive list, and the method or apparatus may also include other steps or elements.

[0071] Similarly, it should be noted that, in order to simplify the description of the present application and thus aid in the understanding of one or more embodiments, the foregoing description of the embodiments of the present application sometimes combines multiple features into a single embodiment, drawing, or description thereof. However, this disclosure method does not imply that the subject matter of the present application requires more features than those mentioned in the claims. In fact, the embodiments contain fewer features than all the features of the single embodiments disclosed above.

Claims

1. A piping support device applied to a container type mobile sorting apparatus having a gas piping, wherein, The pipeline support device includes: The vertical telescopic device has its bottom end fixed to the base plate of the container-type mobile sorting equipment, and its top end used to support the gas pipeline. The vertical telescopic device can adjust its height in the vertical direction to support the gas pipeline at different positions. A connecting component, located at the top of the vertical telescopic device, is used to connect the gas pipeline.

2. The conduit support apparatus of claim 1, wherein, The vertical telescopic device includes: The first vertical beam has the connecting assembly fixed at the top and multiple first holes provided at the bottom along the vertical direction; The second vertical beam has a bottom for fixing to the base plate of the container-type mobile sorting equipment, and a plurality of second holes are provided on the upper part along the vertical direction; Multiple fastening bolts pass through one of the first holes and one of the second holes respectively to fix the first vertical beam and the second vertical beam together.

3. The pipeline support device according to claim 2, wherein, The first vertical beam is provided with at least 5 of the first holes, and the distance between adjacent first holes is greater than or equal to 30 mm and less than or equal to 50 mm; and / or, The second vertical beam is provided with at least 5 second holes, and the distance between adjacent second holes is greater than or equal to 30 mm and less than or equal to 50 mm.

4. The conduit support apparatus of claim 2, wherein, The vertical telescopic device also includes: The first horizontal plate is used to be fixed to the base plate of the containerized mobile sorting equipment; The first channel steel is fixedly installed on the upper side of the first horizontal plate; The second horizontal plate is fixedly installed at the lower end of the second vertical beam and connected to the first channel steel by adjusting bolts. It is used to adjust the height distance between the second horizontal plate and the channel steel by adjusting bolts.

5. The conduit support apparatus of any one of claims 2-4, wherein, The connection component includes: The second channel steel is set at the top of the first vertical beam and has two first mounting holes; A mounting base is fixedly disposed on the upper side of the second channel steel to support the gas pipeline, and two second mounting holes are provided corresponding to the first mounting hole; The U-bolt passes through the first mounting hole and the second mounting hole at both ends, and a space is formed between the U-bolt and the fixing seat to restrict the position of the gas pipeline.

6. The conduit support apparatus of claim 5, wherein, The connection component also includes: An arc-shaped support plate is disposed on the upper side of the fixed base, with an arc-shaped upper surface, located between the two second mounting holes, and is used to support the gas pipeline.

7. The conduit support apparatus of claim 1, wherein, The vertical telescopic device also includes: The lead screw assembly includes: Electric motor; The lead screw is vertically positioned and connected to the motor drive. A nut sleeve, fitted onto the lead screw, is used to move up and down along the lead screw under its drive; and, The first support beam is connected to the nut sleeve, and its top is used to support the gas pipeline; Alternatively, a cylinder block assembly, including: The cylinder block is vertically mounted. A piston rod is disposed in the cylinder and is used to move vertically along the cylinder; The second support beam is connected to the piston rod, and its top is used to support the gas pipeline.

8. A mobile air circuit apparatus for use in a mobile sorting apparatus in a container, wherein, The mobile gas supply equipment includes: One or more air compressors; One or more gas storage tanks are connected to the air compressor via a first gas pipeline; The refrigerated dryer is connected to the gas storage tank via a second gas pipeline and is used to supply gas to the sorting device of the containerized mobile sorting equipment via a third gas pipeline. One or more pipe support devices as claimed in any one of claims 1-7, supporting at least one of the first gas pipe, the second gas pipe, and the third gas pipe.

9. The mobile gas path equipment of claim 8, wherein, At least one of the first gas pipe, the second gas pipe, and the third gas pipe is provided with a steel whip pipe.

10. A containerized mobile sorting device, comprising: a container base plate; the air compressor, the air tank, the cold dryer, and the gas pipe support device are fixed to the container base plate, respectively; a support assembly fixedly connected to the container base plate; a sorting device fixedly connected to the container base plate and the support assembly, and in communication with the cold dryer through a third gas pipe.

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