Automatic detection device for sealing performance of lamp of electric vehicle

Abstract

The utility model discloses an electric vehicle lamp sealing performance automatic detection device which comprises a detection rack table, an outer frame fence and an electric cylinder, an output shaft of the electric cylinder penetrates through the outer frame fence and is connected with a pressing plate piece, and a plurality of air inlet valve seats are installed at the top end of the pressing plate piece. The bottom end of each air inlet valve seat is provided with an air inflation pressing rod penetrating through the pressing plate piece, the bottom end of each air inflation pressing rod is provided with an air inflation plug, the bottom end of each air inflation plug is provided with an air outlet end, and a laser marking machine rail is arranged at the position of a cross beam at the bottom of the inner side of the outer frame fence. The laser marking machine rail is slidably connected with a laser marking head through a sliding block. According to the utility model, the laser marking machine track is arranged at the cross beam at the bottom of the inner side of the enclosure of the outer frame, and the laser marking machine track is in sliding connection with the laser marking head through the sliding block, so that lamp products which are detected to be qualified can be conveniently marked, subsequent identification is facilitated, and the subsequent distinguishing effect is improved.

Description

Technical Field

[0001] This utility model relates to an automated testing device for the sealing performance of electric vehicle lamps, belonging to the field of lamp sealing testing technology. Background Technology

[0002] In the production process of electric vehicle lighting components, it is necessary to conduct airtightness tests on the finished parts to determine whether they are qualified. Therefore, there are certain requirements for sealing the parts and sealing them without damaging them. Currently, many testing equipment cannot meet these requirements.

[0003] Existing patent application CN202121018580.9 discloses an airtightness testing device, including a mounting plate, a base plate movably mounted on the mounting plate, a positioning plate for positioning parts on the base plate, a positioning pin and a bottom sealing plate on the positioning plate, the bottom sealing plate being mounted to the positioning plate via the positioning pin, a sealing groove adapted to the shape of the part being formed on the bottom sealing plate, an air inlet and an airtightness testing hole being provided on the bottom sealing plate, a top sealing plate being provided above the bottom sealing plate, a sealing block adapted to the shape of the part being provided on the top sealing plate, and a filler block being provided on the sealing block. This application has a simple structure and can test different models and types of parts by replacing different bottom and top sealing plates, achieving high testing accuracy and minimizing damage to the parts.

[0004] The aforementioned airtightness testing device has the following drawback: it cannot mark products that pass the test, and it is easy to forget whether the tested component is airtight during the subsequent classification process. To address this, we have designed an automated testing device for the sealing performance of electric vehicle lights. Summary of the Invention

[0005] The purpose of this invention is to provide an automated testing device for the sealing performance of electric vehicle lights, in order to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automated testing device for the sealing performance of electric vehicle lamps, comprising a testing frame, an outer frame enclosure, and an electric cylinder. A lamp testing platform is fixedly mounted on the top of the testing frame. The outer frame enclosure is bolted to the top of the lamp testing platform and connected to the testing frame. The middle of the top of the outer frame enclosure is fixedly connected to the electric cylinder via a support. The output shaft of the electric cylinder passes through the outer frame enclosure and is connected to a pressure plate. Multiple air inlet valve seats are mounted on the top of the pressure plate. Each air inlet valve seat has an inflation rod passing through the pressure plate at its bottom. Each inflation rod has an inflation plug at its bottom. Each inflation plug has an air outlet at its bottom. A laser marking machine track is provided at the crossbeam at the bottom inner side of the outer frame enclosure. A laser marking head is slidably connected to the laser marking machine track via a slider.

[0007] The aforementioned automated testing device for the sealing performance of electric vehicle lights also includes a valve port sealing component. This component comprises an air source, dual air supply lines, and two inflation rings. The air source is connected to the inlet end of the dual air supply lines, and the two outlet ends of the dual air supply lines are connected to the two inflation rings. The two inflation rings are respectively attached to the outer surface of the inflation plug. This arrangement aims to further align the inflation plug with the light's air inlet channel, resulting in a smaller gap after connection, facilitating better inflation and pressure maintenance, and ensuring that no air leakage occurs at the air inlet end during testing.

[0008] In the aforementioned automated testing device for the sealing performance of electric vehicle lamps, a lamp fixture is installed on the top of the lamp testing platform. The fixture includes a fixture platform mounted on the top of the testing platform. Cylinder components are embedded on both sides of the top of the fixture platform. Linkage rods are installed at the output shafts of both cylinder components, and lamp pressure plates are installed at one end of each linkage rod. Flip hinge rods are installed on the housings of both cylinder components, with each flip hinge rod corresponding to a lamp pressure plate. This design allows for better clamping and limiting of the lamps under test, ensuring good stability during both pressure holding and stamping stages.

[0009] In the aforementioned automated testing device for the sealing performance of electric vehicle lights, a computer casing is installed at the bottom of the front of the outer frame enclosure. A touch-screen computer is embedded in the computer recess of the computer casing, and an alarm light electrically connected to the touch-screen computer is installed at the top of the outer frame enclosure. This design aims to achieve automated control operation and improve testing efficiency.

[0010] In the aforementioned automated testing device for the sealing performance of electric vehicle lights, guide rods are installed at the four corners of the top of the testing platform. Each guide rod is connected to the pressure plate via a guide sleeve. This design ensures good motion accuracy of the pressure plate during its up-and-down movement, reducing instability that could lead to a decrease in the accuracy of the inflation plug connection.

[0011] Compared with existing technologies, the beneficial effects of this utility model are as follows: This automated testing device for the sealing performance of electric vehicle lamps, by setting a laser marking machine track at the bottom crossbeam inside the outer frame enclosure, and connecting the laser marking head to the track via a slider, facilitates marking of qualified lamp products, improving subsequent identification and resolution. Furthermore, by including an air source, dual air supply lines, and two inflation rings in the valve sealing component, the inflation plug and the lamp's air inlet channel can be further aligned, resulting in a smaller gap after connection. This facilitates better inflation and pressure maintenance, ensuring no air leakage occurs at the air inlet during testing. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the automated testing device for the sealing performance of electric vehicle lamps according to this utility model.

[0013] Figure 2 This is a schematic diagram of the internal structure of the outer frame enclosure of the automated testing device for the sealing performance of electric vehicle lamps according to this utility model.

[0014] Figure 3 This is a schematic diagram of the tooling platform for the automated testing device for the sealing performance of electric vehicle lamps according to this utility model.

[0015] Figure 4 This is a schematic diagram of the structure of the dual air supply pipeline connecting the air inflator ring of the automated testing device for the sealing performance of electric vehicle lamps according to this utility model.

[0016] In the diagram: 1. Inspection machine frame; 2. Outer frame enclosure; 3. Light fixture inspection table; 4. Electric cylinder; 5. Computer casing; 6. Touch screen computer; 7. Alarm light; 8. Tooling platform; 9. Laser marking machine track; 10. Laser marking head; 11. Pressure plate; 12. Air inlet valve seat; 13. Inflation rod; 14. Inflation plug; 15. Guide post; 16. Cylinder; 17. Linkage rod; 18. Light fixture pressure plate; 19. Flip hinge rod; 20. Air source section; 21. Dual air supply pipeline; 22. Inflation ring; 23. Air outlet. Detailed Implementation

[0017] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0018] according to Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, this utility model provides a technical solution for an automated testing device for the sealing performance of electric vehicle lamps:

[0019] Example 1: The automated testing device includes a testing frame 1, an outer frame enclosure 2, and an electric cylinder 4. A lamp testing table 3 is fixedly installed at the top of the testing frame 1. The outer frame enclosure 2 is bolted to the top of the lamp testing table 3 and connected to the testing frame 1. The middle of the top of the outer frame enclosure 2 is fixedly connected to the electric cylinder 4 via a support. The output shaft of the electric cylinder 4 passes through the outer frame enclosure 2 and is connected to a pressure plate 11. Multiple air inlet valve seats 12 are installed at the top of the pressure plate 11. Each air inlet valve seat 12 has an inflation rod 13 passing through the pressure plate 11 at its bottom. Each inflation rod 13 has an inflation plug 14 at its bottom. Each inflation plug 14 has an air outlet 23 at its bottom. A laser marking machine track 9 is installed at the crossbeam at the bottom of the inner side of the outer frame enclosure 2. A laser marking head 10 is slidably connected to the laser marking machine track 9 via a slider.

[0020] Marking qualified lighting products facilitates subsequent labeling and improves identification.

[0021] Example 2: The automated testing device includes a testing frame 1, an outer frame enclosure 2, and an electric cylinder 4. A lamp testing table 3 is fixedly installed at the top of the testing frame 1. The outer frame enclosure 2 is bolted to the top of the lamp testing table 3 and connected to the testing frame 1. The middle part of the top of the outer frame enclosure 2 is fixedly connected to the electric cylinder 4 through a support. The output shaft of the electric cylinder 4 passes through the outer frame enclosure 2 and is connected to a pressure plate 11. Multiple air inlet valve seats 12 are installed at the top of the pressure plate 11. Each air inlet valve seat 12 has an inflation rod 13 that passes through the pressure plate 11 at its bottom. Each inflation rod 13 has an inflation plug 14 at its bottom. Each inflation plug 14 has an air outlet 23 at its bottom.

[0022] like Figure 4 As shown, in order to better ensure that the inflation inlet has good sealing performance and prevent air leakage, a valve port sealing component is also included. The valve port sealing component includes an air source 20, a dual air supply line 21 and two inflation rings 22. The air source 20 is connected to the air inlet of the dual air supply line 21, and the two air outlets of the dual air supply line 21 are connected to the two inflation rings 22. The two inflation rings 22 are respectively attached to the outer surface of the inflation plug 14.

[0023] Example 3: The automated testing device includes a testing frame 1, an outer frame enclosure 2, and an electric cylinder 4. A lamp testing platform 3 is fixedly mounted on the top of the testing frame 1. The outer frame enclosure 2 is bolted to the top of the lamp testing platform 3 and connected to the testing frame 1. The middle of the top of the outer frame enclosure 2 is fixedly connected to the electric cylinder 4 via a support. The output shaft of the electric cylinder 4 passes through the outer frame enclosure 2 and is connected to a pressure plate 11. Multiple air inlet valve seats 12 are mounted on the top of the pressure plate 11. Each air inlet valve seat 12 has an inflation rod 13 passing through the pressure plate 11 at its bottom. Each inflation rod 13 has an inflation plug 14 at its bottom. The bottom of the head 14 is provided with an air outlet 23. A laser marking machine track 9 is provided at the crossbeam at the bottom of the inner side of the outer frame enclosure 2. A laser marking head 10 is slidably connected to the laser marking machine track 9 via a slider. A lamp fixture is installed at the top of the lamp testing table 3. The lamp fixture includes a fixture platform 8 installed at the top of the lamp testing table 3. Cylinder components 16 are embedded on both sides of the top of the fixture platform 8. A linkage rod 17 is installed at the output shaft of each of the two cylinder components 16. A lamp pressure plate 18 is installed at one end of each of the two linkage rods 17. A flip hinge rod 19 is installed at the housing of each of the two cylinder components 16. Each flip hinge rod 19 corresponds to each lamp pressure plate 18.

[0024] The lamp to be tested is placed on the top of the tooling platform 8, and the lamp pressure plate 18 is used to control the cylinder component 16 to press the lamp firmly, so as to ensure that the lamp is in a stable position during the testing process.

[0025] Furthermore, in order to achieve automated operation settings, a computer casing 5 is provided at the bottom of the front of the outer frame enclosure 2. A touch computer 6 is embedded in the computer recess of the computer casing 5 (the touch computer 6 has a PLC control program installed inside and integrates an airtightness detection system, which is positive pressure airtight). An alarm light 7 that is electrically connected to the touch computer 6 is provided at the top of the outer frame enclosure 2.

[0026] Furthermore, guide rods 15 are installed at the four corners of the top of the lighting fixture testing platform 3, and each guide rod 15 is connected to the pressure plate component 11 through a guide sleeve. This ensures that the pressure plate component has good motion accuracy during its up-and-down movement.

[0027] Contents not described in detail herein are existing technologies known to those skilled in the art. The specific embodiments described herein are merely illustrative examples illustrating the spirit of this invention. Those skilled in the art to which this invention pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this invention or exceeding the scope defined by the appended claims.

Claims

1. An automated testing device for the sealing performance of electric vehicle lamps, comprising a testing frame (1), an outer frame enclosure (2), and an electric cylinder (4), wherein a lamp testing table (3) is fixedly installed at the top of the testing frame (1), the outer frame enclosure (2) is bolted to the top of the lamp testing table (3) and connected to the testing frame (1), the middle part of the top of the outer frame enclosure (2) is fixedly connected to the electric cylinder (4) via a support, the output shaft of the electric cylinder (4) passes through the outer frame enclosure (2) and is connected to a pressure plate (11), the top of the pressure plate (11) is equipped with multiple air inlet valve seats (12), each air inlet valve seat (12) has an inflation rod (13) passing through the pressure plate (11) at its bottom end, each inflation rod (13) has an inflation plug (14) at its bottom end, and each inflation plug (14) has an air outlet (23) at its bottom end, characterized in that, A laser marking machine track (9) is provided at the bottom of the inner side of the outer frame enclosure (2), and a laser marking head (10) is slidably connected to the laser marking machine track (9) via a slider.

2. The automatic detection device for sealing performance of an electric vehicle lamp according to claim 1, characterized in that: It also includes a valve port sealing component, which includes an air source part (20), a dual air supply pipeline (21) and two inflation rings (22). The air source part (20) is connected to the air inlet end of the dual air supply pipeline (21), and the two air outlet ends of the dual air supply pipeline (21) are connected to the two inflation rings (22). The two inflation rings (22) are respectively attached to the outer surface of the inflation plug (14).

3. The automatic detection device for sealing performance of electric vehicle lamps according to claim 1, characterized in that: The top of the lamp testing platform (3) is equipped with a lamp fixture. The lamp fixture includes a fixture platform (8) installed on the top of the lamp testing platform (3). Cylinder components (16) are embedded on both sides of the top of the fixture platform (8). A linkage rod (17) is installed at the output shaft of each of the two cylinder components (16). A lamp pressure plate (18) is installed at one end of each of the two linkage rods (17).

4. The automatic detection device for sealing performance of electric vehicle lamps according to claim 3, characterized in that: A flip hinge rod (19) is installed on the housing of each of the two cylinder components (16), and each flip hinge rod (19) corresponds to each lamp pressure plate (18).

5. The automatic detection device for sealing performance of electric vehicle lamps according to claim 1, characterized in that: A computer casing (5) is provided at the bottom of the front of the outer frame enclosure (2). A touch computer (6) is installed in the computer recess of the computer casing (5). An alarm light (7) electrically connected to the touch computer (6) is provided at the top of the outer frame enclosure (2).

6. The automatic detection device for sealing performance of an electric vehicle lamp according to claim 1, characterized in that: Guide rods (15) are installed at the four corners of the top of the lamp testing platform (3), and each guide rod (15) is connected to the pressure plate (11) through a guide sleeve.

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