Adsorption bed with online monitoring function

By introducing connecting rods, elastic blocks, and protrusions into the adsorption bed, convenient replacement and online monitoring of the adsorption device are achieved, solving the problem of needing to disassemble the entire adsorption bed to replace the device in the prior art, and improving the practicality of the device and the purity of hydrogen.

CN224156620UActive Publication Date: 2026-04-24XINJIANG CENT HESHENG SILICON IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XINJIANG CENT HESHENG SILICON IND CO LTD
Filing Date
2025-03-25
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing adsorption beds with online monitoring functions require disassembly of the entire adsorption bed when replacing the adsorption device, which reduces the practicality of the device.

Method used

An adsorption bed structure was designed, which, through the combination of connecting rods, elastic blocks and protrusions, allows adsorption devices such as activated carbon mesh to be replaced without disassembling the entire adsorption bed, and enables online monitoring and impurity adsorption through flow sensors and probes.

Benefits of technology

It enables convenient replacement and online monitoring of the adsorption device, improves the practicality and efficiency of the device, and ensures the purity of hydrogen and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adsorption bed with an online monitoring function, and belongs to the technical field of hydrogen adsorption and impurity removal in polycrystalline silicon production, the adsorption bed is used for hydrogen adsorption and impurity removal in polycrystalline silicon production, the adsorption bed comprises a main body, the main body comprises a shell, an adsorption mechanism is mounted on the inner wall of the shell, the adsorption mechanism comprises an adsorption bed body, and the adsorption bed body is arranged on the adsorption bed body. The surface of the adsorption bed body is fixedly connected with the inner wall of the shell, a monitoring mechanism is installed on the inner wall of the adsorption bed body and comprises a connecting plate, the surface of the connecting plate is attached to the surface of the adsorption bed body, a connecting rod is installed in the connecting plate, a connecting groove is formed in the lower surface of the adsorption bed body, and the connecting rod is connected with the connecting groove. An elastic block is fixedly connected to the inner wall of the connecting groove, the lower surface of the elastic block is attached to the upper surface of a connecting rod, and a first protruding block is fixedly connected to the surface of the connecting rod. The internal activated carbon net can be easily detached for replacement, and the practicability of the device is improved.
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Description

Technical Field

[0001] This application relates to the field of hydrogen adsorption and impurity removal technology in polysilicon production, and in particular to an adsorption bed with online monitoring function. Background Technology

[0002] Currently, the main function of hydrogen adsorption purification technology in polycrystalline silicon production is to improve the purity and quality of polycrystalline silicon while reducing the impact of impurities on its performance. Hydrogen adsorption purification technology can effectively remove impurities from polycrystalline silicon, such as metallic impurities and trace impurities, thereby significantly improving the purity of the polycrystalline silicon. This high-purity polycrystalline silicon can improve photoelectric conversion efficiency and increase the power generation of solar panels when manufacturing solar cells or other electronic devices.

[0003] However, an existing adsorption bed with online monitoring function has the following drawbacks: for example, after the adsorption device is installed inside the adsorption bed, the entire adsorption bed needs to be disassembled in order to replace the adsorbent material inside, which reduces the practicality of the device. Summary of the Invention

[0004] The purpose of this application is to enable easy disassembly and replacement of the adsorption device.

[0005] To achieve the above objectives, the technical solution adopted in this application is as follows: The main body includes a shell, the inner wall of which is equipped with an adsorption mechanism. The adsorption mechanism includes an adsorption bed, the surface of which is fixedly connected to the inner wall of the shell. A monitoring mechanism is installed on the inner wall of the adsorption bed, the monitoring mechanism including a connecting plate. The surface of the connecting plate is in contact with the surface of the adsorption bed, a connecting rod is installed inside the connecting plate, a connecting groove is formed on the lower surface of the adsorption bed, an elastic block is fixedly connected to the inner wall of the connecting groove, the lower surface of the elastic block is in contact with the upper surface of the connecting rod, and a first protrusion is fixedly connected to the surface of the connecting rod.

[0006] As a preferred embodiment, a second protrusion is fixedly connected to the surface of the connecting rod, the second protrusion being located below the first protrusion; a flow sensor is fixedly connected to the lower surface of the connecting plate; a probe is fixedly connected to the upper surface of the flow sensor; and the probe extends through the connecting plate into the interior of the adsorption bed.

[0007] As a preferred embodiment, the surface of the probe is covered with an activated carbon mesh, a second air inlet pipe is fixedly connected to the left side surface of the adsorption bed, and a first air outlet pipe is fixedly connected to the right side surface of the adsorption bed.

[0008] As a preferred embodiment, a spraying mechanism is installed at the end of the first air outlet pipe. The spraying mechanism includes an air pump, the air inlet of which is fixedly connected to the end of the first air outlet pipe, and the air outlet of which is fixedly connected to a second air outlet pipe.

[0009] As a preferred embodiment, a second connecting pipe is fixedly connected to the inner wall of the outer shell. The second connecting pipe is located above the adsorption bed. A second nozzle is fixedly connected to the upper surface of the second connecting pipe. The right side surface of the second connecting pipe is fixedly connected to the end of the second air outlet pipe.

[0010] As a preferred embodiment, a partition is fixedly connected to the inner wall of the outer shell, the partition being located above the second connecting pipe, and a discharge pipe is fixedly connected to the right side surface of the outer shell, the discharge pipe being located above the second air outlet pipe.

[0011] As a preferred embodiment, a first connecting pipe is fixedly connected to the inner wall of the outer shell, a first nozzle is fixedly connected to the lower surface of the first connecting pipe, and a first air inlet pipe is fixedly connected to the right side surface of the first connecting pipe.

[0012] As a preferred embodiment, a first through hole is provided on the left side surface of the outer casing, and an adjustment mechanism is installed on the inner wall of the first through hole. The adjustment mechanism includes an elastic plate, the surface of which is fixedly connected to the inner wall of the first through hole, and a feed pipe is installed inside the elastic plate. A fixing plate is fixedly connected to the left side surface of the outer casing, and an electric telescopic rod is fixedly connected to the upper surface of the fixing plate. A rotating plate is fixedly connected to the telescopic end of the electric telescopic rod, and a rotating shaft is slidably connected inside the rotating plate. The end of the rotating shaft is movably connected to the surface of the feed pipe.

[0013] Compared with the prior art, the beneficial effects of this application are as follows:

[0014] (1) Compared with the prior art, this adsorption bed with online monitoring function, through the connecting rod, elastic block and first protrusion, when the activated carbon mesh needs to be replaced during use, press the connecting rod installed inside the connecting plate upward, so that the elastic block fixed at the top of the connecting rod is compressed and the connecting rod is rotated, so that the first protrusion fixed on the surface of the connecting rod rotates 90 degrees and can be disengaged from the connecting groove. At this time, the connecting plate can be pulled down to disassemble the flow sensor along with the probe and the activated carbon mesh as a whole, and replace the activated carbon mesh. Compared with conventional devices, which require the entire adsorption bed to be disassembled after the adsorption device is installed inside the adsorption bed to replace the adsorbent material inside, reducing the practicality of the device, this device can easily disassemble and replace the activated carbon mesh inside during use, thus improving the practicality of the device.

[0015] (2) Compared with the prior art, this adsorption bed with online monitoring function consists of a second inlet pipe, an adsorption bed body, and an activated carbon mesh. In use, after hydrogen gas is introduced into the interior of the adsorption bed body through the second inlet pipe, the hydrogen gas comes into contact with the surfaces of the activated carbon mesh and the probe. Contact with the surface of the probe allows for flow rate detection, while contact with the activated carbon mesh allows for the adsorption of impurities in the hydrogen gas. As the hydrogen gas flows from the left side to the right side of the adsorption bed body, multiple activated carbon meshes adsorb the hydrogen gas, ensuring the purity of the hydrogen gas and improving the working efficiency of the device. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of an adsorption bed with online monitoring function;

[0017] Figure 2 This is a schematic diagram of the internal structure of an adsorption bed with online monitoring function;

[0018] Figure 3 This is a cross-sectional view of an adsorption bed with online monitoring capabilities;

[0019] Figure 4 This is an adsorption bed with online monitoring function. Figure 3 Enlarged view of the structure at point A.

[0020] In the diagram: 1. Main body; 101. Outer shell; 102. First through hole; 103. Partition plate; 104. Discharge pipe; 105. First connecting pipe; 106. First nozzle; 107. First air inlet pipe; 2. Adsorption mechanism; 201. Adsorption bed; 202. Second air inlet pipe; 203. First air outlet pipe; 204. Connecting groove; 3. Monitoring mechanism; 301. Flow sensor; 302. Probe rod; 303. Activated... 304. Carbon mesh; 305. Connecting plate; 306. Connecting rod; 307. Elastic block; 308. First protrusion; 309. Second protrusion; 4. Spraying mechanism; 401. Air pump; 402. Second air outlet pipe; 403. Second connecting pipe; 404. Second spray pipe; 5. Adjustment mechanism; 501. Fixing plate; 502. Electric telescopic rod; 503. Rotating plate; 504. Rotating shaft; 505. Feed pipe; 506. Elastic plate. Detailed Implementation

[0021] The present application will be further described below with reference to specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0022] In the description of this application, it should be noted that the directional terms such as "center", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this application.

[0023] It should be noted that the terms "first," "second," etc., in the specification and claims of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence.

[0024] The terms “comprising” and “having”, and any variations thereof, in the specification and claims of this application are intended to cover non-exclusive inclusion, for example, a process, method, system, product, or device that includes a series of steps or units is not necessarily limited to those steps or units that are explicitly listed, but may include other steps or units that are not explicitly listed or that are inherent to such process, method, product, or device.

[0025] like Figures 1-4 An adsorption bed with online monitoring function is shown, comprising a main body 1, which includes a shell 101. An adsorption mechanism 2 is installed on the inner wall of the shell 101. The adsorption mechanism 2 includes an adsorption bed body 201, the surface of which is fixedly connected to the inner wall of the shell 101. A monitoring mechanism 3 is installed on the inner wall of the adsorption bed body 201, including a connecting plate 304. The surface of the connecting plate 304 is in contact with the surface of the adsorption bed body 201. A connecting rod 305 is installed inside the connecting plate 304. A connecting groove 204 is formed on the lower surface of the adsorption bed body 201, and an elastic block 306 is fixedly connected to the inner wall of the connecting groove 204. The lower surface of 6 is in contact with the upper surface of the connecting rod 305. The first protrusion 307 is fixedly connected to the surface of the connecting rod 305. When the activated carbon mesh 303 needs to be replaced, press the connecting rod 305 installed inside the connecting plate 304 upwards. After the elastic block 306 fixed at the top of the connecting rod 305 is compressed, rotate the connecting rod 305. After the first protrusion 307 fixed on the surface of the connecting rod 305 rotates 90 degrees, it can be disengaged from the connecting groove 204. At this time, the connecting plate 304 can be pulled down to disassemble the flow sensor 301 together with the probe 302 and the activated carbon mesh 303 as a whole, and replace the activated carbon mesh 303.

[0026] A second protrusion 308 is fixedly connected to the surface of the connecting rod 305. The second protrusion 308 is located below the first protrusion 307. A flow sensor 301 is fixedly connected to the lower surface of the connecting plate 304. A probe rod 302 is fixedly connected to the upper surface of the flow sensor 301. The probe rod 302 extends through the connecting plate 304 into the interior of the adsorption bed 201. An activated carbon mesh 303 is installed on the surface of the probe rod 302. A second air inlet pipe 202 is fixedly connected to the left side surface of the adsorption bed 201. A first air outlet pipe 203 is fixedly connected to the right side surface of the adsorption bed 201. After hydrogen gas is introduced into the interior of the adsorption bed 201 through the second air inlet pipe 202, the hydrogen gas comes into contact with the surfaces of the activated carbon mesh 303 and the probe rod 302. Surface contact allows for flow rate detection, while contact with activated carbon mesh 303 adsorbs impurities in the hydrogen. Multiple activated carbon meshes 303 adsorb hydrogen as it flows from the left to the right of the adsorption bed 201, ensuring its purity. A spraying mechanism 4 is installed at the end of the first outlet pipe 203. The spraying mechanism 4 includes an air pump 401, whose inlet is fixedly connected to the end of the first outlet pipe 203. A second outlet pipe 402 is fixedly connected to the outlet of the air pump 401. A second connecting pipe 403 is fixedly connected to the inner wall of the outer shell 101, located above the adsorption bed 201. A second spray nozzle 404 is fixedly connected to the upper surface of the second connecting pipe 403. The right side surface of the housing 101 is fixedly connected to the end of the second air outlet pipe 402. A partition 103 is fixedly connected to the inner wall of the housing 101, and the partition 103 is located above the second connecting pipe 403. A discharge pipe 104 is fixedly connected to the right side surface of the housing 101, and the discharge pipe 104 is located above the second air outlet pipe 402. A first connecting pipe 105 is fixedly connected to the inner wall of the housing 101. A first nozzle 106 is fixedly connected to the lower surface of the first connecting pipe 105. A first air inlet pipe 107 is fixedly connected to the right side surface of the first connecting pipe 105. A first through hole 102 is opened on the left side surface of the housing 101. An adjustment mechanism 5 is installed on the inner wall of the first through hole 102. The adjustment mechanism 5 includes an elastic plate 506, and the surface of the elastic plate 506 is connected to the first through hole 102. The inner wall is fixedly connected, and a feed pipe 505 is installed inside the elastic plate 506. A first through hole 102 is opened on the left side surface of the outer shell 101. An adjustment mechanism 5 is installed on the inner wall of the first through hole 102. The adjustment mechanism 5 includes the elastic plate 506, the surface of which is fixedly connected to the inner wall of the first through hole 102. The feed pipe 505 is installed inside the elastic plate 506. A fixed plate 501 is fixedly connected to the left side surface of the outer shell 101. An electric telescopic rod 502 is fixedly connected to the upper surface of the fixed plate 501. A rotating plate 503 is fixedly connected to the telescopic end of the electric telescopic rod 502. A rotating shaft 504 is slidably connected inside the rotating plate 503. The end of the rotating shaft 504 is movably connected to the surface of the feed pipe 505. The electric telescopic rod 502 is activated.The height of the rotating plate 503 can be adjusted, and the surface of the rotating plate 503 is movably connected to the feed pipe 505 via the rotating shaft 504. When the height of the rotating plate 503 changes, the inclination angle between the feed pipe 505 and the horizontal plane also changes. When the inclination angle between the fixed plate 501 and the horizontal plane increases, the size of the polycrystalline silicon formed by the silicon block particles falling into the housing 101 from the feed pipe 505 is smaller, and vice versa, thereby adjusting the size of the produced polycrystalline silicon.

[0027] Working principle: When the activated carbon mesh 303 needs to be replaced, press the connecting rod 305 installed inside the connecting plate 304 upwards. This compresses the elastic block 306 fixed at the top of the connecting rod 305, causing the connecting rod 305 to rotate. The first protrusion 307 fixed on the surface of the connecting rod 305 rotates 90 degrees and disengages from the connecting groove 204. Then, pull the connecting plate 304 downwards to disassemble the flow sensor 301, along with the probe 302 and the activated carbon mesh 303. Replace the activated carbon mesh 303. After hydrogen gas is introduced into the adsorption bed 201 through the second inlet pipe 202, the hydrogen gas comes into contact with the surfaces of the activated carbon mesh 303 and the probe 302. Contact with the surface of the probe 302 allows for flow detection. The activated carbon mesh 303 can adsorb impurities in the hydrogen gas. As the hydrogen gas flows from the left side to the right side of the adsorption bed 201, multiple activated carbon meshes 303 adsorb the hydrogen gas, ensuring the purity of the hydrogen gas and improving the working efficiency of the device. Activating the electric telescopic rod 502 can adjust the height of the rotating plate 503. The surface of the rotating plate 503 is movably connected to the feed pipe 505 through the rotating shaft 504. When the height of the rotating plate 503 changes, the inclination angle between the feed pipe 505 and the horizontal plane also changes. When the inclination angle between the fixed plate 501 and the horizontal plane increases, the size of the polycrystalline silicon formed by the silicon block particles adsorbed into the shell 101 by the feed pipe 505 is smaller, and vice versa, thereby adjusting the size of the produced polycrystalline silicon.

[0028] The basic principles, main features, and advantages of this application have been described above. Those skilled in the art should understand that this application is not limited to the above embodiments. The embodiments and descriptions in the specification are merely the principles of this application. Various changes and modifications can be made to this application without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection claimed by this application is defined by the appended claims and their equivalents.

Claims

1. An adsorption bed with online monitoring function, comprising a main body (1), characterized in that: The main body (1) includes a shell (101), and an adsorption mechanism (2) is installed on the inner wall of the shell (101). The adsorption mechanism (2) includes an adsorption bed (201). The surface of the adsorption bed (201) is fixedly connected to the inner wall of the shell (101). A monitoring mechanism (3) is installed on the inner wall of the adsorption bed (201). The monitoring mechanism (3) includes a connecting plate (304). The surface of the connecting plate (304) is in contact with the surface of the adsorption bed (201). A connecting rod (305) is installed inside the connecting plate (304). A connecting groove (204) is opened on the lower surface of the adsorption bed (201). An elastic block (306) is fixedly connected to the inner wall of the connecting groove (204). The lower surface of the elastic block (306) is in contact with the upper surface of the connecting rod (305). A first protrusion (307) is fixedly connected to the surface of the connecting rod (305).

2. The adsorption bed with online monitoring function according to claim 1, characterized in that: A second protrusion (308) is fixedly connected to the surface of the connecting rod (305). The second protrusion (308) is located below the first protrusion (307). A flow sensor (301) is fixedly connected to the lower surface of the connecting plate (304). A probe rod (302) is fixedly connected to the upper surface of the flow sensor (301). The probe rod (302) extends through the connecting plate (304) into the interior of the adsorption bed (201).

3. The adsorption bed with online monitoring function according to claim 2, characterized in that: The surface of the probe (302) is covered with an activated carbon mesh (303), the left side of the adsorption bed (201) is fixedly connected with a second air inlet pipe (202), and the right side of the adsorption bed (201) is fixedly connected with a first air outlet pipe (203).

4. The adsorption bed with online monitoring function according to claim 3, characterized in that: A spraying mechanism (4) is installed at the end of the first air outlet pipe (203). The spraying mechanism (4) includes an air pump (401). The air inlet of the air pump (401) is fixedly connected to the end of the first air outlet pipe (203), and the air outlet of the air pump (401) is fixedly connected to a second air outlet pipe (402).

5. The adsorption bed with online monitoring function according to claim 4, characterized in that: The inner wall of the outer shell (101) is fixedly connected to a second connecting pipe (403). The end of the second air inlet pipe (202) extends into the interior of the second connecting pipe (403). The second connecting pipe (403) is located above the adsorption bed (201). The upper surface of the second connecting pipe (403) is fixedly connected to a second nozzle (404). The right side surface of the second connecting pipe (403) is fixedly connected to the end of the second air outlet pipe (402).

6. The adsorption bed with online monitoring function according to claim 1, characterized in that: A partition (103) is fixedly connected to the inner wall of the outer shell (101). The partition (103) is located above the second connecting pipe (403). A discharge pipe (104) is fixedly connected to the right side surface of the outer shell (101). The discharge pipe (104) is located above the second air outlet pipe (402).

7. The adsorption bed with online monitoring function according to claim 1, characterized in that: The inner wall of the outer shell (101) is fixedly connected to a first connecting pipe (105), the lower surface of the first connecting pipe (105) is fixedly connected to a first nozzle (106), and the right side surface of the first connecting pipe (105) is fixedly connected to a first air intake pipe (107).

8. The adsorption bed with online monitoring function according to claim 1, characterized in that: The left side surface of the outer shell (101) is provided with a first through hole (102). An adjustment mechanism (5) is installed on the inner wall of the first through hole (102). The adjustment mechanism (5) includes an elastic plate (506). The surface of the elastic plate (506) is fixedly connected to the inner wall of the first through hole (102). A feed pipe (505) is installed inside the elastic plate (506). A fixing plate (501) is fixedly connected to the left side surface of the outer shell (101). An electric telescopic rod (502) is fixedly connected to the upper surface of the fixing plate (501). A rotating plate (503) is fixedly connected to the telescopic end of the electric telescopic rod (502). A rotating shaft (504) is slidably connected inside the rotating plate (503). The end of the rotating shaft (504) is movably connected to the surface of the feed pipe (505).