Resin discharge waste gas adsorption device

By designing an adjustable-height suction hood and an activated carbon adsorption device for resin discharge exhaust gas, the problem of fixed height of the exhaust gas suction device during resin filling was solved, achieving efficient suction and purification of exhaust gas and improving the cleanliness of the production environment.

CN224156622UActive Publication Date: 2026-04-24FUJIAN YUANFA RESIN CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUJIAN YUANFA RESIN CO LTD
Filing Date
2025-04-29
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

In the existing resin filling process, the height of the exhaust gas extraction device is fixed and cannot be flexibly adjusted, which affects the production environment and air quality.

Method used

A resin discharge waste gas adsorption device was designed, which includes an adjustable height suction hood and an activated carbon adsorption device. The height of the suction hood is adjusted by a hanging rod, and the waste gas is treated by the activated carbon adsorption device.

Benefits of technology

It achieves efficient extraction and purification of waste gas, reduces air pollution, and improves the cleanliness of the production environment.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224156622U_ABST
    Figure CN224156622U_ABST
Patent Text Reader

Abstract

The utility model relates to a resin discharge waste gas adsorption device which comprises a reaction kettle mounted at a high position, a heating structure is arranged on the reaction kettle, the bottom of the reaction kettle is connected with a discharge pipe, the output end of the discharge pipe is connected with a filtering tank, and the bottom of the filtering tank is connected with an output pipe assembly. A suction cover is hung obliquely above the discharge port of the output pipe assembly through an adjustable hanging rod, and the suction cover is connected with a pipeline leading to activated carbon adsorption equipment. The device is compact in structure, waste gas generated during resin filling can be sucked through components, and the height of the suction cover can be conveniently adjusted.
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Description

Technical Field

[0001] This utility model relates to a resin discharge waste gas adsorption device. Background Technology

[0002] Unsaturated polyester resin is typically produced using a batch production process, and after production is complete, it is usually processed below the reactor. irrigation During resin filling, odors and exhaust gases are emitted. If these odors and gases are not promptly extracted and treated, they will affect the production environment of the workshop and cause air pollution. To create a good odor-free environment... irrigation At the filling site, suction hoods are typically installed in the filling area to extract the exhaust gases emitted during filling. However, existing suction hoods usually have a fixed height and can only be rotated at the end, which is not conducive to height adjustment according to usage requirements, or may interfere with the transport of forklifts after filling. For example, CN203959787U discloses a resin filling system and its filling platform. Therefore, a resin discharge exhaust gas adsorption device is needed. Utility Model Content

[0003] The purpose of this invention is to provide a resin discharge waste gas adsorption device. The device has a compact structure, and its components can draw in the waste gas generated during resin filling. Moreover, the height of the suction hood can be easily adjusted.

[0004] The technical solution of this utility model is as follows: a resin discharge waste gas adsorption device, including a reaction vessel installed at a high position, a heating structure provided on the reaction vessel, a discharge pipe connected to the bottom of the reaction vessel, a filter tank connected to the output end of the discharge pipe, an output pipe assembly connected to the bottom of the filter tank, and a suction hood suspended obliquely above the discharge port of the output pipe assembly via an adjustable rod, the suction hood being connected to a pipe leading to an activated carbon adsorption device.

[0005] Furthermore, an electric valve is provided at the inlet end of the discharge pipe, and the outlet end of the discharge pipe is connected to the upper side wall of the filter tank.

[0006] Furthermore, a support platform is provided on the upper inner wall of the filter tank, and a filter screen assembly is provided inside the filter tank. The upper side wall of the filter screen assembly is provided with a flange that cooperates with the support platform.

[0007] Furthermore, the output pipe assembly includes an L-shaped output main pipe connected to the bottom of the filter tank at its upper end. The output end of the output main pipe is provided with a first valve and a rotatable first end head. An upwardly inclined side pipe is connected to the vertical pipe section of the output main pipe. The upper end of the side pipe has a horizontal pipe section. The end of the horizontal pipe section is provided with a second valve and a rotatable second end head.

[0008] Furthermore, suction covers facing the corresponding ends are installed diagonally above the first and second ends.

[0009] Furthermore, the suspension rod includes a vertical sleeve connected to the ceiling of the floor at its top, a rod with a hook at its lower end inserted into the lower end of the vertical sleeve, and a hand-tightening bolt for locking the rod is radially screwed onto the lower side wall of the vertical sleeve; or the suspension rod is an electric telescopic rod.

[0010] Furthermore, the reactor is located on the second floor of the factory building and extends downwards through the second-floor slab.

[0011] Furthermore, the reactor is provided with a jacketed heating chamber, and the heating structure includes a hot water outlet and a hot water inlet disposed on the upper and lower parts of the reactor and connected to the jacketed heating chamber.

[0012] Furthermore, the top of the reactor is provided with a feeding port and a cover, the upper side wall of the reactor is provided with a feed pipe that enters its inner cavity, and the upper side wall of the reactor is also provided with an air inlet pipe.

[0013] Furthermore, a stirring shaft driven by a drive motor installed on the top of the reactor is vertically arranged inside the reactor, and stirring blades are provided on the stirring shaft.

[0014] Compared with the prior art, the present invention has the following advantages:

[0015] 1. This device has a compact structure, which not only extracts the waste gas generated during resin injection, but also allows for easy adjustment of the suction hood height. Simultaneously, activated carbon effectively removes the waste gas, reducing air pollution.

[0016] 2. This device, by incorporating a filter tank, can effectively filter impurities from resin materials. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the filter tank structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the suspension rod structure of this utility model;

[0020] In the diagram: 1-Second floor slab; 10-Reaction vessel; 11-Drive motor; 12-Jack-heated chamber; 13-Hot water outlet; 14-Hot water inlet; 15-Feeding port; 16-Cap; 17-Feeding pipe; 18-Air inlet pipe; 19-Stirring shaft; 20-Discharge pipe; 21-Electric valve; 30-Filter tank; 31-Support platform; 32-Filter screen assembly; 33-Flange; 34-Output main pipe; 35-First valve; 36-First end; 37-Side pipe; 38-Second valve; 39-Second end; 40-Hanging rod; 41-Vertical sleeve; 42-Rod; 43-Hand-tight bolt; 50-Suction hood; 60-Pipeline. Detailed Implementation

[0021] To make the above-mentioned features and advantages of this utility model more easily understood, specific embodiments are described below in conjunction with the accompanying drawings, but this utility model is not limited thereto.

[0022] refer to Figures 1 to 3

[0023] A resin discharge waste gas adsorption device includes a reactor 10 installed at a high position, specifically, the reactor is located on the second floor of a factory building and extends downwards through the second-floor slab 1. The reactor is equipped with a heating structure for convenient heating, promoting the reaction or dissolution of raw materials. A discharge pipe 20 is connected to the bottom of the reactor, and a filter tank 30 is connected to the output end of the discharge pipe, allowing the discharged resin material to pass through the filter tank to remove impurities or large undissolved particles. An output pipe assembly is connected to the bottom of the filter tank, enabling material output. A suction hood 50 is suspended diagonally above the discharge port of the output pipe assembly via an adjustable rod 40. The suction hood is connected to a pipe 60 leading to an activated carbon adsorption device via a corrugated channel. The activated carbon adsorption device is equipped with a negative pressure suction machine to draw in the waste gas emitted during the resin material discharge through the suction hood, and then adsorb it by the activated carbon in the activated carbon adsorption device, preventing waste gas pollution of the production workshop and reducing air pollution.

[0024] In this embodiment, an electric valve 21 is provided at the inlet end of the discharge pipe to facilitate discharge control via a controller. In another embodiment, a manual valve can be used. The valve core of the manual valve has a downwardly extending drive rod, which controls the opening and closing of the manual valve. However, this method requires manual operation and is less efficient.

[0025] In this embodiment, the outlet end of the discharge pipe is connected to the upper side wall of the filter tank. A support platform 31 is provided on the upper inner wall of the filter tank, and a filter screen assembly 32 is disposed inside the filter tank. A flange 33, which mates with the support platform, is provided on the upper side wall of the filter screen assembly. The filter screen assembly can be configured with multiple layers of filter screens for better filtration of the resin.

[0026] In this embodiment, to facilitate filling of barrel-shaped iron drums and storage tanks, the output pipe assembly includes an L-shaped output main pipe 34 connected to the bottom of the filter tank at its upper end. The output end of the output main pipe is equipped with a first valve 35 and a rotatable first end 36. An upwardly inclined side pipe 37 is connected to the vertical section of the output main pipe. The upper end of the side pipe has a horizontal pipe section, and the end of the horizontal pipe section is equipped with a second valve 38 and a rotatable second end 39. By providing the rotatable first and second ends, it is convenient to rotate the ends upwards at the discharge port, reducing resin dripping onto the ground. Filling of the iron drums is done through the first end, and filling of the storage tanks is done through the second end. During storage tank filling, any resin material remaining in the output main pipe can be discharged into the iron drum through the second end. Simultaneously, this structure of the output main pipe and side pipe also helps to allow heavier impurities to settle in the horizontal pipe of the output main pipe during storage tank filling.

[0027] In this embodiment, suction hoods facing the corresponding ends are installed diagonally above the first end and the second end, so as to suction the exhaust gas discharged from the first end and the second end respectively.

[0028] In this embodiment, the suspension rod includes a vertical sleeve 41 connected to the ceiling of the second floor at the top. A rod 42 with a hook at the lower end is inserted into the lower end of the vertical sleeve. A hand-tightening bolt 43 for locking the rod is radially screwed into the lower side wall of the vertical sleeve, so as to facilitate the adjustment of the height of the suction hood according to the height of the end.

[0029] In another embodiment, the boom is an electrically operated telescopic boom, with a hook at the lower end of the telescopic rod to engage with the suction hood tube. The electrically operated telescopic boom facilitates electric control of the suction hood's raising and lowering, improving the level of automation.

[0030] In this embodiment, the reactor is provided with a jacketed heating chamber 12. The heating structure includes a hot water outlet 13 and a hot water inlet 14 located on the upper and lower parts of the reactor and connected to the jacketed heating chamber. The hot water outlet 13 and the hot water inlet 14 are respectively connected to a hot water tank for supplying hot water via pipes wrapped with insulation layers. A pump body is provided on the pipes so as to heat the reactor with hot water.

[0031] In this embodiment, the top of the reactor is provided with a feeding port 15 and a cover 16 for convenient feeding. A feed pipe 17 is provided on the upper side wall of the reactor, leading into its internal cavity, to allow the input of liquid materials. An air inlet pipe 18 is also provided on the upper side wall of the reactor, allowing the introduction of inert gas at a certain pressure into the reactor during resin material output, thereby accelerating the resin material output.

[0032] In this embodiment, a stirring shaft 19 driven by a drive motor 11 installed on the top of the reactor is vertically arranged inside the reactor. The stirring shaft is equipped with stirring blades to stir the materials inside the reactor.

[0033] In another embodiment, activated carbon may also be placed inside the pipe.

[0034] If the above text uses terms such as "first" and "second" to specify components, those skilled in the art should know that the use of "first" and "second" is merely for the purpose of distinguishing components in description. Unless otherwise stated, the above terms have no special meaning.

[0035] If this utility model discloses or relates to mutually fixedly connected parts or structural components, then unless otherwise stated, a fixed connection can be understood as: a detachable fixed connection (e.g., using bolts or screws) or a non-detachable fixed connection (e.g., riveting or welding). Of course, mutually fixed connections can also be replaced by an integral structure (e.g., manufactured using a casting process) (except where it is obviously impossible to use an integral forming process).

[0036] In addition, unless otherwise stated, the terms used in any of the technical solutions disclosed in this utility model to indicate positional relationships or shapes include states or shapes that are similar to, close to, or approximate with those states or shapes.

[0037] Any component provided by this utility model can be assembled from multiple individual components, or it can be a single component manufactured by a one-piece molding process.

[0038] The above description is only a preferred embodiment of the present utility model. All equivalent changes and modifications made within the scope of the patent application of the present utility model shall be covered by the present utility model.

Claims

1. A resin discharge waste gas adsorption device, comprising a reaction vessel installed at a high position, characterized in that, The reactor is equipped with a heating structure, and a discharge pipe is connected to the bottom of the reactor. The output end of the discharge pipe is connected to a filter tank, and the bottom of the filter tank is connected to an output pipe assembly. An adjustable suction hood is suspended above the discharge port of the output pipe assembly via an adjustable rod. The suction hood is connected to a pipe leading to the activated carbon adsorption equipment.

2. The resin discharge waste gas adsorption device according to claim 1, characterized in that, An electric valve is installed at the inlet end of the discharge pipe, and the outlet end of the discharge pipe is connected to the upper side wall of the filter tank.

3. The resin discharge waste gas adsorption device according to claim 1 or 2, characterized in that, The upper inner wall of the filter tank is provided with a support platform, and a filter screen assembly is provided inside the filter tank. The upper side wall of the filter screen assembly is provided with a flange that cooperates with the support platform.

4. The resin discharge waste gas adsorption device according to claim 1 or 2, characterized in that, The output pipe assembly includes an L-shaped output main pipe connected to the bottom of the filter tank at its upper end. The output end of the output main pipe is provided with a first valve and a rotatable first end head. An upwardly inclined side pipe is connected to the vertical pipe section of the output main pipe. The upper end of the side pipe has a horizontal pipe section. The end of the horizontal pipe section is provided with a second valve and a rotatable second end head.

5. The resin discharge waste gas adsorption device according to claim 4, characterized in that, Suction covers facing the corresponding ends are installed diagonally above the first and second ends.

6. The resin discharge waste gas adsorption device according to claim 1, 2 or 5, characterized in that, The suspension rod includes a vertical sleeve connected to the ceiling at the top, a rod with a hook at the lower end inserted into the lower end of the vertical sleeve, and a hand-tightening bolt for locking the rod is radially screwed to the lower side wall of the vertical sleeve; or the suspension rod is an electric telescopic rod.

7. The resin discharge waste gas adsorption device according to claim 1, characterized in that, The reactor is located on the second floor of the factory building, with its lower part extending downwards through the second-floor slab.

8. The resin discharge waste gas adsorption device according to claim 1, characterized in that, The reactor is provided with a jacketed heating chamber, and the heating structure includes a hot water outlet and a hot water inlet located on the upper and lower parts of the reactor and connected to the jacketed heating chamber.

9. The resin discharge waste gas adsorption device according to claim 1, 2, 5, 7 or 8, characterized in that, The reactor is provided with a feeding port and a cover at the top. The upper side wall of the reactor is provided with a feed pipe that enters its inner cavity, and the upper side wall of the reactor is also provided with an air inlet pipe.

10. The resin discharge waste gas adsorption device according to claim 9, characterized in that, The reactor is vertically equipped with a stirring shaft driven by a drive motor installed at the top of the reactor, and the stirring shaft is equipped with stirring blades.

Citation Information

Patent Citations

  • Resin filling system and resin filling platform thereof

    CN203959787U