Automatic upper and lower disc fixing shaft mounting structure for heavy copper puller
By designing the fixed shaft mounting structure of the housing and the bird beak clamping mechanism, the automation problem of the fixed shaft of the wire reel in the copper wire reel automatic winding equipment is solved, realizing the automated up and down operation and rotation winding of the wire reel. The structure is simple and has a long service life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI BAOCHUAN MECHANICAL & ELECTRICAL EQUIPMENT MANUFACTURING CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-04-24
AI Technical Summary
Existing automatic take-up equipment for copper wire lacks an effective fixed shaft installation structure, making it impossible to achieve automated up-and-down operation and rotation take-up of the wire reel.
A fixed shaft mounting structure including a housing, a fixed shaft assembly, a bird beak clamping mechanism, and a stop pin is designed. The turntable is fixed by the stop pin, and the bird beak clamping mechanism uses the elastic force of the stacked springs to clamp the copper wire, avoiding the use of rotary pneumatic or electric clamping structures.
It achieves automated up-and-down operation and rotation of the reel, with a simple structure, long service life, avoids the complexity of traditional clamping methods, and improves the reliability and stability of the equipment.
Smart Images

Figure CN224157530U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of copper wire drawing equipment, and in particular relates to a mounting structure for the upper and lower plate fixed shafts of an automatic copper wire drawing take-up device. Background Technology
[0002] Copper drawing refers to a process in copper material processing, specifically the "large drawing" stage in the stretching process of copper rods or wires. Automatic copper drawing and winding equipment enables automated loading and unloading of the wire reel. During automated loading and unloading, the reel is fixed by a combination of a fixed shaft and a movable shaft. To meet the requirements for automated loading and unloading of the copper drawing reel during winding, a fixed shaft mounting structure is needed to fix the reel and drive its rotation for winding. Summary of the Invention
[0003] The technical problem to be solved by this utility model is to provide a fixed shaft mounting structure that can be used in combination with the copper large-scale automatic take-up reel equipment.
[0004] To solve the above-mentioned technical problems, the present invention is achieved through the following technical solution: an automatic upper and lower plate fixing shaft installation structure for a large copper puller, comprising a housing and a fixing shaft assembly;
[0005] The fixed shaft assembly consists of a bushing, pulley, turntable, shaft, end cap, ball bearing, telescopic cylinder, beak clamping mechanism, push plate, and stop pin. The bushing is fixedly mounted on the housing. The cages of the two ball bearings are fixedly mounted inside the bushing at both ends. The shaft is fixedly mounted on the rotating body of the ball bearing. The pulley and turntable are fixedly sleeved on both ends of the shaft. The cylinder bodies of the two telescopic cylinders are fixedly mounted on the housing. The push plate and stop pin are fixedly mounted on the piston rods of the two telescopic cylinders, respectively. The turntable is provided with a stop groove that mates with the stop pin. The end cap is fixedly mounted on the outer end of the shaft.
[0006] Preferably, the beak clamping mechanism consists of a first clamping block, a second clamping block, a movable clamping block, a connecting rod, a flange, a control rod, a bolt, a T-shaped rod, and a stacked spring. The first clamping block and the second clamping block are fixedly connected. The first clamping block is fixedly installed on the outer surface of the turntable. The flange is fixedly installed on the inner surface of the turntable. A U-shaped groove is provided on the flange. The middle part of the control rod is hinged in the U-shaped groove. The movable clamping block is slidably installed in the first clamping block. The connecting rod is slidably installed on the turntable. The inner end of the connecting rod is fixedly connected to the movable clamping block. The outer end of the bolt is fixedly connected to the upper end of the control rod. The inner end of the bolt is hinged to the connecting rod. The T-shaped rod is slidably installed on the turntable. An anti-disengagement sleeve is fixedly provided on the outer end of the T-shaped rod. The stacked spring is sleeved on the T-shaped rod. The two ends of the stacked spring act on the inner surface of the turntable and the end of the T-shaped rod, respectively. The lower end of the control rod always presses against the end of the T-shaped rod. The push plate can press against the end of the T-shaped rod to compress the stacked spring.
[0007] Preferably, the pressure contact surface where the lower end of the control lever contacts the end of the T-shaped lever is a raised structure, and the outer end face of the raised structure is set as an arc surface structure.
[0008] Preferably, the upper part of the outer end of the connecting rod is provided with a T-shaped groove with a top opening, and the end of the bolt is embedded in the T-shaped groove.
[0009] Preferably, the turntable has several positioning pins arranged in a ring array on its outer end face.
[0010] Preferably, a positioning groove is provided on the outer end face of the end head.
[0011] Compared with the prior art, the advantages of this utility model are: when clamping the wire reel, the fixed shaft mounting structure can fix the turntable by the stop pin. The bird beak clamping mechanism uses the elastic force of the stacked spring to finally act on the movable clamping block to clamp and fix the copper wire. The clamping force of the movable clamping block is released by the action of the push plate on the control rod. Compared with the traditional pneumatic or electric clamping method set on the wire reel, this structure does not need to use a rotary pneumatic structure or a rotary brush, and has the advantages of simple structure and long service life. Attached Figure Description
[0012] The present invention will be further described below with reference to the accompanying drawings.
[0013] Figure 1 This is a perspective view of the present invention.
[0014] Figure 2 This is the front view of this utility model.
[0015] Figure 3 This is a 3D view of the fixed axis assembly from the front.
[0016] Figure 4 This is a 3D view of the fixed-axis assembly from the rear.
[0017] Figure 5 yes Figure 4 Enlarged structural diagram at point M.
[0018] Figure 6 It is a three-dimensional diagram of the installation structure of the movable clamping block and connecting rod.
[0019] Figure 7 This is the main view of the installation structure of the movable clamping block and connecting rod. Detailed Implementation
[0020] The present invention will now be described in detail with reference to specific embodiments:
[0021] like Figures 1 to 7 The diagram shows an automatic upper and lower plate fixed shaft mounting structure for a large copper puller, including a housing 1 and a fixed shaft assembly 2;
[0022] The fixed shaft assembly 2 consists of a bushing 21, a pulley 22, a turntable 23, a rotating shaft 24, an end 25, ball bearings, telescopic cylinders, a bird beak clamping mechanism 3, a push plate 4, and a stop pin 5. The bushing 21 is fixedly installed on the housing 1. The cages of the two ball bearings are fixedly installed inside the bushing 21 at both ends. The rotating shaft 24 is fixedly installed in the rotating body of the ball bearings. The pulley 22 and the turntable 23 are fixedly sleeved on both ends of the rotating shaft 24. The cylinder bodies of the two telescopic cylinders are fixedly installed on the housing 1. The push plate 4 and the stop pin 5 are respectively fixedly installed on the piston rods of the two telescopic cylinders. The turntable 23 is provided with a stop groove 231 that cooperates with the stop pin 5. The end 25 is fixedly installed on the outer end of the rotating shaft 24.
[0023] The bird beak clamping mechanism 3 consists of a first clamping block 31, a second clamping block 32, a movable clamping block 33, a connecting rod 34, a flange 35, a control rod 36, a bolt 37, a T-shaped rod 38, and a stacked spring 39. The first clamping block 31 and the second clamping block 32 are fixedly connected. The first clamping block 31 is fixedly installed on the outer surface of the turntable 23. The flange 35 is fixedly installed on the inner surface of the turntable 23. A U-shaped groove is provided on the flange 35. The control rod 36 is hinged in the middle of the U-shaped groove. The movable clamping block 33 is slidably installed in the through hole 311 of the first clamping block 31. The movable clamping block 33 cooperates with the second clamping block 32 to clamp the bird beak. The copper wire is clamped and fixed. The connecting rod 34 is slidably installed on the turntable 23. The inner end of the connecting rod 34 is fixedly connected to the movable clamp 33. The outer end of the bolt 37 is fixedly connected to the upper end of the control rod 36. The inner end of the bolt 37 is hinged to the connecting rod 34. The T-shaped rod 38 is slidably installed on the turntable 23. The outer end of the T-shaped rod 38 is fixedly provided with an anti-disengagement sleeve. The stacked spring 39 is sleeved and installed on the T-shaped rod 38. The two ends of the stacked spring 39 act on the inner surface of the turntable 23 and the end of the T-shaped rod 38, respectively. The lower end of the control rod 36 always presses against the end of the T-shaped rod 38. The push plate 4 can press against the end of the T-shaped rod 38 to compress the stacked spring 39. The outer ends of the first clamping block 31 and the second clamping block 32 form a beak-shaped inlet. When fixing the copper wire, the turntable 23 rotates until the T-shaped rod 38 and the push plate 4 are coaxial. The telescopic cylinder pushes the push plate 4 to contact the control rod 36, squeezing the T-shaped rod 38 and causing the control rod 36 to rotate. The upper end of the control rod 36 pulls the combination of the connecting rod 34 and the movable clamping block 33, exposing a clamping gap between the movable clamping block 33 and the second clamping block 32. The copper wire is placed in the clamping gap. The piston rod of the telescopic cylinder drives the push plate 4 to retract, releasing the pressure on the control rod 36. Under the action of the spring 39, the T-shaped rod 38 is pushed outward. The T-shaped rod 38 pushes the control rod 36 to rotate. The upper end of the control rod 36 then pushes the combination of the connecting rod 34 and the movable clamping block 33 closer to the second clamping block 32. The copper wire is clamped and fixed by the cooperation of the movable clamping block 33 and the second clamping block 32.
[0024] The pressure contact surface between the lower end of the control rod 36 and the end of the T-shaped rod 38 is a raised structure. The outer end face of the raised structure is set as an arc surface structure. The arc surface structure is in line contact with the end of the T-shaped rod 38 so that the arc surface structure and the T-shaped rod 38 can rotate relatively flexibly.
[0025] The upper part of the outer end of the connecting rod 34 is provided with a T-shaped groove 341 with a top opening. The end of the bolt 37 is embedded in the T-shaped groove 341. The end of the bolt 37 can move within the T-shaped groove 341 to achieve the purpose of hinged installation. Compared with the pin hinged installation method, this structure has the advantage of high structural strength.
[0026] Several positioning pins 232 are arranged in a ring array on the outer end face of the turntable 23. The positioning pins 232 cooperate with the positioning holes on the end face of the coil to form a guiding and positioning function.
[0027] A positioning groove 241 is provided on the outer end face of the end 25. The positioning groove 241 cooperates with the end protrusion of the movable shaft to play a guiding and radial limiting role.
[0028] The movable shaft assembly supports the spool and pushes it closer to the turntable 23. The telescopic cylinder pushes the stop pin 5 into the stop groove 231 to restrict the free rotation of the turntable 23. The copper wire structure is clamped and fixed by the bird beak clamping mechanism 3. The positioning hole of the spool is installed in conjunction with the positioning pin 232 of the turntable. The movable shaft assembly and the fixed shaft assembly 2 are pressed, fixed and supported. The telescopic cylinder drives the stop pin 5 to disengage from the stop groove 231. The pulley 22 is connected to the drive mechanism through belt drive. The rotating shaft 24 and the turntable 23 rotate synchronously with the pulley 22 to perform the winding operation.
Claims
1. A copper large-diameter automatic upper and lower plate fixed shaft mounting structure, characterized in that: Includes housing (1) and fixed shaft assembly (2); The fixed shaft assembly (2) consists of a bushing (21), a pulley (22), a turntable (23), a rotating shaft (24), an end (25), ball bearings, telescopic cylinders, a bird beak clamping mechanism (3), a push plate (4), and a stop pin (5). The bushing (21) is fixedly installed on the housing (1). The retainers of the two ball bearings are fixedly installed at both ends inside the bushing (21). The rotating shaft (24) is fixedly installed in the rotating body of the ball bearing. The pulley (22) and the turntable (23) are fixedly sleeved and installed at both ends of the rotating shaft (24). The cylinder bodies of the two telescopic cylinders are fixedly installed on the housing (1). The push plate (4) and the stop pin (5) are fixedly installed on the piston rods of the two telescopic cylinders respectively. The turntable (23) is provided with a stop groove (231) that cooperates with the stop pin (5). The end (25) is fixedly installed on the outer end of the rotating shaft (24).
2. The copper large-diameter automatic upper and lower plate fixed shaft installation structure according to claim 1, characterized in that: The beak clamping mechanism (3) consists of a first clamping block (31), a second clamping block (32), a movable clamping block (33), a connecting rod (34), a flange (35), a control rod (36), a bolt (37), a T-shaped rod (38), and a stacked spring (39). The first clamping block (31) is fixedly connected to the second clamping block (32). The first clamping block (31) is fixedly installed on the outer surface of the turntable (23). The flange (35) is fixedly installed on the inner surface of the turntable (23). A U-shaped groove is provided on the flange (35). The control rod (36) is hinged in the middle of the U-shaped groove. The movable clamping block (33) is slidably installed in the first clamping block (31). The connecting rod (34) slides... Installed on turntable (23), the inner end of connecting rod (34) is fixedly connected to movable clamp (33), the outer end of bolt (37) is fixedly connected to the upper end of control rod (36), the inner end of bolt (37) is hinged to connecting rod (34), T-shaped rod (38) is slidably installed on turntable (23), the outer end of T-shaped rod (38) is fixedly provided with anti-disengagement sleeve, and stacked spring (39) is sleeved on T-shaped rod (38). The two ends of stacked spring (39) act on the inner surface of turntable (23) and the end of T-shaped rod (38) respectively. The lower end of control rod (36) always presses against the end of T-shaped rod (38), and push plate (4) can press against the end of T-shaped rod (38) to compress stacked spring (39).
3. The copper large-diameter automatic upper and lower plate fixed shaft installation structure according to claim 2, characterized in that: The pressure contact surface between the lower end of the control lever (36) and the end of the T-shaped lever (38) is a raised structure, and the outer end face of the raised structure is set as an arc surface structure.
4. The copper large-diameter automatic upper and lower plate fixed shaft installation structure according to claim 2, characterized in that: The upper part of the outer end of the connecting rod (34) is provided with a T-shaped groove (341) with a top opening, and the end of the bolt (37) is embedded in the T-shaped groove (341).
5. The copper large-diameter automatic upper and lower plate fixed shaft installation structure according to claim 1, characterized in that: The turntable (23) has several positioning pins (232) arranged in a ring array on its outer end face.
6. The copper large-diameter automatic upper and lower plate fixed shaft installation structure according to claim 1, characterized in that: A positioning groove (241) is provided on the outer end face of the end (25).