Punching device for aluminum alloy brake chamber

Abstract

The utility model discloses an aluminum alloy brake chamber stamping device, and relates to the technical field of aluminum alloy machining. The device comprises an operation table and a punching machine, the top of the operation table is fixedly connected with a lower die, the top of the lower die makes contact with an upper die, the top of the upper die is fixedly connected with the output end of the bottom of the punching machine, the outer surface of the upper die is fixedly connected with four sliding blocks, and the outer surfaces of the sliding blocks are slidably connected with limiting grooves. The corresponding sides of the two limiting grooves are fixedly connected with first supporting blocks, and the bottoms of the first supporting blocks are fixedly connected with the top of the operation table. By arranging the limiting groove, specifically starting the punching machine, driving the upper die to move downwards to make contact with the lower die, conducting punching forming on aluminum alloy, sliding the sliding block on the inner wall of the limiting groove in the punching process, conducting the precise guiding effect on the upper die, avoiding deviation, and solving the problems that after an existing punching device conducts punching forming, the size and shape of a brake chamber are prone to difference, and the punching efficiency is high. The product quality is influenced.

Description

Technical Field

[0001] This utility model belongs to the field of aluminum alloy processing technology, and in particular relates to an aluminum alloy brake chamber stamping device. Background Technology

[0002] Aluminum alloy brake chambers are one of the key components in automotive braking systems, and their quality directly affects the performance and safety of the braking system. In the production process of aluminum alloy brake chambers, stamping is an important forming step. However, when existing stamping equipment is used, its rigid stamping method is prone to wear after long-term use, resulting in misalignment of the upper and lower dies. After stamping, the size and shape of the brake chamber are prone to differences, and its precision is difficult to meet the design requirements, affecting product quality. Utility Model Content

[0003] The purpose of this invention is to provide an aluminum alloy brake chamber stamping device. By setting a limiting groove, specifically, when the stamping machine is started, the upper mold moves downward to contact the lower mold, and the aluminum alloy is stamped and formed. During stamping, the slider slides on the inner wall of the limiting groove, providing precise guidance for the upper mold. The top of the buffer plate contacts the bottom of the operating table, and the spring force at the bottom of the buffer plate dynamically compensates for the springback of the upper mold during stamping. This solves the problem that the size and shape of the brake chamber are prone to differences after stamping in existing stamping devices, which affects product quality.

[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0005] This utility model relates to an aluminum alloy brake chamber stamping device, comprising an operating table and a stamping machine. A lower die is fixedly connected to the top of the operating table, and an upper die is in contact with the top of the lower die. The top of the upper die is fixedly connected to the bottom output end of the stamping machine. Four sliders are fixedly connected to the outer surface of the upper die, and limit grooves are slidably connected to the outer surface of the sliders. A support block is fixedly connected to one side of two corresponding limit grooves. The bottom of the support block is fixedly connected to the top of the operating table. A buffer plate is slidably connected to the bottom of the limit grooves, and the top of the buffer plate is in contact with the bottom of the slider. A spring is fixedly connected to the bottom of the buffer plate, and the bottom of the spring is fixedly connected to the top of the operating table. The sliding guide structure of the sliders and limit grooves enhances the stability of the vertical movement of the upper die, avoids poor workpiece forming caused by skewing, and dynamically compensates for the springback of the upper die after stamping by combining the spring and the buffer plate, thereby improving stamping efficiency.

[0006] Furthermore, the lower mold has several push rods slidably connected inside, the bottom of the operating table has a sliding groove, the inner wall of the sliding groove has a connecting plate slidably connected, and the top of the connecting plate is fixedly connected to the bottom of the push rod.

[0007] Furthermore, an electric push rod is fixedly connected to the bottom of the operating table via a support frame. The top output end of the electric push rod is fixedly connected to the bottom of the connecting plate. The linkage design between the push rod and the connecting plate can quickly eject the workpiece after stamping, avoiding workpiece deformation or mold damage caused by manual prying.

[0008] Furthermore, two support blocks are fixedly connected to the top of the operating table near the left side of the lower mold. Two feeding rollers are rotatably connected to the corresponding side of the two support blocks. An electric push rod provides stable power to drive the push rod to eject the workpiece, realizing automated demolding, improving production efficiency and reducing operational risks.

[0009] Furthermore, several anti-slip blocks are fixedly connected to the outer surface of the feeding roller. Gear 1 is fixedly connected to the front of the upper feeding roller, and gear 2 is fixedly connected to the front of the lower feeding roller. The cooperation structure between the support block 2 and the feeding roller can stably transport aluminum alloy sheets to the stamping station, reduce manual intervention, and ensure the smoothness of continuous production.

[0010] Furthermore, the bottom of gear one is meshed with the top of gear two, and a motor is fixedly connected to the front of the support block two located on the front. The output end of the motor on the back is fixedly connected to the front of gear two. The anti-slip block increases the friction between the feeding roller and the plate, preventing slippage. The gear meshing transmission ensures that the upper and lower feeding rollers rotate synchronously, improving the feeding accuracy.

[0011] Furthermore, a feeding frame is fixedly connected to the left side of the feeding roller via a support frame, and a waste trough is fixedly connected to the top of the operating table. The feeding frame guides the sheet metal accurately into the stamping area, and the waste trough collects stamping waste, keeping the operating table clean and improving operational safety and efficiency.

[0012] This utility model has the following beneficial effects:

[0013] This utility model, by setting a limiting groove, specifically starts the stamping machine, drives the upper mold to move downward and contact the lower mold to stamp aluminum alloy. During stamping, the slider slides on the inner wall of the limiting groove to provide precise guidance for the upper mold. The top of the buffer plate contacts the bottom of the operating table, and the spring force at the bottom of the buffer plate is used to dynamically compensate for the springback of the upper mold during stamping, thereby improving the forming accuracy and stamping efficiency.

[0014] This utility model, by setting up feeding rollers, specifically first passes the aluminum alloy on the feeding frame through the space between two feeding rollers, starts the motor, drives gear two to rotate, and due to the meshing relationship between gear one and gear two, drives the two feeding rollers to rotate synchronously in opposite directions, feeding out the aluminum alloy. Anti-slip blocks are set on the outer surface of the feeding rollers to prevent slippage, and automatic feeding avoids manual intervention, thus improving production efficiency.

[0015] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the top structure of the operating table of this utility model;

[0019] Figure 3 This utility model Figure 2 A schematic diagram of the enlarged structure of A in the middle;

[0020] Figure 4 This is a schematic diagram of the buffer plate structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the bottom structure of the operating table of this utility model.

[0022] The attached diagram lists the components represented by each number as follows:

[0023] 1. Operating table; 11. Lower mold; 12. Upper mold; 121. Slider; 122. Limiting groove; 123. Support block one; 13. Buffer plate; 131. Spring; 14. Push rod; 141. Slide groove; 142. Connecting plate; 143. Electric push rod; 15. Support block two; 151. Feeding roller; 152. Anti-slip block; 153. Gear one; 154. Gear two; 155. Motor; 16. Feeding rack; 17. Scrap trough; 2. Stamping machine. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0025] Please see Figures 1-5As shown, this utility model is an aluminum alloy brake chamber stamping device, including an operating table 1 and a stamping machine 2. A lower mold 11 is fixedly connected to the top of the operating table 1, and an upper mold 12 is in contact with the top of the lower mold 11. The top of the upper mold 12 is fixedly connected to the bottom output end of the stamping machine 2. Four sliders 121 are fixedly connected to the outer surface of the upper mold 12. Limiting grooves 122 are slidably connected to the outer surface of the sliders 121. Support blocks 123 are fixedly connected to one side of two corresponding limiting grooves 122. The bottom of the support blocks 123 is fixedly connected to the top of the operating table 1. A buffer plate 13 is slidably connected to the bottom of the limiting grooves 122. The top of the buffer plate 13 contacts the bottom of the slider 121. A spring 131 is fixedly connected to the bottom of the buffer plate 13. The bottom of the spring 131 is fixedly connected to the top of the operating table 1. By setting a limiting groove 122, specifically, the stamping machine 2 is started, which drives the upper mold 12 to move downward and contact the lower mold 11 to stamp the aluminum alloy. During stamping, the slider 121 slides on the inner wall of the limiting groove 122 to provide precise guidance for the upper mold 12. The top of the buffer plate 13 contacts the bottom of the operating table 1. The elastic force of the spring 131 at the bottom of the buffer plate 13 is used to dynamically compensate for the springback of the upper mold 12 during stamping, thereby improving the forming accuracy and stamping efficiency.

[0026] The lower mold 11 has several push rods 14 slidably connected inside. The bottom of the operating table 1 has a slide groove 141. A connecting plate 142 is slidably connected to the inner wall of the slide groove 141. The top of the connecting plate 142 is fixedly connected to the bottom of the push rod 14.

[0027] An electric push rod 143 is fixedly connected to the bottom of the control panel 1 via a support frame, and the top output end of the electric push rod 143 is fixedly connected to the bottom of the connecting plate 142.

[0028] Two support blocks 15 are fixedly connected to the top of the operating table 1 near the left side of the lower mold 11. Two feeding rollers 151 are rotatably connected to the corresponding side of the two support blocks 15.

[0029] Several anti-slip blocks 152 are fixedly connected to the outer surface of the feeding roller 151. Gear 153 is fixedly connected to the front of the upper feeding roller 151, and gear 2 154 is fixedly connected to the front of the lower feeding roller 151.

[0030] The bottom of gear 153 meshes with the top of gear 2154. A motor 155 is fixedly connected to the front of the support block 215 located on the front. The output end of the motor 155 is fixedly connected to the front of gear 2154. By setting up feeding rollers 151, the aluminum alloy on the feeding frame 16 is first passed between the two feeding rollers 151. The motor 155 is started, which drives gear 2154 to rotate. Due to the meshing relationship between gear 153 and gear 2154, the two feeding rollers 151 will rotate synchronously in opposite directions, feeding out the aluminum alloy. Anti-slip sliders 152 are set on the outer surface of the feeding rollers 151 to prevent slippage. Automatic feeding avoids manual intervention and improves production efficiency.

[0031] A feeding rack 16 is fixedly connected to the left side of the feeding roller 151 via a support frame, and a waste trough 17 is fixedly connected to the top of the operating table 1.

[0032] A specific application of this embodiment is as follows: In use, the aluminum alloy on the feeding rack 16 is first passed between the two feeding rollers 151. The motor 155 is started, driving the gear 154 to rotate. Due to the meshing relationship between gear 153 and gear 154, the two feeding rollers 151 will rotate synchronously in opposite directions, feeding the aluminum alloy out. Anti-slip blocks 152 are provided on the outer surface of the feeding rollers 151 to prevent slippage. Then, the stamping press 2 is started, driving the upper die 12 to move downwards and contact the lower die 11, stamping the aluminum alloy into shape. When pressing, the slider 121 slides on the inner wall of the limiting groove 122 to provide precise guidance for the upper mold 12. The top of the buffer plate 13 contacts the bottom of the operating table 1. The spring force of the bottom spring 131 of the buffer plate 13 is used to dynamically compensate for the springback of the upper mold 12 during stamping. After stamping is completed, the electric push rod 143 is activated, which drives the connecting plate 142 to slide on the inner wall of the slide groove 141, so that the push rod 14 slides inside the lower mold 11 to push out the formed part. The waste generated during stamping can be placed in the waste tank 17 for collection.

[0033] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A stamping device for an aluminum alloy brake chamber, characterized in that: The device includes an operating table (1) and a stamping machine (2). A lower mold (11) is fixedly connected to the top of the operating table (1). An upper mold (12) is in contact with the top of the lower mold (11). The top of the upper mold (12) is fixedly connected to the bottom output end of the stamping machine (2). Four sliders (121) are fixedly connected to the outer surface of the upper mold (12). Limiting grooves (122) are slidably connected to the outer surface of the sliders (121). Support blocks (123) are fixedly connected to one side of the two limiting grooves (122). The bottom of the support blocks (123) is fixedly connected to the top of the operating table (1). A buffer plate (13) is slidably connected to the bottom of the limiting grooves (122). The top of the buffer plate (13) is in contact with the bottom of the sliders (121). A spring (131) is fixedly connected to the bottom of the buffer plate (13). The bottom of the spring (131) is fixedly connected to the top of the operating table (1).

2. The aluminum alloy brake chamber stamping device according to claim 1, characterized in that, The lower mold (11) has several push rods (14) slidably connected inside. The bottom of the operating table (1) is provided with a slide groove (141). A connecting plate (142) is slidably connected to the inner wall of the slide groove (141). The top of the connecting plate (142) is fixedly connected to the bottom of the push rod (14).

3. The aluminum alloy brake chamber stamping device according to claim 2, characterized in that, The bottom of the operating table (1) is fixedly connected to an electric push rod (143) via a support frame, and the top output end of the electric push rod (143) is fixedly connected to the bottom of the connecting plate (142).

4. The aluminum alloy brake chamber stamping device according to claim 3, characterized in that, The top of the operating table (1) is fixedly connected to two support blocks (15) near the left side of the lower mold (11), and two feeding rollers (151) are rotatably connected to the corresponding side of the two support blocks (15).

5. The aluminum alloy brake chamber stamping device according to claim 4, characterized in that, The outer surface of the feeding roller (151) is fixedly connected with several anti-slip blocks (152). The front of the upper feeding roller (151) is fixedly connected with a gear one (153), and the front of the lower feeding roller (151) is fixedly connected with a gear two (154).

6. The aluminum alloy brake chamber stamping device according to claim 5, characterized in that, The bottom of gear one (153) meshes with the top of gear two (154). The front of the support block two (15) located on the front is fixedly connected to a motor (155), and the output end of the back of the motor (155) is fixedly connected to the front of gear two (154).

7. The aluminum alloy brake chamber stamping device according to claim 6, characterized in that, The feeding roller (151) is fixedly connected to the feeding frame (16) on the left side by a support frame, and the operating table (1) is fixedly connected to the waste trough (17) on the top.

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