Adjustable continuous forming equipment

Abstract

The utility model relates to the technical field of rhinestone machining, in particular to adjustable continuous forming equipment which comprises a sliding rail, a moving block is arranged above the sliding rail, a first conveyor is attached to the front of the sliding rail, a second conveyor is attached to one side of the sliding rail, and a forming machine is arranged behind the sliding rail. A shell of a first motor is installed on one side of the sliding rail through a screw, and a lead screw is installed on an output shaft on one side of the first motor through a screw. A fixed plate is arranged above the movable block, a raw material box is attached to the upper portion of the fixed plate, and an induction piece is installed on one side of the fixed plate through screws. According to the improved forming equipment, two directions are arranged for adjusting discharging, the proper discharging direction can be selected according to the positions of other surrounding equipment, a production line or a material storage area, and therefore the forming equipment is convenient to use. And meanwhile, automatic material pushing is arranged, manual participation is reduced, and the efficiency of the whole production line is improved.

Description

Technical Field

[0001] This utility model relates to the field of water drilling technology, specifically to an adjustable continuous forming device. Background Technology

[0002] Crystal diamonds are crystals cut with diamond cuts. The mineral name is quartz. National standards stipulate that names combining the names of two natural gemstones should not be used. Crystal diamonds and rhinestones are jewelry accessories made by cutting artificial crystal glass into diamond facets.

[0003] In the process of realizing this utility model, the inventors discovered the following problems with the existing technology: 1. In some large-scale rhinestone production plants, multiple production lines of different types operate simultaneously. The fixed discharge direction is not conducive to the collaborative work between different production lines. For example, when it is necessary to transfer some rhinestones from one forming production line to another production line for special processing, since the discharge direction cannot be adjusted, the material cannot be directly transferred. It is necessary to detour the transmission route or use additional transfer equipment, which will reduce the collaborative efficiency of production; 2. Manually placing the forming plate in the appropriate position to receive the raw material and then moving it away is much more time-consuming than automated mechanical pushing. Especially in large-scale production, this slow feeding method will become a bottleneck in the production process, resulting in a significant decrease in output per unit time. Utility Model Content

[0004] The purpose of this invention is to provide an adjustable continuous forming device to solve the problem mentioned in the background art where multiple production lines of different types operate simultaneously in a drilling production plant, and a fixed discharge direction is not conducive to the coordinated work between different production lines. To achieve the above objective, this invention provides the following technical solution: an adjustable continuous forming device, including a slide rail, a movable block above the slide rail, a first conveyor attached to the front of the slide rail, a second conveyor attached to one side of the slide rail, and a forming machine located behind the slide rail;

[0005] The housing of the first motor is mounted on one side of the slide rail by screws, and a lead screw is mounted on the output shaft of the first motor by screws.

[0006] A fixed plate is provided above the moving block, and a raw material box is attached to the top of the fixed plate. A sensor is installed on one side of the fixed plate by screws, and the housing of a cylinder is installed on the other side of the fixed plate by screws. A motor controller is provided on one side of the cylinder, and a push plate is installed on the output shaft of one side of the cylinder by screws.

[0007] More preferably, the pusher plate is configured to slide horizontally via a cylinder.

[0008] More preferably, the internal components of the first and second conveyors consist of a support frame, a drive shaft, a driven shaft, a support shaft, a second motor, a proximity switch, and a conveyor belt. The drive shaft and the driven shaft are connected by a belt drive through the conveyor belt, and the drive shaft is connected by a second motor to form a rotating structure.

[0009] More preferably, the housing of a third motor is mounted on the top of the movable block by screws, the upper output shaft of the third motor is connected to the support shaft by screws, and the fixed plate forms a rotating structure through the support shaft.

[0010] More preferably, the motor controller is connected to the third motor via a cable, and the motor controller is also connected to the proximity switch of the first conveyor and the proximity switch of the second conveyor via cables.

[0011] More preferably, the lead screw is configured as a rotating structure via a first motor.

[0012] More preferably, the internal groove of the slide rail is consistent with the lower protrusion structure of the moving block, and the moving block forms a horizontal sliding structure through the lead screw.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] In this invention, the third motor can adjust the transmission direction of the first and second conveyors through the motor controller. This means that the transmission direction of the raw material box can be flexibly changed. Compared with a fixed discharge direction, in the coordination between different production lines, the material can be directly transmitted to the corresponding production line according to the demand, without the need for detour transmission routes or the use of additional transfer equipment. This improves the coordination efficiency of production and makes the material flow between different production lines smoother, better adapting to the situation where multiple different types of production lines are operating simultaneously in a large-scale water drill production plant.

[0015] In this invention, the first motor rotates the lead screw to drive the moving block to move, so that the raw material box accurately reaches the bottom of the molding machine to receive the raw material. This process is automated. Compared with manually placing the molding plate in the appropriate position to receive the raw material, the automated mechanical pushing is faster and more accurate, reducing the time wasted due to manual operation. Attached Figure Description

[0016] Figure 1 This is a front view structural diagram of the present invention;

[0017] Figure 2 This is a top view of the structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the slide rail of this utility model;

[0019] Figure 4 This is a schematic diagram of the structure above the movable block of this utility model.

[0020] In the diagram: 1. Slide rail; 101. First motor; 102. Lead screw; 2. Moving block; 201. Motor controller; 202. Cylinder; 203. Push plate; 204. Induction plate; 205. Raw material box; 206. Fixing plate; 3. First conveyor; 4. Molding machine; 5. Second conveyor. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1 to 4 This utility model provides a technical solution: an adjustable continuous molding device, including a slide rail 1, a moving block 2 above the slide rail 1, a first conveyor 3 attached to the front of the slide rail 1, a second conveyor 5 attached to one side of the slide rail 1, and a molding machine 4 attached to the rear of the slide rail 1.

[0023] The housing of the first motor 101 is mounted on one side of the slide rail 1 by screws, and the output shaft of the first motor 101 is mounted on the lead screw 102 by screws.

[0024] A fixed plate 206 is provided above the movable block 2. A raw material box 205 is attached to the top of the fixed plate 206. A sensor plate 204 is installed on one side of the fixed plate 206 by screws. The housing of the cylinder 202 is installed on the other side of the fixed plate 206 by screws. A motor controller 201 is provided on one side of the cylinder 202. A push plate 203 is installed on the output shaft of one side of the cylinder 202 by screws.

[0025] In this embodiment, as Figure 1 , Figure 2 and Figure 4As shown, the pusher plate 203 forms a horizontal sliding structure via the cylinder 202; the raw material box 205 is smoothly pushed. When the raw material box 205 needs to be transferred from its current position to the first conveyor 3, the cylinder 202 pushes the pusher plate 203. Since the pusher plate 203 and the cylinder 202 form a horizontal sliding structure, it can ensure that the pusher plate 203 applies a stable force in the horizontal direction, thereby smoothly transferring the raw material box 205 onto the first conveyor 3. This pushing method can precisely control the movement of the raw material box 205, avoiding shaking or tilting of the raw material box 205 during transmission, thus ensuring stable transportation of the raw materials. Compared to traditional manual handling or simple mechanical pushing methods, this pusher plate 203 structure driven by cylinder 202 is more precise. Traditional methods may cause positional deviations in the raw material box 205 during the conveying process due to the instability of manual operation or the insufficient precision of simple mechanical pushing, or even cause the raw materials to spill. However, by controlling the horizontal sliding of the pusher plate 203 by cylinder 202, the pushing distance and speed can be precisely controlled as needed, improving the reliability and stability of the entire transmission process. At the same time, the cylinder 202 drive can be easily integrated into the automated control system, facilitating automated production.

[0026] In this embodiment, as Figure 1 , Figure 2 and Figure 4 As shown, the internal components of the first conveyor 3 and the second conveyor 5 consist of a support frame, a drive shaft, a driven shaft, a support shaft, a second motor, a proximity switch, and a conveyor belt. The drive shaft and the driven shaft are connected by a belt drive through the conveyor belt, and the drive shaft forms a rotating structure through the second motor. The internal structure of the first conveyor 3 and the second conveyor 5 enables efficient transportation of the raw material box 205. The support frame provides stable support for the entire conveyor. The drive shaft rotates under the drive of the second motor, which drives the driven shaft to rotate through the conveyor belt, thereby making the conveyor belt run. The proximity switch can detect the position information of the raw material box 205 or other related components. This information can be used to control the operation of the motor and other operations to ensure that the raw material box 205 can be transported on the conveyor belt according to a predetermined path and rhythm. For example, when the raw material box 205 reaches a specific position on the conveyor belt, the proximity switch can transmit a signal to the control system to control the second motor to stop or change speed, thereby achieving precise positioning and transportation.

[0027] In this embodiment, as Figure 1 , Figure 2 and Figure 4As shown, the housing of the third motor is screwed onto the top of the moving block 2. The output shaft of the third motor is connected to the support shaft via screws, and the fixed plate 206 forms a rotating structure via the support shaft. The housing of the third motor is installed on the top of the moving block 2, and the output shaft of the third motor is connected to the support shaft, allowing the fixed plate 206 to rotate via the support shaft. This structure enables the rotation of the raw material box 205. After the raw material is filled, the third motor drives the fixed plate 206 and the raw material box 205 to rotate, making it easy to adjust the filled raw material box 205 to a suitable position so that it can be pushed to the first conveyor by the push plate 203. 3. For example, by rotating, the opening direction or specific mark of the raw material box 205 can be aligned with the push plate 203 or the inlet direction of the first conveyor 3, which facilitates subsequent transmission operations. Traditional water drilling equipment may not have such a rotation function, which causes the raw material box 205 to be fixed in position after being filled with raw materials, requiring manual adjustment or repositioning through complex mechanical devices before the next transmission can be carried out. However, the rotating structure driven by the third motor can easily achieve automatic adjustment inside the equipment, reducing manual intervention, improving production efficiency, and better adapting to different production processes and layout requirements.

[0028] In this embodiment, as Figure 1 , Figure 2 and Figure 4 As shown, the motor controller 201 is connected to the third motor via a cable, and is also connected to the proximity switches of the first conveyor 3 and the second conveyor 5 via cables. The motor controller 201, by connecting the third motor and the proximity switches of the first and second conveyors 3 and 5 via cables, plays a centralized control role. It receives position signals from the proximity switches and controls the third motor based on these signals, thereby achieving precise control of the rotation of the raw material box 205. Simultaneously, the motor controller 201 can also use signals from the proximity switches on the conveyors to control the operation of the conveyor motors, ensuring accurate transmission of the raw material box 205 at each stage. The motor controller 201 can better coordinate the actions between various components. By receiving and processing signals from the proximity switches, an automated production process can be achieved. For example, when the raw material box 205 rotates to the appropriate position, the proximity switch sends a signal to the motor controller 201, and the motor controller 201 immediately stops the rotation of the third motor. This precise control method can avoid production failures caused by human error or inaccurate mechanical linkage, improving equipment reliability and production accuracy.

[0029] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the lead screw 102 forms a rotating structure via the first motor 101. The first motor 101 drives the lead screw 102 to rotate, and this rotating structure is the power source for the horizontal movement of the moving block 2. The rotation of the lead screw 102 causes the moving block 2 to move along the thread direction of the lead screw 102, so that the material box 205 placed on the moving block 2 can reach the predetermined position below the molding machine 4 for easy reception of rhinestone materials. Compared with the traditional positioning method, this lead screw 102 transmission structure is more precise. When traditional rhinestone molding equipment moves the material box 205 below the molding machine 4, it uses simple guide rail sliding or a less precise transmission method, which is prone to positional deviation. However, due to its own thread characteristics, the lead screw 102 transmission can achieve high-precision position control. The first motor 101 can accurately control the rotation angle and speed of the lead screw 102, thereby accurately controlling the position of the moving block 2, ensuring that the material box 205 can accurately receive the rhinestone materials, improving the accuracy of material reception and production quality.

[0030] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, the internal groove of the slide rail 1 matches the lower protrusion structure of the moving block 2, and the moving block 2 forms a horizontal sliding structure through the lead screw 102; the internal groove of the slide rail 1 matches the lower protrusion structure of the moving block 2, providing guidance and support for the moving block 2. The moving block 2 forms a horizontal sliding structure through the lead screw 102, so that the moving block 2 can move horizontally and stably along the slide rail 1 under the drive of the lead screw 102. This structure ensures the stability of the raw material box 205 during the movement process and avoids it from shaking up and down or deviating from the predetermined track.

[0031] The usage method and advantages of this utility model: The adjustable continuous molding equipment operates as follows:

[0032] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, firstly, the moving block 2 is in the initial position of the slide rail 1, and the material box 205 is placed above the fixed plate 206. The first motor 101 rotates the lead screw 102 clockwise. The thread of the lead screw 102 is consistent with the thread of the threaded sleeve in the middle of the moving block 2, so that the moving block 2 moves along the thread direction of the lead screw 102, which facilitates the material box 205 to reach the bottom of the molding machine 4 to receive the rhinestone material. This ensures that the material box 205 can be accurately delivered to the predetermined position under the molding machine 4, reducing the problem of inaccurate material receiving caused by position deviation. The molding machine 4 is equipped with a screw device. The rotation of the screw can push the material forward. The screw is usually installed in a tubular channel, and the material is surrounded in the channel. When the screw rotates, its helical blades will generate friction with the material, pushing the material along the channel towards the material box 205. For example, in the conveying of some slightly viscous rhinestone material, the screw pitch and speed can be adjusted according to the properties of the material and The required conveying volume is adjusted, and the rotation of the screw can be precisely controlled by the motor, thereby controlling the speed and amount of raw material feeding. The raw material enters the slot of the raw material box 205 below. The support shaft of the third motor rotates clockwise, and the support shaft drives the fixed plate 206 and the raw material box 205 filled with raw material to rotate in sequence. The sensing plate 204 on one side of the fixed plate 206 is opposite to the proximity switch above the first conveyor 3. The proximity switch transmits the signal to the motor controller 201. The motor controller 201 stops the third motor from rotating. The cylinder 202 pushes the push plate 203, and the push plate 203 smoothly pushes the raw material box 205. The cylinder 202 is controlled by the main control panel of the molding machine 4. The raw material box 205 is fed into the first conveyor 3. The third motor can adjust the transmission in two directions between the first conveyor 3 and the second conveyor 5 through the motor controller 201. The first motor 101, the second motor, and the third motor are all controlled by the main control panel of the molding machine 4.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An adjustable continuous forming device, comprising a slide rail (1), characterized in that: A moving block (2) is provided above the slide rail (1), a first conveyor (3) is attached to the front of the slide rail (1), a second conveyor (5) is attached to one side of the slide rail (1), and a forming machine (4) is provided behind the slide rail (1). The housing of the first motor (101) is mounted on one side of the slide rail (1) by screws, and the output shaft of the first motor (101) is mounted on the lead screw (102) by screws. A fixing plate (206) is provided above the moving block (2), and a raw material box (205) is attached to the top of the fixing plate (206). A sensor plate (204) is installed on one side of the fixing plate (206) by screws, and the housing of a cylinder (202) is installed on the other side of the fixing plate (206) by screws. A motor controller (201) is provided on one side of the cylinder (202), and a push plate (203) is installed on the output shaft of one side of the cylinder (202) by screws.

2. The adjustable continuous forming apparatus of claim 1, wherein: The push plate (203) forms a horizontal sliding structure through the cylinder (202).

3. The adjustable continuous forming apparatus of claim 1, wherein: The internal components of the first conveyor (3) and the second conveyor (5) consist of a support frame, a drive shaft, a driven shaft, a support shaft, a second motor, a proximity switch, and a conveyor belt. The drive shaft and the driven shaft are connected by a belt drive through the conveyor belt, and the drive shaft is connected by a rotating structure through the second motor.

4. The adjustable continuous forming apparatus of claim 1, wherein: The housing of the third motor is mounted on the top of the moving block (2) by screws. The upper output shaft of the third motor is connected to the support shaft by screws, and the fixed plate (206) forms a rotating structure through the support shaft.

5. The adjustable continuous forming apparatus of claim 1, wherein: The motor controller (201) is connected to the third motor via a cable, and the motor controller (201) is also connected to the proximity switch of the first conveyor (3) and the proximity switch of the second conveyor (5) via cables.

6. The adjustable continuous forming apparatus of claim 1, wherein: The lead screw (102) forms a rotating structure via the first motor (101).

7. The adjustable continuous forming apparatus of claim 1, wherein: The internal groove of the slide rail (1) is consistent with the lower protrusion structure of the moving block (2), and the moving block (2) forms a horizontal sliding structure through the lead screw (102).

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