Melting device for modified crosslinked polystyrene material

Abstract

The utility model discloses a melting device of modified cross-linked polystyrene material, relates to chemical material preparation technical field, including bottom plate and fixed support frame of bottom plate top, bottom plate top is fixed with mounting frame, mounting frame both sides are rotatingly equipped with the rotating shaft in penetrating mode, and the melting cylinder is fixed between the two rotating shaft jointly, a cavity is formed in the side portion of the melting cylinder, a heating rod is fixedly embedded in the cavity, a strip-shaped hole is formed in the supporting frame, the side portion of the strip-shaped hole is slidably sleeved with a movable plate, a stirrer is fixedly arranged at the top of the movable plate, and the lower end of the stirrer extends into the melting cylinder. A separation driving mechanism and a transmission mechanism which are used for driving the melting cylinder to rotate are arranged on the side part of the moving plate. After the stirrer is separated from the melting device, the melting device can be driven to rotate, so that the opening of the melting device is horizontally arranged, and an operator can conveniently stretch into the device to collect a modified polystyrene material.

Description

Technical Field

[0001] This utility model relates to the field of chemical material preparation technology, specifically to a melting device for modified cross-linked polystyrene material. Background Technology

[0002] Modified cross-linked polystyrene is a type of high-performance polymer material obtained from polystyrene through cross-linking reaction and subsequent modification treatment. In its preparation process, the modified material needs to be mixed and melted with polystyrene raw material. For example, the patent document with announcement number CN217752199U discloses an efficient melt blending device for the preparation of flame-retardant polystyrene foam. The melt blending device is equipped with a processing box, a support, a feed pipe, a discharge pipe, an inclined plate, a mounting box, a dual-axis motor, a drive shaft, and a stirring rod. The dual-axis motor can drive the drive shaft to rotate, and the drive shaft can drive the stirring rod to rotate, so as to stir and mix the raw materials.

[0003] However, in the aforementioned device, after the material is melted, it is conveyed laterally to the rest of the equipment. But polystyrene material has a certain stickiness after melting, and it is easy to stick to the inner wall of the melting device during feeding. The existing melting device is completely sealed, which means that the attached material cannot be effectively collected and picked up, resulting in waste of molten material and reducing the efficiency of the melting device. Summary of the Invention

[0004] In view of the problems existing in the melting devices for modified cross-linked polystyrene materials, this utility model is proposed.

[0005] Therefore, the purpose of this utility model is to provide a melting device for modified cross-linked polystyrene materials, which solves the problem that the modified polystyrene materials easily adhere to the inner wall of the device after melting, making them difficult to collect and clean effectively.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A melting device for modified cross-linked polystyrene material includes a base plate and a support frame fixedly disposed on the top of the base plate. A mounting frame is fixedly disposed on the top of the base plate. Rotating shafts are rotatably disposed on both sides of the mounting frame. A melting cylinder is fixedly disposed between the two rotating shafts. A cavity is opened on the side of the melting cylinder, and a heating rod is fixedly embedded in the cavity.

[0008] The support frame has a strip-shaped hole inside, and a movable plate is slidably fitted on the side of the strip-shaped hole. A stirrer is fixedly installed on the top of the movable plate, and the lower end of the stirrer extends into the melting cylinder.

[0009] The side of the moving plate is provided with a separation drive mechanism and a transmission mechanism for driving the rotation of the molten cylinder.

[0010] Preferably, the separation drive mechanism includes a drive screw, which is rotatably disposed within the strip-shaped hole. A motor is fixedly disposed on the top of the support frame. The output shaft of the motor passes through the strip-shaped hole and is fixedly connected to the drive screw. The drive screw is threaded inside the movable plate. A drive rack is fixedly disposed on the outer wall of the movable plate. A first crossbar is rotatably disposed on the upper end of the outer wall of the support frame. A spur gear is fixedly sleeved on the wall of the first crossbar. The drive rack is configured to cooperate with the spur gear.

[0011] Preferably, the transmission mechanism includes a worm gear and a worm. The worm gear is fixedly sleeved with a rotating shaft. A second crossbar is rotatably provided at the lower end of the outer wall of the support frame. Synchronous pulleys are fixedly sleeved on the walls of both the second and first crossbars. A synchronous belt is provided for external transmission of the synchronous pulleys. Two mounting plates are fixedly provided on the top of the base plate. The worm is rotatably disposed between the two mounting plates and cooperates with the worm gear. A bevel gear is fixedly provided at one end of the worm and the second crossbar, and the two bevel gears cooperate with each other.

[0012] Preferably, the heating rod is arranged in a spiral wound configuration.

[0013] Furthermore, the movable plate has through holes inside that slide to cooperate with the side of the strip hole.

[0014] Preferably, the mounting bracket is a U-shaped bracket.

[0015] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0016] 1. This utility model, through the provided mounting frame, rotating shaft, melting cylinder, strip hole, moving plate, stirrer, separation drive mechanism and transmission mechanism, can drive the melting device to rotate after the stirrer is separated from the melting device, so that the opening of the melting device is set horizontally, which makes it convenient for the operator to reach into the device to collect the modified polystyrene material and ensures the collection effect. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 For the present utility model Figure 1 Enlarged schematic diagram of part A;

[0020] Figure 3 This is a three-dimensional structural diagram of the movable plate of this utility model.

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Base plate; 2. Support frame; 3. Mounting frame; 4. Rotating shaft; 5. Melting cylinder; 6. Heating rod; 7. Moving plate; 8. Stirrer; 9. Drive screw; 10. Motor; 11. Drive rack; 12. First crossbar; 13. Circular gear; 14. Worm gear; 15. Worm; 16. Second crossbar; 17. Synchronous pulley; 18. Synchronous belt; 19. Mounting plate; 20. Bevel gear; 21. Perforation. Detailed Implementation

[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0024] This utility model discloses a melting device for modified cross-linked polystyrene material.

[0025] This utility model provides, for example Figure 1-3 The device for melting modified cross-linked polystyrene material shown includes a base plate 1 and a support frame 2 fixedly mounted on the top of the base plate 1. A mounting frame 3 is fixedly mounted on the top of the base plate 1. The mounting frame 3 is a U-shaped frame. Rotating shafts 4 are rotatably mounted on both sides of the mounting frame 3. A melting cylinder 5 is fixedly mounted between the two rotating shafts 4. A cavity is opened on the side of the melting cylinder 5. A heating rod 6 is fixedly embedded in the cavity. The heating rod 6 is spirally wound.

[0026] The support frame 2 has a strip-shaped hole inside, and a movable plate 7 is slidably fitted on the side of the strip-shaped hole. The movable plate 7 has a through hole 21 inside that matches the sliding side of the strip-shaped hole. A stirrer 8 is fixedly installed on the top of the movable plate 7, and the lower end of the stirrer 8 extends into the melting cylinder 5.

[0027] In order to ensure that the stirrer 8 moves upward and separates from the molten cylinder 5, the molten cylinder 5 can be stably driven to rotate, such as... Figure 1-2As shown, the side of the movable plate 7 is provided with a separation drive mechanism and a transmission mechanism for driving the molten cylinder 5 to rotate. The separation drive mechanism includes a drive screw 9, which is rotatably disposed in a slotted hole. A motor 10 is fixedly disposed on the top of the support frame 2. The end of the output shaft of the motor 10 passes through the slotted hole and is fixedly connected to the drive screw 9. The drive screw 9 is threaded inside the movable plate 7. A drive rack 11 is fixedly disposed on the outer wall of the movable plate 7. A first crossbar 12 is rotatably disposed on the upper end of the outer wall of the support frame 2. A circular gear 13 is fixedly sleeved on the wall of the first crossbar 12. The drive rack 11 and the circular gear 13 are connected to the first crossbar 12. The gear 13 is configured to engage with the transmission mechanism, which includes a worm gear 14 and a worm 15. The worm gear 14 is fixedly sleeved with the rotating shaft 4. A second crossbar 16 is rotatably provided at the lower end of the outer wall of the support frame 2. Synchronous pulleys 17 are fixedly sleeved on the walls of both the second crossbar 16 and the first crossbar 12. A synchronous belt 18 is provided for external transmission of the synchronous pulleys 17. Two mounting plates 19 are fixedly provided on the top of the base plate 1. The worm 15 is rotatably positioned between the two mounting plates 19 and engages with the worm gear 14. A bevel gear 20 is fixedly provided at the end of the worm 15 and the second crossbar 16 that is close to each other. The two bevel gears 20 are engaged with each other.

[0028] Working principle: When the melting device for the modified cross-linked polystyrene material is working, the modified cross-linked polystyrene raw material is first added into the melting cylinder 5. The heating rod 6 is energized and heats up the raw material inside the melting cylinder 5, causing the raw material to gradually melt. At the same time, the stirrer 8 is started to stir the molten material to ensure that the material is heated evenly and melted completely.

[0029] When the material has melted and needs to be collected, start the motor 10. The motor 10 drives the drive screw 9 to rotate. Since the drive screw 9 is threadedly engaged with the moving plate 7, the moving plate 7 will slide upward along the strip hole, driving the stirrer 8 to move upward, so that the lower end of the stirrer 8 is pulled out from the melting cylinder 5, realizing the separation of the stirrer 8 from the melting cylinder 5.

[0030] During the upward movement of the moving plate 7, the drive rack 11 on its outer wall moves upward synchronously. The drive rack 11 meshes with the spur gear 13, driving the first crossbar 12 to rotate. The first crossbar 12 drives the second crossbar 16 to rotate through the synchronous wheel 17 and the synchronous belt 18. The second crossbar 16 drives the worm gear 15 to rotate through the bevel gear 20. The worm gear 15 meshes with the worm wheel 14, driving the rotating shaft 4 to rotate, thereby causing the molten cylinder 5 to rotate around the rotating shaft 4.

[0031] When the melting cylinder 5 rotates to the horizontal position of the opening, the motor 10 is turned off. The operator can then reach into the melting cylinder 5 to effectively collect the molten material adhering to the inner wall, reducing material waste. After collection, the motor 10 is restarted in reverse to reset the melting cylinder 5. At the same time, the stirrer 8 is reinserted into the melting cylinder 5 for the next melting operation. The perforation 21 inside the moving plate 7 slides with the side of the strip hole, ensuring the stability of the moving plate 7 as it moves up and down. The heating rod 6 is spirally wound, which improves the heating efficiency and uniformity of the melting cylinder 5.

[0032] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A melting device for modified cross-linked polystyrene material, comprising a base plate (1) and a support frame (2) fixedly disposed on the top of the base plate (1), characterized in that, The top of the base plate (1) is fixedly provided with a mounting bracket (3), and both sides of the mounting bracket (3) are rotatably provided with rotating shafts (4). A melting cylinder (5) is fixedly provided between the two rotating shafts (4). A cavity is opened on the side of the melting cylinder (5), and a heating rod (6) is fixedly embedded in the cavity. The support frame (2) has a strip-shaped hole inside, and a movable plate (7) is slidably sleeved on the side of the strip-shaped hole. A stirrer (8) is fixedly installed on the top of the movable plate (7), and the lower end of the stirrer (8) extends into the melting cylinder (5). The side of the moving plate (7) is provided with a separation drive mechanism and a transmission mechanism for driving the molten cylinder (5) to rotate.

2. The melting apparatus for the modified cross-linked polystyrene material according to claim 1, characterized in that, The separation drive mechanism includes a drive screw (9), which is rotatably disposed in the strip hole. A motor (10) is fixedly disposed on the top of the support frame (2). The output shaft end of the motor (10) passes through the strip hole and is fixedly connected to the drive screw (9). The drive screw (9) is threaded inside the moving plate (7). A drive rack (11) is fixedly disposed on the outer wall of the moving plate (7). A first crossbar (12) is rotatably disposed on the upper end of the outer wall of the support frame (2). A spur gear (13) is fixedly sleeved on the rod wall of the first crossbar (12). The drive rack (11) and the spur gear (13) are configured to cooperate.

3. The melting apparatus for the modified cross-linked polystyrene material according to claim 1, characterized in that, The transmission mechanism includes a worm gear (14) and a worm (15). The worm gear (14) is fixedly sleeved with the rotating shaft (4). The lower end of the outer wall of the support frame (2) is rotatably provided with a second crossbar (16). The walls of the second crossbar (16) and the first crossbar (12) are both fixedly sleeved with synchronous pulleys (17). The synchronous pulley (17) is externally driven by a synchronous belt (18). The top of the base plate (1) is fixedly provided with two mounting plates (19). The worm (15) is rotatably disposed between the two mounting plates (19) and is configured to cooperate with the worm gear (14). The worm (15) and the second crossbar (16) are both fixedly provided with bevel gears (20) at their closest ends. The two bevel gears (20) are configured to cooperate.

4. The melting apparatus for the modified cross-linked polystyrene material according to claim 1, characterized in that, The heating rod (6) is spirally wound.

5. The melting apparatus for the modified cross-linked polystyrene material according to claim 1, characterized in that, The movable plate (7) has a through hole (21) inside that slides with the side of the strip hole.

6. The melting apparatus for the modified cross-linked polystyrene material according to claim 1, characterized in that, The mounting bracket (3) is a U-shaped bracket.

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