Synchronous feeding device for easy-to-tear tape

Abstract

The utility model provides an easy-to-tear tape synchronous feeding device which comprises an installation mechanism, the installation mechanism comprises an installation table, a supporting plate is fixed to the surface of the installation table, an installation plate is fixed to the surface of the supporting plate, an easy-to-tear tape winding wheel, a film winding wheel and a plurality of output wheels are installed on the surface of the installation plate, a controller is fixed to the surface of the supporting plate, and the output wheels are connected with the controller. An auxiliary mechanism, a tension adjusting mechanism and a film conveying mechanism are arranged on the surface of the mounting plate; the auxiliary mechanism comprises a mounting shell, a lead screw penetrates through the surface of the mounting shell in a threaded mode, a first movable plate is rotationally connected to the bottom end of the lead screw, a spring is fixed to the surface of the first movable plate, and a C-shaped shell is fixed to one end of the spring. The synchronous feeding device for the easy-to-tear tape effectively solves the problem of speed fluctuation of a rolling wheel in a traditional device, avoids film deviation or winding, is suitable for high-speed and high-load working conditions, and remarkably reduces the maintenance frequency.

Description

Technical Field

[0001] This utility model belongs to the field of easy-tear tape production technology, specifically relating to an easy-tear tape synchronous feeding device. Background Technology

[0002] Easy-tear tape is short for easy-tear adhesive tape. It is commonly used in the adhesive packaging of items and letters, which makes the items and letters highly secure during transportation and can be quickly torn when needed. Easy-tear tape requires a feeding device during processing. However, in order to reduce the amount of stretching deformation of the easy-tear tape, it is generally stretched during feeding and then attached to the film.

[0003] Utility model patent CN216511718U discloses a synchronous feeding device for easy-tear tape, including support columns, a worktable, a mounting plate, an easy-tear tape reel, a film reel, an anti-wrinkle stretching mechanism, a film conveying mechanism, an auxiliary mechanism, an easy-tear tape, a tool box, film, and an output wheel. Four support columns are bolted to the lower part of the worktable, and the upper rear end of the worktable is bolted to the mounting plate. An easy-tear tape reel is mounted on a rotating shaft on one side of the front of the mounting plate. The use of a flanged deep groove ball bearing ensures the rotation of the roller, and a baffle prevents the film from detaching from the roller during conveying, thus preventing irregular entanglement and ensuring normal film conveying, meeting the usage requirements. The cooperation between the guide rod and the adjusting screw moves the support base, thereby adjusting the friction and contact area between the auxiliary wheel and the easy-tear tape reel or film reel, which helps control the rotation speed of the easy-tear tape reel or film reel, preventing it from being too slow or too fast and affecting the working condition.

[0004] However, the above-mentioned existing technical solutions still have the following shortcomings: 1. The auxiliary mechanism has low adjustment efficiency. The friction between the auxiliary wheel and the roller is controlled by manually rotating the adjustment handle. Repeated adjustments are required and it is difficult to maintain stable pressure. 2. Although the device has a baffle to prevent the film from falling off the roller, it does not mention how to enhance the friction between the roller and the film, which may cause the film to slip or fall off when it is conveyed at high speed. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an easy-tear tape synchronous feeding device to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0007] A synchronous feeding device for easy-tear tape includes an installation mechanism. The installation mechanism includes an installation platform, a support plate fixed to the surface of the installation platform, an installation plate fixed to the surface of the support plate, an easy-tear tape reel, a film reel, and multiple output wheels mounted on the surface of the installation plate, a controller fixed to the surface of the support plate, and an auxiliary mechanism provided on the surface of the installation plate.

[0008] The auxiliary mechanism includes a mounting shell, a lead screw threaded through the surface of the mounting shell, a first movable plate rotatably connected to the bottom end of the lead screw, a spring fixed to the surface of the first movable plate, a C-shaped shell fixed to one end of the spring, and three pressure rollers rotatably connected to the inner wall of the C-shaped shell, the three pressure rollers being arranged in an arc.

[0009] As a preferred embodiment, the mounting plate surface is provided with a tension adjustment mechanism, which includes a plurality of first electric push rods and a plurality of movable frames. The first electric push rods are fixedly connected to the mounting plate surface, and tension sensors are installed on the surface of the movable frames.

[0010] In a preferred embodiment, a rotating roller is rotatably connected to the surface of the tension sensor, and a connecting shell is rotatably connected to the surface of the rotating roller. One end of the first electric push rod is fixedly connected to the top of the connecting shell.

[0011] As a preferred embodiment, the surface of the mounting plate is provided with a film conveying mechanism, which includes two mounting frames. The mounting frames are fixedly connected to the surface of the mounting plate, and a second electric push rod is fixed to the surface of the mounting frame. One end of the second electric push rod passes through the mounting frame and is fixed to a second movable plate. A pressure sensor is fixed to the surface of the second movable plate.

[0012] As a preferred embodiment, a first wheel frame is fixed to the surface of the pressure sensor, and a second wheel frame is provided on one side of the inner wall of the mounting frame. Conveying rollers are rotatably connected to the surfaces of both the first wheel frame and the second wheel frame.

[0013] As a preferred embodiment, the surface of the mounting shell is provided with a sliding groove, and both the first movable plate and the surface of the C-shaped shell are fixed with sliding blocks, which are slidably connected to the surface of the sliding groove.

[0014] As a preferred embodiment, the surface of the mounting shell is provided with scale lines for use with the sliding block.

[0015] As a preferred embodiment, the mounting plate has a plurality of extension blocks fixed on its surface, and the extension blocks are slidably connected to the inner wall of the movable frame.

[0016] As a preferred embodiment, a rubber buffer pad is fixed to the surface of the second wheel frame, and the surface of the rubber buffer pad is fixedly connected to the inner wall of the mounting frame.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] (1) In this utility model, the auxiliary mechanism realizes pressure preset and adaptive adjustment through the combination of screw and spring. The arc layout of the three pressure rollers expands the contact area and rolling friction reduces power loss. The chute and sliding block ensure the accurate application of pressure and the scale line improves the adjustment efficiency. This mechanism effectively solves the problem of roller speed fluctuation in traditional devices, avoids film offset or entanglement, is suitable for high-speed and high-load conditions, and significantly reduces the maintenance frequency.

[0019] (2) In this utility model, the tension adjustment mechanism achieves dynamic balance of easy-tear tape tension through closed-loop control of electric push rod and sensor to avoid breakage or wrinkles; the film conveying mechanism combines pressure sensor and buffer pad to accurately control film conveying pressure and absorb vibration to ensure flatness of the fit; the two mechanisms work together to improve the stability of synchronous feeding, meet the needs of precision packaging and reduce material waste. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a schematic diagram of the installation mechanism in this utility model;

[0022] Figure 3 This is a schematic diagram of the auxiliary mechanism in this utility model;

[0023] Figure 4 This is a schematic diagram of the tension adjustment structure in this utility model;

[0024] Figure 5 This is a schematic diagram of the film conveying mechanism in this utility model.

[0025] The components include: 1. Installation mechanism; 101. Mounting platform; 102. Support plate; 103. Mounting plate; 104. Easy-tear tape reel; 105. Film reel; 106. Output wheel; 107. Controller; 2. Auxiliary mechanism; 201. Mounting shell; 202. Lead screw; 203. First movable plate; 204. Spring; 205. C-shaped shell; 206. Pressure roller; 207. Slide groove; 208. Sliding block; 209. Scale line; 3. Tension adjustment mechanism; 301. First electric push rod; 302. Movable frame; 303. Tension sensor; 304. Rotating roller; 305. Connecting shell; 306. Extension block; 4. Film conveying mechanism; 401. Mounting frame; 402. Second electric push rod; 403. Second movable plate; 404. Pressure sensor; 405. First wheel frame; 406. Rubber buffer pad; 407. Second wheel frame; 408. Conveying roller. Detailed Implementation

[0026] The specific embodiments of this utility model will now be described in further detail with reference to the accompanying drawings.

[0027] Please see Figures 1 to 5 As shown, this utility model embodiment provides an easy-tear tape synchronous feeding device, including an installation mechanism 1. The installation mechanism 1 includes an installation platform 101, a support plate 102 fixed on the surface of the installation platform 101, an installation plate 103 fixed on the surface of the support plate 102, an easy-tear tape reel 104, a film reel 105 and multiple output wheels 106 mounted on the surface of the installation plate 103, a controller 107 fixed on the surface of the support plate 102, and an auxiliary mechanism 2, a tension adjustment mechanism 3 and a film conveying mechanism 4 provided on the surface of the installation plate 103. The auxiliary mechanism 2 includes an installation shell 201, a lead screw 202 threaded through the surface of the installation shell 201, a first movable plate 203 rotatably connected to the bottom end of the lead screw 202, a spring 204 fixed on the surface of the first movable plate 203, a C-shaped shell 205 fixed to one end of the spring 204, and three pressure rollers 206 rotatably connected to the inner wall of the C-shaped shell 205, the three pressure rollers 206 being arranged in an arc shape.

[0028] Specifically, in this embodiment, the mounting plate 103 integrates an easy-tear tape reel 104, a film reel 105, and an output wheel 106, and the controller 107 coordinates the operation of each mechanism; in the auxiliary mechanism 2, the rotating screw 202 pushes the first movable plate 203 to press down the spring 204, and the spring 204 drives the C-shaped shell 205 and three arc-shaped pressure rollers 206 to contact the surface of the reel. The rolling friction of the pressure rollers 206 provides adaptive pressure, and the pressure range of the spring 204 can be preset by combining the screw 202 and the spring 204. The arc distribution of the three pressure rollers 206 expands the contact area, avoids pressure concentration that causes film displacement, ensures constant pressure under different roll diameters, and reduces the frequency of manual intervention.

[0029] Please see Figures 1 to 5 As shown, the tension adjustment mechanism 3 includes multiple first electric push rods 301 and multiple movable frames 302. The first electric push rods 301 are fixedly connected to the surface of the mounting plate 103. Tension sensors 303 are mounted on the surface of the movable frames 302. A rotating roller 304 is rotatably connected to the surface of the tension sensor 303. A connecting shell 305 is rotatably connected to the surface of the rotating roller 304. One end of the first electric push rod 301 is fixedly connected to the top of the connecting shell 305. Specifically, in this embodiment, the tension adjustment mechanism 3 pushes the connecting shell 305 and the rotating roller 304 to move through the first electric push rods 301. The tension sensor 303 monitors the tension of the tear-off tape in real time and feeds it back to the controller 107 to adjust the extension and retraction of the first electric push rods 301 and dynamically control the position of the rotating roller 304 to maintain constant tension, avoiding excessive tightness or looseness that could cause the tear-off tape to break or wrinkle. This mechanism significantly improves the uniformity of tear-off tape stretching and is suitable for high-speed continuous feeding scenarios.

[0030] Please see Figures 1 to 5 As shown, the film conveying mechanism 4 includes two mounting frames 401, which are fixedly connected to the surface of the mounting plate 103. A second electric push rod 402 is fixed to the surface of the mounting frame 401. One end of the second electric push rod 402 passes through the mounting frame 401 and is fixed to a second movable plate 403. A pressure sensor 404 is fixed to the surface of the second movable plate 403, and a first wheel frame 405 is fixed to the surface of the pressure sensor 404. A second wheel frame 407 is provided on one side of the inner wall of the mounting frame 401. Conveying rollers 408 are rotatably connected to the surfaces of both the first wheel frame 405 and the second wheel frame 407. Specifically, in this embodiment, the second electric push rod 402 pushes the second movable plate 403 and the first wheel frame 405 to move. The pressure sensor 404 detects the pressing force of the conveying roller 408 on the film. The controller 107 adjusts the stroke of the second electric push rod 402 according to the feedback to prevent damage or slippage. The double rollers of the first wheel frame 405 and the second wheel frame 407 work together to enhance the conveying stability, effectively solve the problems of film deviation and roller detachment, and improve the synchronous bonding accuracy.

[0031] Please see Figures 1 to 5 As shown, a groove 207 is formed on the surface of the mounting housing 201. Sliding blocks 208 are fixed to the surfaces of both the first movable plate 203 and the C-shaped housing 205, and the sliding blocks 208 are slidably connected to the surface of the groove 207. In this embodiment, the groove 207 and the sliding blocks 208 cooperate to restrict the movement direction of the C-shaped housing 205 and the first movable plate 203, ensuring that the pressure roller 206 always acts perpendicularly to the surface of the winding wheel. The surface of the mounting housing 201 is provided with scale lines 209 that cooperate with the sliding blocks 208. The scale lines 209 mark the position of the sliding blocks 208, allowing the operator to adjust the initial pressure by rotating the lead screw 202 according to the scale values.

[0032] Please see Figures 1 to 5 As shown, multiple extension blocks 306 are fixed to the surface of the mounting plate 103, and the extension blocks 306 are slidably connected to the inner wall of the movable frame 302. The extension blocks 306 are embedded in the inner wall of the movable frame 302, restricting the movable frame 302 to move only in the vertical direction, thus enhancing the stability of the movable frame 302's movement. A rubber buffer pad 406 is fixed to the surface of the second wheel frame 407, and the surface of the rubber buffer pad 406 is fixedly connected to the inner wall of the mounting frame 401. The rubber buffer pad 406 connects the second wheel frame 407 and the mounting frame 401, absorbing the impact force during film conveying and reducing the impact of mechanical vibration on the film surface quality.

[0033] In this embodiment, upon startup, the easy-tear tape reel 104 and the film reel 105 release the easy-tear tape and film respectively. The auxiliary mechanism 2 applies adaptive pressure to the reel via the pressure roller 206, and the compression spring 204 maintains constant pressure through its own elasticity. In the tension adjustment mechanism 3, the first electric push rod 301 drives the rotating roller 304 to move, and the tension sensor 303 provides real-time feedback data to dynamically adjust the stretch of the easy-tear tape. The film conveying mechanism 4 adjusts the pressing force of the conveying roller 408 via the second electric push rod 402, and the pressure sensor 404 ensures smooth film conveying. Finally, the easy-tear tape and film are synchronously bonded and output via the output roller 106, completing the feeding process.

[0034] Although specific embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these specific embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A synchronous feeding device for easy-tear tape, comprising an installation mechanism (1), characterized in that: The installation mechanism (1) includes an installation platform (101), a support plate (102) is fixed on the surface of the installation platform (101), an installation plate (103) is fixed on the surface of the support plate (102), an easy-tear tape reel (104), a film reel (105) and a plurality of output wheels (106) are installed on the surface of the installation plate (103), a controller (107) is fixed on the surface of the support plate (102), and an auxiliary mechanism (2) is provided on the surface of the installation plate (103). The auxiliary mechanism (2) includes a mounting shell (201), on which a lead screw (202) is threaded through the surface of the mounting shell (201). A first movable plate (203) is rotatably connected to the bottom end of the lead screw (202). A spring (204) is fixed to the surface of the first movable plate (203). A C-shaped shell (205) is fixed to one end of the spring (204). Three pressure rollers (206) are rotatably connected to the inner wall of the C-shaped shell (205). The three pressure rollers (206) are arranged in an arc shape.

2. The easy-tear tape synchronous feeding device according to claim 1, characterized in that: The mounting plate (103) is provided with a tension adjustment mechanism (3), which includes a plurality of first electric push rods (301) and a plurality of movable frames (302). The first electric push rods (301) are fixedly connected to the surface of the mounting plate (103), and a tension sensor (303) is installed on the surface of the movable frame (302).

3. The easy-tear tape synchronous feeding device according to claim 2, characterized in that: The tension sensor (303) is rotatably connected to a rotating roller (304), and the rotating roller (304) is rotatably connected to a connecting shell (305). One end of the first electric push rod (301) is fixedly connected to the top of the connecting shell (305).

4. The easy-tear tape synchronous feeding device according to claim 1, characterized in that: The mounting plate (103) is provided with a film conveying mechanism (4). The film conveying mechanism (4) includes two mounting frames (401). The mounting frames (401) are fixedly connected to the surface of the mounting plate (103). A second electric push rod (402) is fixed on the surface of the mounting frame (401). One end of the second electric push rod (402) passes through the mounting frame (401) and is fixed with a second movable plate (403). A pressure sensor (404) is fixed on the surface of the second movable plate (403).

5. The easy-tear tape synchronous feeding device according to claim 4, characterized in that: The pressure sensor (404) has a first wheel frame (405) fixed on its surface, and a second wheel frame (407) is provided on one side of the inner wall of the mounting frame (401). The first wheel frame (405) and the second wheel frame (407) are both rotatably connected to conveying rollers (408).

6. The easy-tear tape synchronous feeding device according to claim 1, characterized in that: The mounting shell (201) has a sliding groove (207) on its surface. The first movable plate (203) and the C-shaped shell (205) are both fixed with sliding blocks (208), and the sliding blocks (208) are slidably connected to the surface of the sliding groove (207).

7. The easy-tear tape synchronous feeding device according to claim 6, characterized in that: The surface of the mounting housing (201) is provided with scale lines (209) for use with the sliding block (208).

8. The easy-tear tape synchronous feeding device according to claim 2, characterized in that: The mounting plate (103) has a plurality of extension blocks (306) fixed on its surface, and the extension blocks (306) are slidably connected to the inner wall of the movable frame (302).

9. The easy-tear tape synchronous feeding device according to claim 5, characterized in that: A rubber buffer pad (406) is fixed to the surface of the second wheel frame (407), and the surface of the rubber buffer pad (406) is fixedly connected to the inner wall of the mounting frame (401).

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