Chain plate section and cigarette carton conveying line chain plate
By replacing sliding friction with rolling friction on the chain links, the problems of chain link wear and increased resistance were solved, achieving efficient operation of the equipment and reducing the failure rate.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHINA TOBACCO ZHEJIANG IND CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-04-24
AI Technical Summary
The sliding friction of existing chain links leads to increased wear and resistance, resulting in excessive load on the power head and easy equipment failure.
By changing sliding friction to rolling friction and installing rolling elements on the fixed block and base plate of the chain link, running resistance is reduced and the load on the power head is lowered.
Rolling friction reduces operating resistance, decreases equipment failure rate, and improves equipment reliability and efficiency.
Smart Images

Figure CN224159866U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of auxiliary equipment for cigarette production, specifically to a chain plate section and a chain plate for a cigarette conveyor line. Background Technology
[0002] After being formed, the cigarette sticks are packaged into cartons by the packaging and sealing equipment. These cartons then travel via a carton elevator to the carton conveyor line, and from there to the box-sealing equipment, finally being packaged into cigarette boxes. The carton conveyor line plays a crucial role in the entire production line, connecting the upstream and downstream processes. It includes a power head, chain plates, steel beams, guide rails, brushes, and an electrical control system. The chain plates are composed of several linked sections, which, through sprockets, complete a cyclical movement, carrying the continuous cartons of cigarettes to the next production stage.
[0003] The existing chain plate link consists of a body, insert plates, a connecting shaft, and a slider. Two insert plates are installed in the left and right fixed blocks of the body, respectively. The slider is installed below the fixed blocks to block and limit the position of the connecting shaft, which connects the chain plate links in series. The chain plate link uses a fixed block on each side to form a sliding track with the guide rail below it. However, this also generates sliding friction. The larger the restricted area of the fixed block, the greater the resistance. Over time, this causes wear on the surface of the fixed block. Simultaneously, the wear gaps fill with a large amount of dust, forming a layer of dirt on the surface of the fixed block. As the dirt accumulates, the resistance on the chain plate link increases, thus increasing the load on the power head and easily causing overload and shutdown. Utility Model Content
[0004] In view of the above-mentioned deficiencies or defects in the existing technology, this utility model provides a chain plate section and a chain plate for a cigarette conveyor line, which changes the traditional sliding friction to rolling friction to reduce running resistance, reduce the load on the power head and the equipment failure rate.
[0005] To achieve the above objectives, the first aspect of this utility model provides a chain plate link, comprising:
[0006] The section includes a base plate and fixing blocks disposed on both sides of the base plate; the base plate and the fixing blocks define a guide channel for a guide rail to pass through;
[0007] A rolling element is rotatably mounted on the inner wall surface of the base plate and the fixed block, and the rolling surface of the rolling element protrudes from the inner wall surface of the base plate and the fixed block to form a rolling contact surface with the guide rail.
[0008] The above technical solution replaces traditional sliding friction with rolling friction, which greatly reduces running resistance and lowers the load on the power head and the failure rate of the equipment.
[0009] In some embodiments, the fixing block includes a left fixing block and a right fixing block symmetrically arranged on both sides of the base plate;
[0010] The left fixing block and the right fixing block are respectively provided with a left fixing block groove and a right fixing block groove on opposite sides;
[0011] The bottom plate has a bottom plate groove on one end face facing the guide channel;
[0012] The rolling element is rotatably disposed within the left fixed block groove, the right fixed block groove, and the bottom plate groove.
[0013] In some embodiments, the rolling element is a cylindrical roller; the cylindrical rollers disposed in the left fixed block groove and the right fixed block groove are arranged vertically; the cylindrical rollers disposed in the bottom plate groove are arranged horizontally.
[0014] In some embodiments, the rolling element is a cylindrical roller; the axis of the cylindrical roller disposed in the left fixed block groove and the right fixed block groove is perpendicular to the length direction of the guide channel in a vertical plane; the axis of the cylindrical roller located in the bottom plate groove is perpendicular to the length direction of the guide channel in a horizontal plane.
[0015] In some embodiments, the cylindrical roller is provided with a central column at both ends, and the central column is pivotally connected to the slots provided in the left fixed block slot, the right fixed block slot, and the bottom plate slot.
[0016] In some embodiments, inserts are respectively embedded in the left and right fixing block slots; the side of the insert facing the fixing block slot is provided with an insert hole that mates with the central post; the central post at one end of the cylindrical roller is embedded in the slot hole of the fixing block slot, and the other end is embedded in the insert hole.
[0017] In some embodiments, the segment and the rolling element are made of plastic.
[0018] In some embodiments, the section body further includes connecting portions disposed at the front and rear ends of the base plate and mating with each other.
[0019] In some embodiments, the connecting portion has a through-hole along the width direction of the guide channel; the left fixing block and the right fixing block are provided with a sliding groove communicating with the shaft hole at the position corresponding to the shaft hole; a slider is provided in the sliding groove that can slide along the extension direction of the sliding groove; the slider has a locked position and an unlocked position;
[0020] When locked, the slider partially or completely blocks the shaft hole, thereby fixing the connecting shaft axially.
[0021] When in the unlocked position, the slider is completely out of the shaft hole area, allowing the connection shaft to be installed or removed.
[0022] This utility model also provides a chain plate for a cigarette conveyor line, which is formed by connecting multiple chain plate sections end to end.
[0023] Other features and advantages of this invention will be described in detail in the following detailed description section. Attached Figure Description
[0024] Figure 1 This is a structural schematic diagram of one embodiment of the chain plate link of this utility model;
[0025] Figure 2 This is an exploded view of one embodiment of the chain plate link of this utility model;
[0026] Figure 3 This is a diagram of the operation of a cigarette conveyor line;
[0027] Figure 4 yes Figure 3 A diagram from another angle.
[0028] Explanation of reference numerals in the attached figures
[0029] 1. Body section; 11. Base plate; 12. Left fixing block; 13. Right fixing block; 12a. Left fixing block slot; 13a. Right fixing block slot;
[0030] 2 rolling elements; 21 center column
[0031] 3 inserts;
[0032] 4 connecting shafts;
[0033] 5 sliders;
[0034] 6 slots. Detailed Implementation
[0035] The specific embodiments of this utility model are described in detail below. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit the scope of this utility model.
[0036] In this utility model, unless otherwise stated, directional terms such as "upper" and "lower" generally refer to the orientation in the assembled and used state. "Inner" and "outer" refer to the inner and outer sides relative to the outline of each component itself.
[0037] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of the utility model described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0038] This utility model provides a first aspect of a chain plate link, such as... Figure 1 and Figure 2 As shown, the chain plate section includes a section body 1 and a rolling element 2.
[0039] The link body 1 includes a base plate 11 and fixing blocks disposed on both sides of the base plate 11. The base plate and the fixing blocks define a guide channel for a guide rail to pass through. Rolling elements 2 are rotatably mounted on the inner wall surfaces of the base plate 11 and the fixing blocks, and the rolling surfaces of the rolling elements 2 protrude from the inner wall surfaces of the base plate 11 and the fixing blocks to form a rolling contact surface with the guide rail. When the link is mounted on the guide rail, the link will hug the guide rail and run along the extension direction of the guide rail under the drive of the power head.
[0040] Therefore, based on the setting of rolling element 2, the traditional sliding friction is changed to rolling friction, which greatly reduces the running resistance, reduces the load on the power head and the failure rate of the equipment.
[0041] The fixing blocks include a left fixing block 12 and a right fixing block 13 symmetrically arranged on both sides of the base plate 11. The left fixing block 12 and the right fixing block 13 have left fixing block grooves 12a and 13a respectively on opposite sides. The base plate 11 has a base plate groove 11a on one end face facing the guide channel. The rolling element 2 is rotatably disposed within the left fixing block groove 12a, the right fixing block groove 13a, and the base plate groove 11a.
[0042] The rolling element 2 can be either a cylindrical roller or a ball bearing. In a preferred embodiment, the rolling element 2 is a cylindrical roller. The cylindrical rollers disposed in the left fixed block groove 12a and the right fixed block groove 13a are arranged vertically, while the cylindrical rollers disposed in the bottom plate groove 11a are arranged horizontally. Further, the axes of the cylindrical rollers disposed in the left fixed block groove 12a and the right fixed block groove 13a are perpendicular to the length direction of the guide channel in a vertical plane. The axes of the cylindrical rollers located in the bottom plate groove 11a are perpendicular to the length direction of the guide channel in a horizontal plane.
[0043] The cylindrical roller is provided with a central column 21 at both ends. The central column 21 is pivotally connected to the slot 6 provided in the left fixed block groove 12a, the right fixed block groove 13a, and the bottom plate groove 11a. That is, the central column 21 is embedded in the slot 6 in the left fixed block groove 12a, the right fixed block groove 13a, and the bottom plate groove 11a and is rotatably connected to it.
[0044] Inserts 3 are respectively embedded in the left fixing block groove 12a and the right fixing block groove 13a. The side of the insert 3 facing the fixing block groove (left fixing block groove 12a or right fixing block groove 13a) has an insert hole that mates with the central post 21. The central post 21 at one end of the cylindrical roller is embedded in the groove hole 6 of the fixing block groove, and the other end is embedded in the insert hole. The central post 21 and the insert hole are also rotatably connected.
[0045] The section body 1 also includes connecting portions located at the front and rear ends of the base plate 11 and paired with each other. Further, the connecting portions have shaft holes extending through them along the width direction of the guide channel. The left fixing block 12 and the right fixing block 13 are provided with grooves communicating with the shaft holes at positions corresponding to the shaft holes. A slider 5, capable of sliding along the extension direction of the groove, is provided within the groove. The slider 5 has a locked position and an unlocked position. In the locked position, the slider 5 partially or completely obstructs the shaft hole, achieving axial fixation of the connecting shaft 4. In the unlocked position, the slider 5 completely retracts from the shaft hole area, allowing the connecting shaft 4 to be disassembled and assembled.
[0046] In some embodiments, the segment 1 and the rolling element 2 are made of plastic. Specifically, high-strength plastics (such as polyoxymethylene, polyamide, etc.) can be used for injection molding.
[0047] like Figure 3 and Figure 4 As shown, this utility model also provides a cigarette conveyor chain plate, which is formed by connecting multiple chain plate sections end to end. Adjacent chain plate sections are connected by simultaneously inserting a connecting shaft into the shaft hole of the connecting part of the adjacent chain plate section. Typically, the connection between adjacent chain plate sections is a hinge.
[0048] The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the protection scope of the present invention.
[0049] It should also be noted that the various specific technical features described in the above embodiments can be combined in any suitable manner without contradiction. To avoid unnecessary repetition, this utility model will not describe the various possible combinations separately.
[0050] Furthermore, various different embodiments of this utility model can be combined in any way, as long as they do not violate the spirit of this utility model, they should also be regarded as the content disclosed by this utility model.
Claims
1. A chain plate link, characterized in that, include: The section body (1) includes a base plate (11) and fixing blocks disposed on both sides of the base plate (11); the base plate and the fixing blocks define a guide channel for the guide rail to pass through; The rolling element (2) is rotatably mounted on the inner wall surface of the base plate (11) and the fixed block, and the rolling surface of the rolling element (2) protrudes from the inner wall surface of the base plate (11) and the fixed block to form a rolling contact surface with the guide rail.
2. The chain plate link according to claim 1, characterized in that: The fixing blocks include a left fixing block (12) and a right fixing block (13) symmetrically arranged on both sides of the base plate (11). The left fixing block (12) and the right fixing block (13) are respectively provided with a left fixing block groove (12a) and a right fixing block groove (13a) on opposite sides. The bottom plate (11) has a bottom plate groove on one end face facing the guide channel; The rolling element (2) is rotatably disposed in the left fixed block groove (12a), the right fixed block groove (13a) and the bottom plate groove (11a).
3. The chain plate link according to claim 2, characterized in that, The rolling element (2) is a cylindrical roller; the cylindrical rollers set in the left fixed block groove and the right fixed block groove are arranged vertically; the cylindrical rollers set in the bottom plate groove are arranged horizontally.
4. The chain plate link according to claim 2, characterized in that, The rolling element (2) is a cylindrical roller; the axis of the cylindrical roller disposed in the left fixed block groove and the right fixed block groove is perpendicular to the length direction of the guide channel in the vertical plane; the axis of the cylindrical roller located in the bottom plate groove (11a) is perpendicular to the length direction of the guide channel in the horizontal plane.
5. The chain plate link according to claim 3 or 4, characterized in that, The cylindrical roller is provided with a central column (21) at both ends, and the central column (21) is pivotally connected to the slot (6) provided in the left fixed block slot, the right fixed block slot, and the bottom plate slot (11a).
6. The chain plate link according to claim 5, characterized in that, Inserts (3) are respectively embedded in the left and right fixed block grooves; the inserts (3) have insert holes that cooperate with the central column (21) on the side facing the fixed block groove; the central column (21) at one end of the cylindrical roller is embedded in the groove hole (6) of the fixed block groove, and the other end is embedded in the insert hole.
7. The chain plate link according to claim 2, characterized in that, The segment (1) and the rolling element (2) are made of plastic.
8. The chain plate link according to claim 2, characterized in that, The section (1) also includes connecting parts that are provided at the front and rear ends of the base plate (11) and are paired with each other.
9. The chain plate link according to claim 8, characterized in that, The connecting part has a shaft hole through the connecting part along the width direction of the guide channel; the left fixing block (12) and the right fixing block (13) are provided with a sliding groove communicating with the shaft hole at the position corresponding to the shaft hole; a slider (5) that can slide along the extension direction of the sliding groove is provided in the sliding groove; the slider (5) has a locked position and an unlocked position. When locked, the slider (5) partially or completely blocks the shaft hole, thereby fixing the connecting shaft (4) axially. When in the unlocked position, the slider (5) is completely out of the shaft hole area, allowing the connection shaft (4) to be disassembled and assembled.
10. A chain plate for a cigarette conveyor line, characterized in that, The chain plate of the cigarette conveyor is formed by connecting multiple chain plate sections as described in any one of claims 1-9 end to end.