Plastic cover synchronous belt conveying line

Abstract

The utility model relates to the technical field of photovoltaic manufacturing, in particular to a plastic cover synchronous belt conveying line which comprises a synchronous limiting conveying assembly, the synchronous limiting conveying assembly comprises a bearing, a synchronous belt, a bearing fixing plate and a limiting plate, the synchronous belt is connected with the bearing in a sliding mode and located on the outer surface of the bearing, and the bearing fixing plate is connected with the bearing in a rotating mode. The synchronous belt is fixedly connected with the bearing and located at one end of the bearing, the bearing fixing plate is arranged on one side of the synchronous belt, the bearing fixing plate is further perpendicular to the bearing, the limiting plate is fixedly connected with the bearing fixing plate and located above the bearing fixing plate, and the limiting plate is further arranged above the synchronous belt. Therefore, the problems that after a conveying line is used for a long time, a flat belt is abraded, enough friction force cannot be provided, transmission of the conveying line fails, accessories cannot be conveyed, maintenance personnel need to frequently overhaul, and the production schedule is affected are effectively solved.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic manufacturing technology, and in particular to a plastic-covered synchronous belt conveyor line. Background Technology

[0002] The original conveyor line was the mechanism of a piece of equipment on the photovoltaic solar panel production line, which used a flat belt and relied on friction for transmission.

[0003] After long-term use, the flat belt of the conveyor line will wear down and cannot provide enough friction, causing the conveyor line to fail and unable to transport parts. This requires frequent maintenance by maintenance personnel, which affects the production schedule.

[0004] To address the problem that flat belts on the aforementioned conveyor lines wear down after long-term use, failing to provide sufficient friction and causing transmission failure, thus preventing the transport of parts and requiring frequent maintenance, which affects production progress, we propose a plastic-covered synchronous belt conveyor line. Utility Model Content

[0005] The purpose of this utility model is to provide a plastic cover synchronous belt conveyor line, which solves the problem that after long-term use, the flat belt of the conveyor line will wear out and cannot provide sufficient friction, resulting in the failure of the conveyor line transmission and the inability to transport parts, requiring frequent maintenance by maintenance personnel, which affects the production progress.

[0006] To achieve the above objectives, this utility model employs a plastic cover synchronous belt conveyor line, including a synchronous limiting transmission assembly. The synchronous limiting transmission assembly includes a bearing, a synchronous belt, a bearing fixing plate, and a limiting plate. The synchronous belt is slidably connected to the bearing and is located on the outer surface of the bearing. The bearing fixing plate is rotatably connected to the bearing and is located at one end of the bearing. The bearing fixing plate is disposed on one side of the synchronous belt and is also perpendicular to the bearing. The limiting plate is fixedly connected to the bearing fixing plate and is located above the bearing fixing plate, and the limiting plate is also disposed above the synchronous belt.

[0007] The synchronous limiting transmission assembly further includes a base frame, which is detachably connected to the bearing fixing plate and located below the bearing fixing plate, and the base frame is positioned below the synchronous belt.

[0008] The synchronous limiting transmission assembly further includes a motor and a transmission belt. The motor is detachably connected to the base frame and is located below the base frame. The motor is perpendicular to the base frame. The transmission belt is respectively disposed at the output end of the motor and on the outer surface of the bearing. The transmission belt is also disposed on the side of the bearing fixing plate away from the synchronous belt.

[0009] The synchronous limiting transmission component further includes an optical fiber sensor, which is detachably connected to the bearing fixing plate and located on one side above the bearing fixing plate, and is disposed on one side of the limiting plate.

[0010] The synchronous limiting transmission component further includes a guide plate and a guardrail. The guardrail is detachably connected to the base frame and is located above the base frame. The guardrail is located on one side of the synchronous belt. One end of the guide plate is detachably connected to the guardrail and is located on the side of the guardrail away from the synchronous belt. The other end of the guide plate is located on one side of the synchronous belt.

[0011] This utility model discloses a synchronous belt conveyor line for plastic covers, comprising a synchronous limiting transmission assembly. The synchronous limiting transmission assembly includes a bearing, a synchronous belt, a bearing fixing plate, and a limiting plate. The synchronous belt is slidably connected to the bearing and located on the outer surface of the bearing. The bearing fixing plate is rotatably connected to the bearing and located at one end of the bearing, and is positioned on one side of the synchronous belt. The bearing fixing plate is also perpendicular to the bearing. The limiting plate is fixedly connected to the bearing fixing plate and located above the bearing fixing plate, and is also positioned above the synchronous belt. By adding the synchronous limiting transmission assembly, the problem of wear and tear on the flat belt after long-term use, resulting in insufficient friction and transmission failure, hinders the conveyor line from transporting parts, requires frequent maintenance, and affects production progress is effectively solved. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0014] Figure 2 This is a top view of the entire utility model.

[0015] Figure 3 This is a front view of the entire utility model.

[0016] 101-Bearing, 102-Synchronous belt, 103-Bearing fixing plate, 104-Limiting plate, 105-Base frame, 106-Motor, 107-Transmission belt, 108-Guide plate, 109-Guardrail, 110-Fiber optic sensor. Detailed Implementation

[0017] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0018] Please see Figures 1-3 , Figure 1 This is a schematic diagram of the overall structure of this utility model. Figure 2 This is a top view of the entire utility model. Figure 3 This is a front view of the entire utility model.

[0019] This utility model provides a synchronous belt conveyor line for plastic covers, including a synchronous limiting transmission assembly. The synchronous limiting transmission assembly includes a bearing 101, a synchronous belt 102, a bearing fixing plate 103, a limiting plate 104, a base frame 105, a motor 106, a transmission belt 107, a fiber optic sensor 110, a guide plate 108, and a guardrail 109. This solution solves the problem that after long-term use, the flat belt of the conveyor line will wear down, failing to provide sufficient friction, leading to transmission failure and inability to transport parts, requiring frequent maintenance and affecting production progress. It is understood that, in use, after the entire conveyor line is installed and debugged, the power supply to the motor 106 is turned on, and the motor 106 begins to operate. The motor 106 transmits power to the bearing 101 via the transmission belt 107, causing the bearing 101 to rotate. This, in turn, starts the synchronous belt 102, which is slidably connected to the bearing 101. The plastic cover to be transported is placed at the end of the guide plate 108 away from the synchronous belt 102. Under its own weight and the guidance of the guide plate 108, the plastic cover smoothly enters the transport area of ​​the synchronous belt 102. During the operation of the synchronous belt 102, the limiting plate 104 and the guardrail 109 limit and protect the plastic cover, preventing it from shifting or falling during transport and ensuring that the plastic cover is stably transported along the running direction of the synchronous belt 102. The fiber optic sensor 11... The system monitors the conveying status of the plastic covers in real time. When abnormalities are detected in the position or quantity of the plastic covers, the fiber optic sensor 110 transmits a signal to the control system. The control system then performs corresponding controls on the conveyor line according to a preset program, such as pausing the conveyor line or issuing an alarm signal, so that staff can handle the abnormalities promptly. During the daily use of the conveyor line, it is necessary to regularly inspect and maintain each component. Check the wear condition of the timing belt 102; if severe wear or cracks are found, it should be replaced promptly. Check the lubrication condition of the bearing 101 and add lubricating oil regularly to ensure the smooth rotation of the bearing 101. Check whether each detachable connector is loose, such as the bottom... If any bolts at the connection points between the frame 105 and the bearing fixing plate 103, the motor 106 and the base frame 105 are loose, tighten them promptly. When a fault occurs in the conveyor line, such as when the synchronous belt 102 stops running, first check whether the motor 106 is operating normally. If the motor 106 is not running, check whether the power connection is normal and whether the motor 106 is damaged. If the motor 106 is operating normally, check whether the transmission belt 107 is slipping or broken, and whether the bearing 101 is stuck. If the plastic cover is conveyed off-center, check whether the positions of the limiting plate 104 and the guardrail 109 have changed, and whether the guiding angle of the guide plate 108 is accurate, and make corresponding adjustments.

[0020] In this specific embodiment, the synchronous belt 102 is slidably connected to the bearing 101 and located on the outer surface of the bearing 101. The bearing fixing plate 103 is rotatably connected to the bearing 101 and located at one end of the bearing 101. The bearing fixing plate 103 is disposed on one side of the synchronous belt 102 and is also perpendicular to the bearing 101. The limiting plate 104 is fixedly connected to the bearing fixing plate 103 and located above the bearing fixing plate 103. The limiting plate 104 is also disposed above the synchronous belt 102.

[0021] The base frame 105 is detachably connected to the bearing fixing plate 103 and is located below the bearing fixing plate 103, and the base frame 105 is located below the synchronous belt 102.

[0022] Secondly, the motor 106 is detachably connected to the base frame 105 and is located below the base frame 105. The motor 106 and the base frame 105 are arranged perpendicularly. The transmission belt 107 is respectively arranged at the output end of the motor 106 and the outer surface of the bearing 101. The transmission belt 107 is also arranged on the side of the bearing fixing plate 103 away from the synchronous belt 102.

[0023] Meanwhile, the fiber optic sensor 110 is detachably connected to the bearing fixing plate 103 and is located on the upper side of the bearing fixing plate 103, and the fiber optic sensor 110 is disposed on one side of the limiting plate 104.

[0024] In addition, the guardrail 109 is detachably connected to the base frame 105 and is located above the base frame 105. The guardrail 109 is located on one side of the synchronous belt 102. One end of the guide plate 108 is detachably connected to the guardrail 109 and is located on the side of the guardrail 109 away from the synchronous belt 102. The other end of the guide plate 108 is located on one side of the synchronous belt 102.

[0025] When using this invention, after the entire conveyor line is installed and debugged, the power supply to the motor 106 is turned on, and the motor 106 starts to run. The motor 106 transmits power to the bearing 101 through the transmission belt 107, causing the bearing 101 to rotate. This, in turn, causes the synchronous belt 102, which is slidably connected to the bearing 101, to start running. The plastic cover to be conveyed is placed at the end of the guide plate 108 away from the synchronous belt 102. Under its own weight and the guidance of the guide plate 108, the plastic cover smoothly enters the conveying area of ​​the synchronous belt 102. During the operation of the synchronous belt 102, the limiting plate 104 and the guardrail 109 limit and protect the plastic cover, preventing it from shifting or falling during transport and ensuring stable transport along the running direction of the synchronous belt 102. The fiber optic sensor 110 monitors the transport status of the plastic cover in real time. When abnormalities are detected in the position or quantity of the plastic cover, the fiber optic sensor 110 transmits a signal to the control system. The control system then performs corresponding control on the conveyor line according to a preset program, such as pausing the conveyor line or issuing an alarm signal. Staff should promptly handle any abnormal situations. During the daily use of the conveyor line, regular inspections and maintenance of each component are required. This includes checking the wear of the timing belt 102; if severe wear or cracks are found, it should be replaced immediately. The lubrication of the bearing 101 should also be checked, and lubricating oil should be added regularly to ensure its smooth rotation. All detachable connections should be checked for looseness, such as the bolts connecting the base frame 105 to the bearing fixing plate 103, and the motor 106 to the base frame 105; any loose bolts should be tightened promptly. When a fault occurs in the conveyor line, such as when the synchronous belt 102 stops running, first check whether the motor 106 is operating normally. If the motor 106 is not running, check whether the power connection is normal and whether the motor 106 is damaged. If the motor 106 is operating normally, check whether the transmission belt 107 is slipping or broken, and whether the bearing 101 is stuck. If the plastic cover is deviated during conveying, check whether the positions of the limiting plate 104 and the guardrail 109 have changed, and whether the guiding angle of the guide plate 108 is accurate, and make corresponding adjustments.

[0026] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above-described embodiments and making equivalent changes in accordance with the claims of the present utility model are still within the scope of the utility model.

Claims

1. A plastic-covered synchronous belt conveyor line, characterized in that, The system includes a synchronous limiting transmission assembly, which comprises a bearing, a synchronous belt, a bearing fixing plate, and a limiting plate. The synchronous belt is slidably connected to the bearing and is located on the outer surface of the bearing. The bearing fixing plate is rotatably connected to the bearing and is located at one end of the bearing. The bearing fixing plate is disposed on one side of the synchronous belt and is also perpendicular to the bearing. The limiting plate is fixedly connected to the bearing fixing plate and is located above the bearing fixing plate. The limiting plate is also disposed above the synchronous belt.

2. The plastic cover synchronous belt conveyor line as described in claim 1, characterized in that, The synchronous limiting transmission assembly also includes a base frame, which is detachably connected to the bearing fixing plate and located below the bearing fixing plate, and the base frame is disposed below the synchronous belt.

3. The plastic cover synchronous belt conveyor line as described in claim 2, characterized in that, The synchronous limit transmission assembly also includes a motor and a transmission belt. The motor is detachably connected to the base frame and is located below the base frame. The motor is perpendicular to the base frame. The transmission belt is respectively disposed at the output end of the motor and the outer surface of the bearing. The transmission belt is also disposed on the side of the bearing fixing plate away from the synchronous belt.

4. The plastic cover synchronous belt conveyor line as described in claim 3, characterized in that, The synchronous limiting transmission component also includes an optical fiber sensor, which is detachably connected to the bearing fixing plate and located on one side above the bearing fixing plate, and the optical fiber sensor is disposed on one side of the limiting plate.

5. The plastic cover synchronous belt conveyor line as described in claim 4, characterized in that, The synchronous limiting transmission assembly also includes a guide plate and a guardrail. The guardrail is detachably connected to the base frame and is located above the base frame. The guardrail is disposed on one side of the synchronous belt. One end of the guide plate is detachably connected to the guardrail and is located on the side of the guardrail away from the synchronous belt. The other end of the guide plate is disposed on one side of the synchronous belt.

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