Precise winding machine for circuit board cleaning fluff brush roller

By using a servo motor-driven positioning component and sliding screw system, combined with a limit wheel and ball bearing structure, the shortcomings of the flock brush roller winding machine in positioning and limiting are solved, realizing rapid positioning of the brush roller and smooth winding of flock strips, thus improving the winding effect.

CN224160194UActive Publication Date: 2026-04-24ANHUI LONGGUANG IND BRUSHMAKING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI LONGGUANG IND BRUSHMAKING CO LTD
Filing Date
2025-06-11
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing precision winding machines for fluff brush rollers are not convenient for quickly positioning the aluminum winding substrate during winding, and lack a limiting structure for the winding end of the fluff strip, which makes the fluff strip easy to deviate and affects the winding effect.

Method used

The positioning assembly and sliding screw system driven by a servo motor, combined with the limit wheel and ball bearing structure, achieve rapid positioning of the brush roller and smooth winding of the pile strip. The servo motor drives the rotating shaft and gear transmission, and the movable guide block on the sliding screw moves horizontally under the limit of the limit block and limit rod. The limit wheel and ball bearing provide the limit of the pile strip, ensuring smooth winding of the pile.

Benefits of technology

This technology enables rapid positioning of the brush roller and smooth winding of the pile strips, improving the winding effect and ensuring that the pile strips can be precisely fixed on the brush roller.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a precise winding machine for a circuit board cleaning fluff brush roll, which comprises a base, a control box is arranged at the upper end of the left side of the base, a fixing plate is fixedly connected to the upper end of the right side of the base, and a cavity is arranged in the control box. The brush roll is arranged on the first positioning head, the rotating disc is rotated to be matched with the threaded rod to adjust the second positioning head until the brush roll is clamped and fixed between the first positioning head and the second positioning head, the brush roll can be conveniently and rapidly positioned, the structure is simple and practical, the clamped and positioned brush roll and the sliding lead screw are driven by the servo motor to rotate, and the brush roll can be conveniently and rapidly positioned. A movable guide block on a sliding screw rod horizontally moves under the limiting action of a limiting block and a limiting rod, and a driving motor is matched with a first limiting wheel, two second limiting wheels on an L-shaped block and a ball in a rectangular through groove in a positioning block to limit a fluff strip, so that the fluff strip can be stably wound and fixed on a brush roller; and the winding effect of the fluff strips is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of velvet brush roller winding machines, and in particular to a precision winding machine for velvet brush rollers used for cleaning circuit boards. Background Technology

[0002] A fluffy brush roller consists of a metal roller and brush filaments. The brush filaments are usually made of soft fluffy material. A fluffy brush roller winding machine is a device specifically designed for processing fluffy brush rollers. Its main function is to wind soft fluffy material onto the brush roller to form a fluffy surface with a specific density and strength.

[0003] Existing precision winding machines for lint brush rollers are not convenient for quickly positioning the aluminum winding substrate in actual use, and the winding end of the lint strip lacks a limiting structure, which easily causes the lint strip to deviate during winding, affecting the winding effect. A precision winding machine for lint brush rollers for circuit board cleaning is proposed to solve the above problems. Utility Model Content

[0004] To address the shortcomings and defects in the existing technology, this utility model proposes a precision winding machine for circuit board cleaning lint brush rollers. This machine solves the technical problems in the background technology where existing precision winding machines for lint brush rollers are not convenient for quickly positioning the aluminum winding substrate in actual use, and the winding end of the lint strip lacks a limiting structure, which easily leads to the lint strip shifting during winding and affects the winding effect.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A precision winding machine for cleaning lint brush rollers on circuit boards includes a base. A control box is located at the upper left end of the base, and a fixing plate is fixedly connected to the upper right end of the base. The control box has a cavity, and a drive assembly is located within the cavity. A positioning assembly is rotatably inserted through the inner right wall of the cavity. A sliding screw is horizontally rotatably inserted through the inner right wall of the control box near the top surface. Both the drive assembly and the sliding screw are connected to the positioning assembly. A movable guide block is threaded onto the sliding screw. An unwinding mechanism is fixedly connected to the upper end of the movable guide block. A winding limiting mechanism is located on the front side wall of the movable guide block. A support base is fixedly connected to the upper end of the base near the fixing plate. An adjustment assembly is horizontally rotatably inserted between the fixing plate and the support base.

[0007] Preferably, the drive assembly includes a servo motor fixedly mounted on the bottom left side of the cavity, a rotating shaft fixedly connected to the drive shaft of the servo motor, and a first gear coaxially fixedly connected to the rotating shaft, the first gear being connected to the positioning assembly in a transmission connection.

[0008] Preferably, the positioning assembly includes a rotating rod that is horizontally rotatably disposed through the inner wall of the right side of the cavity, the rotating rod being rotatably connected to the inner wall of the left side of the cavity, a first positioning head being fixedly connected to one end of the rotating rod located outside the cavity, a second gear and a drive wheel being coaxially fixedly connected to the rotating rod, the first gear meshing with the second gear, and the drive wheel being drivenly connected to a sliding lead screw.

[0009] Preferably, the left end of the sliding lead screw is rotatably connected to the left inner wall of the control box, and the end of the sliding lead screw located inside the control box is coaxially fixedly connected to a driven wheel. The driving wheel and the driven wheel are connected by belt drive.

[0010] Preferably, the unwinding mechanism includes a bracket fixedly connected to the upper end of the movable guide block. A drive motor is fixedly installed on the left side wall near the upper end of the bracket. A first limiting wheel is horizontally rotatably provided on the bracket. The drive shaft of the drive motor horizontally rotatably passes through the bracket and is fixedly connected to the axle of the first limiting wheel. A limiting block is fixedly connected to the lower end of the movable guide block. A limiting rod is fixedly connected between the control box and the fixed plate. The limiting rod is horizontally provided through the limiting block.

[0011] Preferably, the winding limiting mechanism includes a connecting plate fixedly connected to the front side wall of the movable guide block. An L-shaped block is fixedly connected to the right side wall of the connecting plate near the lower end. Two second limiting wheels are horizontally rotatably provided between the vertical side wall of the L-shaped block and the connecting plate. The two second limiting wheels are respectively located near the upper and lower ends of the L-shaped block. A positioning block is fixedly connected to the side wall of the L-shaped block between the two second limiting wheels. The positioning block is provided with a rectangular through groove that is vertically connected. Ball bearings are embedded in the inner walls of the left and right sides of the rectangular through groove.

[0012] Preferably, the adjusting assembly includes a threaded rod with a horizontal thread passing through the fixed plate and the support base, a second positioning head fixedly connected to the left end of the threaded rod, the second positioning head being directly opposite the first positioning head, and a turntable fixedly connected to the right end of the threaded rod.

[0013] Compared with the prior art, the advantages of this utility model are as follows:

[0014] 1. By placing the brush roller on the first positioning head and rotating the turntable in conjunction with the threaded rod to adjust the second positioning head, the brush roller is clamped and fixed between the first and second positioning heads, which facilitates quick positioning of the brush roller. The structure is simple and practical.

[0015] 2. The servo motor drives the clamping and positioning brush roller and sliding screw to rotate, so that the movable guide block on the sliding screw moves horizontally under the limiting action of the limiting block and the limiting rod. The drive motor, together with the first limiting wheel, the two second limiting wheels on the L-shaped block and the ball bearings in the rectangular through groove on the positioning block, provides limiting for the pile strip, so that the pile strip can be smoothly wound and fixed on the brush roller, improving the winding effect of the pile strip. Attached Figure Description

[0016] Figure 1 This is a perspective view of a precision winding machine for a circuit board cleaning brush roller proposed in this utility model.

[0017] Figure 2 for Figure 1 A magnified view of a section at point A in the middle;

[0018] Figure 3 This is a schematic diagram of the winding limiting mechanism of a precision winding machine for cleaning lint brush rollers for circuit boards, as proposed in this utility model.

[0019] In the diagram: 1. Base, 2. Control box, 3. Fixing plate, 4. Cavity, 5. Sliding screw, 6. Movable guide block, 7. Support seat, 8. Servo motor, 9. Rotating shaft, 10. First gear, 11. Rotating rod, 12. First positioning head, 13. Second gear, 14. Driving wheel, 15. Driven wheel, 16. Bracket, 17. Drive motor, 18. First limit wheel, 19. Limit block, 20. Limit rod, 21. Connecting plate, 22. L-shaped block, 23. Second limit wheel, 24. Positioning block, 25. Rectangular through groove, 26. Ball bearing, 27. Threaded rod, 28. Second positioning head, 29. Turntable. Detailed Implementation

[0020] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figure 1-3A precision winding machine for cleaning lint brush rollers for circuit boards includes a base 1, a control box 2 at the upper left end of the base 1, and a fixing plate 3 fixedly connected to the upper right end of the base 1. The control box 2 has a cavity 4 inside, and a drive assembly is provided inside the cavity 4. The drive assembly includes a servo motor 8 fixedly installed on the bottom left side of the cavity 4. A rotating shaft 9 is fixedly connected to the drive shaft of the servo motor 8, and a first gear 10 is coaxially fixedly connected to the rotating shaft 9. The servo motor 8 is used to drive the first gear 10 on the rotating shaft 9 to rotate. The first gear 10 is connected to a positioning assembly for transmission.

[0023] A positioning assembly is rotatably installed on the right inner wall of cavity 4. The positioning assembly includes a rotating rod 11 that is horizontally rotatably installed on the right inner wall of cavity 4. The rotating rod 11 is rotatably connected to the left inner wall of cavity 4. A first positioning head 12 is fixedly connected to one end of the rotating rod 11 outside cavity 4. A second gear 13 and a drive wheel 14 are coaxially fixedly connected to the rotating rod 11. The first gear 10 meshes with the second gear 13, and the first gear 10 drives the meshing second gear 13 to rotate, so that the second gear 13 drives the coaxially connected rotating rod 11 to rotate, and the rotating rod 11 drives the first positioning head 12 to rotate. The drive wheel 14 is connected to the sliding screw 5 to transmit power. A sliding screw 5 is horizontally rotatably mounted on the right inner wall of the control box 2 near the top surface. Both the drive assembly and the sliding screw 5 are connected to the positioning assembly. The left end of the sliding screw 5 is rotatably connected to the left inner wall of the control box 2. The end of the sliding screw 5 located inside the control box 2 is coaxially fixedly connected to a driven wheel 15. The drive wheel 14 and the driven wheel 15 are connected by a belt drive. The rotation of the rotating rod 11 drives the coaxially connected drive wheel 14 to rotate, which in turn drives the belt-driven driven wheel 15 to rotate, and the driven wheel 15 drives the coaxially connected sliding screw 5 to rotate. A movable guide block 6 is threaded onto the sliding screw 5.

[0024] The upper end of the movable guide block 6 is fixedly connected to an unwinding mechanism. The unwinding mechanism includes a bracket 16 fixedly connected to the upper end of the movable guide block 6. A drive motor 17 is fixedly installed on the left side wall of the bracket 16 near the upper end. A first limiting wheel 18 is horizontally rotatably mounted on the bracket 16. The drive motor 17 is used to drive the first limiting wheel 18 to rotate, so that the first limiting wheel 18 can drive the pile strip to advance smoothly. The drive shaft of the drive motor 17 rotates horizontally through the bracket 16 and is fixedly connected to the wheel axle of the first limiting wheel 18. A limiting block 19 is fixedly connected to the lower end of the movable guide block 6. A limiting rod 20 is fixedly connected between the control box 2 and the fixed plate 3. The limiting rod 20 is horizontally mounted through the limiting block 19. The sliding screw 5 rotates to drive the movable guide block 6 to move horizontally under the limiting action of the limiting block 19 and the limiting rod 20.

[0025] A winding limiting mechanism is provided on the front side wall of the movable guide block 6. The winding limiting mechanism includes a connecting plate 21 fixedly connected to the front side wall of the movable guide block 6. An L-shaped block 22 is fixedly connected to the right side wall of the connecting plate 21 near the lower end. Two second limiting wheels 23 are horizontally rotatably connected between the vertical section side wall of the L-shaped block 22 and the connecting plate 21. The two second limiting wheels 23 are respectively located near the upper and lower ends of the L-shaped block 22. A positioning block 24 is fixedly connected to the side wall of the L-shaped block 22 between the two second limiting wheels 23. The positioning block 24 has an upper and lower communication device. The rectangular through groove 25 has ball bearings 26 embedded in the inner walls of both sides. The drive motor 17 on the starting bracket 16 drives the first limiting wheel 18 to rotate, so that the first limiting wheel 18 guides the pile strip to be wound to the two second limiting wheels 23 between the connecting plate 21 and the L-shaped block 22, and passes the pile strip through the rectangular through groove 25 on the positioning block 24 between the two second limiting wheels 23. This allows the pile strip to be smoothly wound and fixed on the brush roller with the help of the two second limiting wheels 23 and the ball bearings 26, thereby improving the winding effect of the pile strip.

[0026] A support base 7 is fixedly connected to the upper end of the base 1 near the fixed plate 3. An adjustment component is horizontally rotatable between the fixed plate 3 and the support base 7. The adjustment component includes a threaded rod 27 with a horizontal thread passing through the fixed plate 3 and the support base 7. A second positioning head 28 is fixedly connected to the left end of the threaded rod 27. The second positioning head 28 is directly opposite the first positioning head 12. A turntable 29 is fixedly connected to the right end of the threaded rod 27. One end of the brush roller is placed on the first positioning head 12. The turntable 29 is rotated in conjunction with the threaded rod 27 to adjust the relative position of the second positioning head 28 and the first positioning head 12 until the brush roller can be clamped and positioned between the first positioning head 12 and the second positioning head 28. This facilitates quick positioning of the brush roller. The structure is simple and practical.

[0027] In use, one end of the brush roller is placed on the first positioning head 12. The turntable 29 is rotated in conjunction with the threaded rod 27 to adjust the relative position of the second positioning head 28 and the first positioning head 12 until the brush roller can be clamped and positioned between the first positioning head 12 and the second positioning head 28. This facilitates quick and easy positioning of the brush roller. The structure is simple and practical. According to actual needs, the winding parameters are adjusted by the control box 2. The servo motor 8 is started to drive the first gear 10 on the rotating shaft 9 to rotate, which in turn drives the meshing second gear 13 to rotate. The second gear 13 drives the coaxially connected rotating rod 11 to rotate, which in turn drives the first positioning head 12 to rotate, thus causing the clamped and positioned brush roller to rotate. On the other hand, the rotation of the rotating rod 11 drives the coaxially connected drive wheel 14 to rotate, which in turn drives the belt-driven drive wheel 14 to rotate. The driven wheel 15 rotates, causing it to drive the coaxially connected sliding screw 5 to rotate. At this time, the rotation of the sliding screw 5 drives the movable guide block 6 to move horizontally under the limiting action of the limiting block 19 and the limiting rod 20. During the movement of the movable guide block 6, the drive motor 17 on the start bracket 16 drives the first limiting wheel 18 to rotate, so that the first limiting wheel 18 guides the long strip of fluff to be wound to the two second limiting wheels 23 between the connecting plate 21 and the L-shaped block 22, and passes the long strip of fluff through the rectangular through slot 25 on the positioning block 24 between the two second limiting wheels 23. This allows the long strip of fluff to be smoothly wound and fixed on the brush roller in conjunction with the two second limiting wheels 23 and the ball bearing 26, improving the winding effect of the long strip of fluff. When the winding reaches the predetermined length, the winding machine is stopped, and necessary checks and adjustments are made to ensure that the long strip of brush bristles can be precisely wound on the brush roller.

[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A precision winding machine for cleaning lint brush rollers for circuit boards, comprising a base (1), a control box (2) provided on the upper left side of the base (1), and a fixing plate (3) fixedly connected to the upper right side of the base (1), characterized in that, The control box (2) is provided with a cavity (4), and a drive assembly is provided in the cavity (4). A positioning assembly is rotatably provided on the inner wall of the right side of the cavity (4). A sliding screw (5) is rotatably provided on the inner wall of the right side of the control box (2) near the top surface. The drive assembly and the sliding screw (5) are both connected to the positioning assembly. A movable guide block (6) is threaded on the sliding screw (5). An unwinding mechanism is fixedly connected to the upper end of the movable guide block (6). A winding limiting mechanism is provided on the front side wall of the movable guide block (6). A support seat (7) is fixedly connected to the upper end of the base (1) near the fixed plate (3). An adjustment assembly is rotatably provided between the fixed plate (3) and the support seat (7).

2. The precision winding machine for a circuit board cleaning bristle brush roller according to claim 1, characterized in that, The drive assembly includes a servo motor (8) fixedly installed on the bottom left side of the cavity (4). A rotating shaft (9) is fixedly connected to the drive shaft of the servo motor (8). A first gear (10) is coaxially fixedly connected to the rotating shaft (9). The first gear (10) is connected to the positioning assembly in a transmission connection.

3. The precision winding machine for a circuit board cleaning bristle brush roller according to claim 2, characterized in that, The positioning assembly includes a rotating rod (11) that is horizontally rotatably installed through the inner wall of the right side of the cavity (4). The rotating rod (11) is rotatably connected to the inner wall of the left side of the cavity (4). A first positioning head (12) is fixedly connected to one end of the rotating rod (11) outside the cavity (4). A second gear (13) and a drive wheel (14) are coaxially fixedly connected to the rotating rod (11). The first gear (10) meshes with the second gear (13). The drive wheel (14) is connected to the sliding screw (5) for transmission.

4. A precision winding machine for a circuit board cleaning bristle brush roller according to claim 3, characterized in that, The left end of the sliding screw (5) is rotatably connected to the left inner wall of the control box (2). The end of the sliding screw (5) located inside the control box (2) is coaxially fixedly connected to the driven wheel (15). The driving wheel (14) and the driven wheel (15) are connected by belt drive.

5. A precision winding machine for a circuit board cleaning bristle brush roller according to claim 1, characterized in that, The unwinding mechanism includes a bracket (16) fixedly connected to the upper end of the movable guide block (6). A drive motor (17) is fixedly installed on the left side wall near the upper end of the bracket (16). A first limiting wheel (18) is horizontally rotatably connected to the bracket (16). The drive shaft of the drive motor (17) rotates horizontally through the bracket (16) and is fixedly connected to the wheel axle of the first limiting wheel (18). A limiting block (19) is fixedly connected to the lower end of the movable guide block (6). A limiting rod (20) is fixedly connected between the control box (2) and the fixed plate (3). The limiting rod (20) is horizontally connected through the limiting block (19).

6. A precision winding machine for a circuit board cleaning bristle brush roller according to claim 1, characterized in that, The winding limiting mechanism includes a connecting plate (21) fixedly connected to the front side wall of the movable guide block (6). An L-shaped block (22) is fixedly connected to the right side wall of the connecting plate (21) near the lower end. Two second limiting wheels (23) are horizontally rotatably connected between the vertical side wall of the L-shaped block (22) and the connecting plate (21). The two second limiting wheels (23) are respectively located near the upper and lower ends of the L-shaped block (22). A positioning block (24) is fixedly connected to the side wall of the L-shaped block (22) between the two second limiting wheels (23). A rectangular through groove (25) is provided on the positioning block (24) and is connected vertically. Ball bearings (26) are embedded in the inner walls of the left and right sides of the rectangular through groove (25).

7. A precision winding machine for a circuit board cleaning bristle brush roller according to claim 3, characterized in that, The adjustment assembly includes a threaded rod (27) with a horizontal thread passing through the fixed plate (3) and the support base (7). The left end of the threaded rod (27) is fixedly connected to a second positioning head (28), which is directly opposite the first positioning head (12). The right end of the threaded rod (27) is fixedly connected to a turntable (29).