Device for reducing condensate water of dry quenching air diffusion pipeline

By installing condenser pipes and valve systems in the dry quenching unit, the problem of condensate accumulation was solved, and the effective discharge of condensate was achieved, thereby improving the stability of dry quenching production and the operational reliability of the unit.

CN224160565UActive Publication Date: 2026-04-24宁夏宝丰能源集团焦化二厂有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
宁夏宝丰能源集团焦化二厂有限公司
Filing Date
2025-01-15
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

During the dry quenching process, a large amount of condensate is generated in the air venting pipe of the dry quenching furnace. The accumulation of condensate will affect the composition of the circulating gas in the dry quenching furnace and the stable operation of the equipment.

Method used

A device was designed that includes a dry quenching furnace, a circulating water tank, an electric cylinder, a coke pot, an air inlet pipe, a vent pipe, and a condenser pipe. By setting valves and a condenser cylinder, gravity and heated nitrogen are used to reduce the accumulation of condensate. The condensate is discharged into the circulating water tank to prevent it from flowing back into the dry quenching furnace.

Benefits of technology

This effectively reduces the accumulation of condensate in the venting pipe, improving the stability of dry quenching coke production and the operational reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model particularly relates to the technical field of dry quenching production, and discloses a device for reducing dry quenching air diffusion pipeline condensate water, which comprises a dry quenching furnace and a circulating water tank, an electric cylinder is fixedly arranged at the top end of the dry quenching furnace, a material is fixedly arranged at the top end of the electric cylinder, a coke tank is clamped at the top end of the material, and the coke tank is connected with the circulating water tank. An air inlet pipe is inserted into the side wall of the dry quenching furnace, a first bleeder is inserted into the side wall, away from the air inlet pipe, of the dry quenching furnace, a second bleeder is installed at the other end of the first bleeder, and a second valve is installed in the middle of the first bleeder. According to the utility model, by arranging the bleeder I, the bleeder II, the condenser pipe, the valve I and the valve II, when the valve II is opened to discharge high-temperature and high-pressure gas, condensed water generated on the inner side wall of the bleeder II flows into the condenser pipe under the action of gravity, and the valve I is opened, so that the gathered condensed water can be discharged; therefore, the condensate water is prevented from flowing back into the dry quenching furnace, and the production stability is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of dry quenching coke production technology, and in particular relates to a device for reducing condensate in the dry quenching coke venting pipeline. Background Technology

[0002] Dry quenching refers to a method of cooling red-hot coke using inert gas. During the dry quenching process, red-hot coke is loaded from the top of the dry quenching furnace, and low-temperature inert gas is blown into the red-hot coke layer in the cooling section of the dry quenching furnace by a circulating fan to absorb the sensible heat of the red-hot coke. The cooled coke is then discharged from the bottom of the dry quenching furnace.

[0003] During dry quenching operation, if malfunctions such as furnace tube leakage or the addition of raw coke occur, the pressure in the pre-storage chamber will be high. If the pressure in the pre-storage chamber cannot be controlled within the specified range by the pre-storage chamber pressure regulating valve, it is necessary to open the dry quenching furnace's venting device to release pressure and ensure the safe retreat of the dry quenching furnace. However, during normal operation of the dry quenching unit, if the gas in the dry quenching furnace's venting pipe is not flowing, the water entrained in the circulating gas will condense, affecting the stable operation of the dry quenching furnace and damaging equipment such as expansion joints.

[0004] During normal operation of existing dry quenching coke units, a large amount of condensate will be generated in the air vent pipe of the dry quenching furnace. If the condensate is not drained for a long time, it will accumulate and enter the dry quenching furnace, affecting the composition of the circulating gas in the dry quenching furnace and the stable operation of the dry quenching coke units. Utility Model Content

[0005] This invention provides a device for reducing condensate in the dry quenching coke venting pipeline. It aims to solve the problem that during the normal operation of existing dry quenching coke equipment, a large amount of condensate is generated in the dry quenching furnace venting pipeline. If the condensate is not drained for a long time, it will accumulate and enter the dry quenching furnace, affecting the composition of the circulating gas in the dry quenching furnace and the stable operation of the dry quenching coke equipment.

[0006] This utility model is implemented as follows: a device for reducing condensate in a dry quenching coke venting pipe includes a dry quenching furnace and a circulating water tank. An electric cylinder is fixed to the top of the dry quenching furnace, a type of feed is fixed to the top of the electric cylinder, and a coke can is clamped to the top of the type of feed. An air inlet pipe is inserted into the side wall of the dry quenching furnace. A first venting pipe is inserted into the side wall of the dry quenching furnace away from the air inlet pipe. A second venting pipe is installed at the other end of the first venting pipe. A second valve is installed in the middle of the first venting pipe. A condensing pipe is inserted into the bottom end of the first venting pipe. A first valve is installed in the middle of the condensing pipe. A condensing cylinder is fixed to the side wall of the condensing pipe near the first valve. The condensing cylinder is connected to the interior of the condensing pipe. The bottom end of the condensing pipe is connected to the top of the circulating water tank.

[0007] Preferably, the top inner end of the dry quenching furnace is provided with a slot, which is connected in sequence to the air inlet pipe, the vent pipe and the material.

[0008] Preferably, the dry quenching furnace has a second slot inside near the first slot for loading coke for cooling, and a third slot below the second slot for loading coke that is being cooled.

[0009] Preferably, the bottom of the dry quenching furnace is provided with a slot 4, and the bottom of the dry quenching furnace is connected to a discharge port.

[0010] Preferably, the material type, slot one, slot two, slot three and slot four are connected in sequence through valve plates, and the coke tank is transported by a hoist to transport the coke for heating, thereby improving the efficiency of coking coal circulation.

[0011] Preferably, the first vent pipe has an angle of 10 degrees with the horizontal line, the first vent pipe and the second vent pipe are L-shaped, and the second vent pipe is installed vertically with its opening facing upward, which improves the stability of the condensate flow.

[0012] Preferably, a dust removal pipe is fixedly provided at the top of the material, and an isolation net is fixedly provided through the material on the inner side wall of the dust removal pipe, which improves the convenience of dust removal.

[0013] Preferably, a connecting pipe is inserted into the side wall of the second vent pipe, the other end of the second vent pipe is connected to the air intake pipe, and a regulating valve is installed in the middle of the connecting pipe.

[0014] Compared with the prior art, the embodiments of this application have the following main advantages:

[0015] Firstly, by setting up vent pipe one, vent pipe two, condenser pipe, valve one, and valve two, when valve two is opened to release high-temperature and high-pressure gas, the condensate generated on the inner wall of vent pipe two flows into the interior of the condenser pipe under the action of gravity. Opening valve one can discharge the accumulated condensate, thereby preventing the condensate from flowing back into the dry quenching furnace and thus improving the stability of production. Secondly, by setting up a connecting pipe and a regulating valve, opening the regulating valve can deliver heated nitrogen into the interior of vent pipe two, preheating vent pipe two and thus reducing the condensate formed when vent pipe two releases high-temperature gas. Attached Figure Description

[0016] Figure 1 This is a frontal three-dimensional structural diagram of the present invention.

[0017] Figure 2 This is a side-view stereoscopic side-view structural diagram of the present invention.

[0018] Figure 3 This is a schematic diagram of the front cross-section of the U-shaped bracket of this utility model.

[0019] The attached diagram is labeled as follows: 1. Dry quenching furnace; 2. Circulating water tank; 3. Air inlet pipe; 4. Electric cylinder; 5. Feed type; 6. Dust removal pipe; 7. Coke pot; 8. Venting pipe one; 9. Venting pipe two; 10. Condensing pipe; 11. Condensing cylinder; 12. Valve one; 13. Valve two; 14. Discharge port; 15. Connecting pipe; 16. Regulating valve; 17. Slot one; 18. Slot two; 19. Slot three; 20. Slot four; 21. Isolation net. Detailed Implementation

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0021] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0022] Please see Figure 1-3The present invention provides an embodiment of a device for reducing condensate in a dry quenching coke venting pipe. The device includes a dry quenching furnace 1 and a circulating water tank 2. The circulating water tank 2 is used to store water for heating the inert gas used in the dry quenching process. An electric cylinder 4 is fixed to the top of the dry quenching furnace 1, and a feed material 5 is fixed to the top of the electric cylinder 4. A coke canister 7 is attached to the top of the feed material 5. An air inlet pipe 3 is inserted into the side wall of the dry quenching furnace 1. Inert gas is filled in a pre-storage chamber and connected to the air inlet pipe 3 for gas supply. Both the inert gas and the pre-storage chamber are existing technologies and will not be described in detail here. The dry quenching furnace 1 is used to fill coke and inert gas, thereby achieving a reduction in coke condensate. In the dry quenching furnace 1, a vent pipe 8 is inserted into the side wall away from the inlet pipe 3 for exhaust and pressure reduction. A slot 17 is opened at the top inner end of the dry quenching furnace 1, which is connected to the inlet pipe 3, the vent pipe 8, and the feed material 5 in sequence. A slot 28 is opened inside the dry quenching furnace 1 near the bottom of slot 17 for loading coke that is being cooled. A slot 39 is opened below the slot 28 for loading coke that is being cooled. A slot 4 20 is opened at the bottom inner end of the dry quenching furnace 1. A discharge port 14 is inserted into the bottom end of the dry quenching furnace 1. The feed material 5, slots 17, 28, 39, and the slot 4 are connected to the dry quenching furnace 1. Four valves 20 are connected sequentially via valve plates. Coke tank 7 is transported by a hoist to transport heated coke, improving the efficiency of coking coal circulation. A second vent pipe 9 is installed at the other end of vent pipe 18. Vent pipe 18 forms a 10-degree angle with the horizontal line. Vent pipe 18 and vent pipe 29 are L-shaped. Vent pipe 29 is installed vertically with its opening facing upwards, improving the stability of condensate flow. A valve 2 13 is installed in the middle of vent pipe 18. A condenser pipe 10 is inserted into the bottom of vent pipe 18. A valve 12 is installed in the middle of condenser pipe 10. A condenser cylinder 11 is fixed on the side wall of condenser pipe 10 near valve 12. 11 is connected to the inside of the condenser tube 10. The bottom end of the condenser tube 10 is connected to the top end of the circulating water tank 2. When the internal air pressure of the slot 17 is too high, the operator can open the valve 2 13 to connect the slot 17 and the vent pipe 2 9, thereby venting the high-temperature and high-pressure gas. When the high-temperature gas comes into contact with the inner wall of the vent pipe 2 9, condensate is generated. The condensate flows into the inside of the condenser tube 10 along the vent pipe 18. The operator opens the valve 12 to discharge the stored condensate into the circulating water tank 2 for water circulation, thereby preventing the condensate from flowing back into the inside of the slot 17, thus improving the stability of dry quenching coke production.

[0023] A dust removal pipe 6 is fixedly installed at the top of material type 5. An isolation net 21 is fixedly installed through the inner wall of material type 5. The dust removal pipe 6 is connected to a blower to transport and discharge the dust filtered by the isolation net 21, which improves the convenience of dust removal. A connecting pipe 15 is inserted into the side wall of the second vent pipe 9. The other end of the second vent pipe 9 is connected to the air inlet pipe 3. A regulating valve 16 is installed in the middle of the connecting pipe 15. Opening the regulating valve 16 can transport heated nitrogen into the interior of the second vent pipe 9, preheating the second vent pipe 9 and thus reducing the condensate formed when the second vent pipe 9 discharges high-temperature gas. The connecting pipe 15 is a nitrogen pipeline with a diameter of DN25, which is connected at the bend of the second vent pipe 9. The regulating valve 16 is used to control the nitrogen content in the dry quenching coke vent pipe. The end of the second vent pipe 9 is interlocked with the pre-storage chamber pressure setting by setting a nitrogen electric valve. When the pre-storage chamber pressure rises to 300Pa and lasts for 1 minute, the nitrogen electric valve is automatically closed.

[0024] Working Principle: When using this device for reducing condensate discharge from the dry quenching coke venting pipeline, the operator first connects an external power source. The operator then uses a hoist to lift the heated coking coal from the top and clamp it onto the top of feed type 5. Opening the bottom valve plate of the coke pot 7 allows the coking coal to enter the interior of feed type 5. The coking coal sequentially passes through feed type 5, electric cylinder 4, and slot 17 into slot 2 18. The air inlet pipe 3 is used to deliver preheated nitrogen into slot 17, thereby cooling the coking coal. The dry quenching furnace 1, coke pot 7, and hoist are all existing components. The technology will not be elaborated here. When the internal air pressure of slot 17 is too high, the operator can open valve 213 to connect slot 17 and vent pipe 29, thereby venting the high-temperature and high-pressure gas. When the high-temperature gas comes into contact with the inner wall of vent pipe 29, condensate is generated. The condensate flows into the interior of condenser pipe 10 along vent pipe 18. The operator opens valve 12 to discharge the stored condensate into circulating water tank 2 for water circulation, thereby preventing condensate from flowing back into slot 17 and improving the stability of dry quenching production.

[0025] Secondly, when pressure relief is required, the operator can open the regulating valve 16 in advance to deliver heated nitrogen into the interior of the vent pipe 2 9, thereby preheating the vent pipe 2 9 and reducing the condensate formed when the vent pipe 2 9 discharges high-temperature gas.

[0026] It should be noted that, for the sake of simplicity, the foregoing embodiments are all described as a series of actions. However, those skilled in the art should understand that the present invention is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to the present invention. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.

[0027] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative. For instance, the division of units described above may be implemented in other ways in practice. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; indirect coupling or communication connections between devices or units may be telecommunications or other forms.

[0028] The units described above as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0029] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A device for reducing condensate in a dry quenching coke venting pipeline, characterized in that, The equipment includes a dry quenching furnace (1) and a circulating water tank (2): an electric cylinder (4) is fixedly installed at the top of the dry quenching furnace (1), a feed type (5) is fixedly installed at the top of the electric cylinder (4), a coke can (7) is snapped into the top of the feed type (5), an air inlet pipe (3) is inserted into the side wall of the dry quenching furnace (1), a vent pipe one (8) is inserted into the side wall of the dry quenching furnace (1) away from the air inlet pipe (3), and a vent pipe two (9) is installed at the other end of the vent pipe one (8). A valve 2 (13) is installed in the middle of the first vent pipe (8). A condenser pipe (10) is inserted into the bottom end of the first vent pipe (8). A valve 1 (12) is installed in the middle of the condenser pipe (10). A condenser cylinder (11) is fixed on the side wall of the condenser pipe (10) near the valve 1 (12). The condenser cylinder (11) is connected to the inside of the condenser pipe (10). The bottom end of the condenser pipe (10) is connected to the top end of the circulating water tank (2).

2. The device for reducing condensate in the dry quenching coke venting pipeline according to claim 1, characterized in that: The dry quenching furnace (1) has a slot (17) at its inner top, which is connected to the air inlet pipe (3), the vent pipe (8) and the material (5) in sequence.

3. The device for reducing condensate in the dry quenching coke venting pipeline according to claim 2, characterized in that: The dry quenching furnace (1) has a slot two (18) inside near slot one (17) for loading coke that is being cooled, and a slot three (19) is below slot two (18) for loading coke that is being cooled.

4. The device for reducing condensate in the dry quenching coke venting pipeline according to claim 3, characterized in that: The dry quenching furnace (1) has a slot four (20) at its inner bottom and a discharge port (14) at its bottom end.

5. The device for reducing condensate in the dry quenching coke venting pipeline according to claim 1, characterized in that: The material type (5), slot one (17), slot two (18), slot three (19) and slot four (20) are connected in sequence through valve plates, and the coke tank (7) is transported by a hoist for heating coke.

6. The device for reducing condensate in the dry quenching coke venting pipeline according to claim 1, characterized in that: The first vent pipe (8) has an angle of 10 degrees with the horizontal line. The first vent pipe (8) and the second vent pipe (9) are L-shaped. The second vent pipe (9) is installed vertically with its opening facing upward.

7. The device for reducing condensate in the dry quenching coke venting pipeline according to claim 1, characterized in that: A dust removal pipe (6) is fixedly installed at the top of the material (5), and an isolation net (21) is fixedly installed through the material (5) on the inner side wall of the dust removal pipe (6).

8. The device for reducing condensate in the dry quenching coke venting pipeline according to claim 1, characterized in that: A connecting pipe (15) is inserted into the side wall of the second vent pipe (9), and the other end of the second vent pipe (9) is connected to the air inlet pipe (3). A regulating valve (16) is installed in the middle of the connecting pipe (15).