Waterless dyeing proofing yarn cage

By designing an aqueous dyeing sample yarn cage with an inner and outer cylinder structure, and using a collar to buffer the contact between the yarn cage and the dye cup, the problem of the yarn cage impacting the inner wall of the dye cup is solved, ensuring that the dye dissolves fully and improving dyeing efficiency and cleanliness.

CN224160857UActive Publication Date: 2026-04-24ZHONGCHUANG LVJIE SUPERCRITICAL FLUID TECH (JIANGSU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHONGCHUANG LVJIE SUPERCRITICAL FLUID TECH (JIANGSU) CO LTD
Filing Date
2025-05-30
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

The existing yarn cage will hit the inner wall of the dye cup during use, resulting in insufficient dye dissolution and scratching of the dye cup, affecting cleaning and subsequent dyeing effect.

Method used

Design a waterless dyeing sample yarn cage, including an inner cylinder and an outer cylinder. The two ends of the inner cylinder are connected to end caps, and the two ends of the outer cylinder are equipped with collars. The outer diameter of the collars is slightly larger than the outer diameter of the outer cylinder. When the yarn cage moves, the collars come into contact with the dye cup, which plays an impact buffering role and avoids scratching the inner wall of the dye cup.

Benefits of technology

This design achieves buffered contact between the yarn cage and the dye cup during anhydrous dyeing sample testing, preventing scratches on the inner wall of the dye cup, ensuring sufficient dye dissolution, and improving cleanliness and dyeing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a waterless dyeing proofing yarn cage which comprises an inner cylinder and an outer cylinder. The inner cylinder is arranged in the middle of the outer cylinder; the two ends of the inner cylinder are connected with end covers; lantern rings are arranged at the two ends of the outer cylinder, and the outer cylinder is arranged on outer steps of the lantern rings in a sleeving mode; the end cover is pressed on the inner step of the lantern ring; the inner cylinder and the outer cylinder are perforated pipes; the lantern ring is made of a non-metal material; the outer diameter of the lantern ring is slightly larger than that of the outer cylinder. According to the novel sarong manufactured through the design, only the lantern ring makes contact with the dyeing cup when the sarong moves, in this way, the inner wall of the dyeing cup is prevented from being scratched, and a certain impact buffering effect is achieved.
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Description

Technical Field

[0001] This utility model belongs to the field of yarn cages, specifically relating to an anhydrous dyeing and sampling yarn cage. Background Technology

[0002] Traditional textile dyeing and printing processes are inefficient, energy-intensive, and highly polluting, posing risks to the environment and human health. They also generate large amounts of dye wastewater. New sustainable waterless dyeing methods have emerged as a viable solution to this problem. Supercritical CO2 dyeing uses carbon dioxide instead of water as the dye solvent. Utilizing the unique solubility and diffusion properties of supercritical CO2, it dissolves dyes and penetrates fibers, achieving not only highly efficient dyeing but also allowing for the recycling and reuse of CO2 after dyeing.

[0003] Before mass dyeing production, small-scale dyeing samples need to be produced to determine the dyeing process and effect. Currently, dye cups are used for small-scale dyeing tests. However, there are currently no special sample yarn cages for waterless dyeing. Moreover, when using existing yarn cages, the yarn cages collide with the dye cups, causing scratches on the smooth inner wall of the dye cups, which makes it easy for dye to remain on the inner wall of the dye cups, which has an adverse effect on cleaning and subsequent dyeing. Utility Model Content

[0004] To address the problem that existing yarn cages cause scratches on the smooth inner wall of the dye cup when they collide with it, leading to insufficient dye dissolution, this application designs an anhydrous dyeing sample yarn cage. This design aims to provide a certain impact buffer when the yarn cage collides with the inner wall of the dye cup during supercritical CO2 dyeing sample testing.

[0005] A waterless dyeing sample yarn basket, comprising an inner tube and an outer tube;

[0006] The inner cylinder is positioned in the middle of the outer cylinder;

[0007] The inner cylinder is connected to end caps at both ends;

[0008] The outer cylinder is provided with collars at both ends, and the outer cylinder is fitted onto the outer step of the collar; the end cap is pressed onto the inner step of the collar.

[0009] Preferably, both the inner and outer cylinders are porous tubes.

[0010] Preferably, the collar is made of a non-metallic material.

[0011] Preferably, the outer diameter of the collar is slightly larger than the outer diameter of the outer cylinder.

[0012] Preferably, the inner cylinder and the outer cylinder are fixedly connected by bolts.

[0013] Preferably, the end cap is provided with first bolt holes evenly distributed;

[0014] The collar is provided with a second bolt hole, and bolts are inserted into the first bolt hole and the second bolt hole to achieve a fixed connection between the outer cylinder and the inner cylinder.

[0015] The advantages and effects of this application are as follows:

[0016] This application designs a waterless dyeing sample yarn cage, comprising an inner cylinder and an outer cylinder; the inner cylinder is positioned in the middle of the outer cylinder; end caps are connected to both ends of the inner cylinder; collars are provided at both ends of the outer cylinder, and the outer cylinder is fitted onto the outer steps of the collars; the end caps press against the inner steps of the collars; both the inner and outer cylinders are porous tubes; the collars are made of non-metallic material; the outer diameter of the collars is slightly larger than the outer diameter of the outer cylinder. The novel yarn cage designed and prepared in this application ensures that only the collars contact the dye cup during yarn cage movement, thus avoiding scratching the inner wall of the dye cup and providing a certain impact cushioning effect.

[0017] The above description is only an overview of the technical solution of this application. In order to better understand the technical means of this application and implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this application more obvious and understandable, the preferred embodiments of this application are described in detail below with reference to the accompanying drawings.

[0018] The above and other objects, advantages and features of this application will become more apparent to those skilled in the art from the following detailed description of specific embodiments in conjunction with the accompanying drawings. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0020] Figure 1 A structural diagram of a waterless dyeing sample yarn cage designed for this application;

[0021] Figure 2 Structural diagram of the inner cylinder designed for this application;

[0022] Figure label:

[0023] 1. Inner cylinder; 2. Outer cylinder; 3. End cap; 4. Collar. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. In the following description, specific details such as specific configurations and components are provided merely to help fully understand the embodiments of this application. Therefore, those skilled in the art should understand that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of this application. In addition, for clarity and brevity, descriptions of known functions and structures are omitted in the embodiments.

[0025] It should be understood that the phrase "an embodiment" or "this embodiment" throughout the specification means that a specific feature, structure, or characteristic related to the embodiment is included in at least one embodiment of this application. Therefore, "an embodiment" or "this embodiment" appearing throughout the specification does not necessarily refer to the same embodiment. Furthermore, these specific features, structures, or characteristics can be combined in any suitable manner in one or more embodiments.

[0026] Furthermore, reference numerals and / or letters may be repeated in different examples within this application. Such repetition is for the purpose of simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or settings discussed.

[0027] In this article, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist simultaneously. The term " / and" in this article describes another type of relationship between related objects, indicating that two relationships can exist. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the related objects before and after it are in an "or" relationship.

[0028] In this article, the term "at least one" is merely a description of the relationship between related objects, indicating that there can be three relationships. For example, "at least one of A and B" can mean: A exists alone, A and B exist simultaneously, or B exists alone.

[0029] It should also be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion.

[0030] Example 1

[0031] Please refer to Figure 1 and Figure 2 This embodiment mainly introduces the basic design of an anhydrous dyeing sample yarn cage, including an inner cylinder 1 and an outer cylinder 2;

[0032] The inner cylinder 1 is disposed in the middle of the outer cylinder 2;

[0033] The inner cylinder 1 is connected to end caps 3 at both ends;

[0034] The outer cylinder 2 is provided with collars 4 at both ends, and the outer cylinder 2 is fitted onto the outer step of the collar 4; the end cap 3 is pressed onto the inner step of the collar 4.

[0035] Furthermore, both the inner cylinder 1 and the outer cylinder 2 are porous tubes or sintered metals with breathable structures (to facilitate dye penetration).

[0036] Furthermore, the collar 4 is made of a non-metallic material, and the hardness of the collar must be lower than that of the dye cup. Non-metallic materials such as PTFE, PEEK, or PI are recommended.

[0037] Furthermore, the outer diameter of the collar 4 is slightly larger than the outer diameter of the outer cylinder 2, so that only the collar contacts the dye cup when the yarn cage moves. This avoids scratching the inner wall of the dye cup and provides a certain impact buffer.

[0038] Furthermore, the inner cylinder 1 and the outer cylinder 2 are fixedly connected by bolts.

[0039] Furthermore, the end cap 3 is provided with first bolt holes evenly distributed on it;

[0040] The collar 4 is provided with a second bolt hole, and bolts are inserted into the first bolt hole and the second bolt hole to achieve a fixed connection between the outer cylinder 2 and the inner cylinder 1.

[0041] Furthermore, the inner cylinder 1 can also be replaced by a smooth rod.

[0042] Furthermore, the outer diameter of the yarn cage is smaller than the inner diameter of the dye cup, leaving a gap, and the length of the yarn cage is smaller than the inner length of the dye cup. During dyeing, the dye cup is placed radially and rotated on the vertical turntable of the heating unit, allowing the yarn cage to move axially within the dye cup under the action of gravity, which is beneficial for the dissolution of dye and uniform dyeing.

[0043] This application designs a waterless dyeing sample yarn cage, comprising an inner cylinder and an outer cylinder; the inner cylinder is positioned in the middle of the outer cylinder; end caps are connected to both ends of the inner cylinder; collars are provided at both ends of the outer cylinder, and the outer cylinder is fitted onto the outer steps of the collars; the end caps press against the inner steps of the collars; both the inner and outer cylinders are porous tubes; the collars are made of non-metallic material; the outer diameter of the collars is slightly larger than the outer diameter of the outer cylinder. The novel yarn cage designed and prepared in this application ensures that only the collars contact the dye cup during yarn cage movement, thus avoiding scratching the inner wall of the dye cup and providing a certain impact cushioning effect.

[0044] The above description is merely a preferred embodiment of this utility model and does not limit the scope of protection of this utility model. For those skilled in the art, this utility model can have various modifications and variations. Any changes, modifications, substitutions, integrations, and parameter alterations made to these embodiments within the spirit and principles of this utility model, through conventional substitutions or methods that achieve the same function without departing from the principles and spirit of this utility model, fall within the scope of protection of this utility model.

Claims

1. A waterless dyeing and sampling yarn basket, characterized in that, It includes an inner cylinder (1) and an outer cylinder (2); The inner cylinder (1) is located in the middle of the outer cylinder (2); The inner cylinder (1) is connected to end caps (3) at both ends; The outer cylinder (2) is provided with collars (4) at both ends, and the outer cylinder (2) is fitted on the outer step of the collar (4); the end cap (3) is pressed on the inner step of the collar (4).

2. The anhydrous dyeing and sampling yarn cage according to claim 1, characterized in that, Both the inner cylinder (1) and the outer cylinder (2) are porous tubes.

3. The anhydrous dyeing and sampling yarn cage according to claim 1, characterized in that, The collar (4) is made of a non-metallic material.

4. The anhydrous dyeing and sampling yarn cage according to claim 1, characterized in that, The outer diameter of the collar (4) is slightly larger than the outer diameter of the outer cylinder (2).

5. The anhydrous dyeing and sampling yarn cage according to claim 1, characterized in that, The inner cylinder (1) and the outer cylinder (2) are fixedly connected by bolts.

6. The anhydrous dyeing and sampling yarn cage according to claim 1, characterized in that, The end cap (3) is provided with first bolt holes evenly distributed on it; The collar (4) is provided with a second bolt hole, and bolts are inserted into the first bolt hole and the second bolt hole to achieve a fixed connection between the outer cylinder (2) and the inner cylinder (1).