Lightweight plastic floor module capable of being transported in folding mode

By introducing a buffer layer, a strength layer, and a flexural protective layer into the plastic flooring module, the problem of poor bending resistance is solved, the bending resistance and stability of the module are improved, and aesthetics and service life are ensured.

CN224161361UActive Publication Date: 2026-04-24BEIJING DIZHIJIE BUILDING MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BEIJING DIZHIJIE BUILDING MATERIALS CO LTD
Filing Date
2025-05-22
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing lightweight plastic flooring modules that can be folded for transport have poor bending resistance. Bending them during transport affects the aesthetics of the installation, causes damage to the modules, and shortens their service life.

Method used

The flooring features a PVC substrate with a cushioning layer, a strength layer, a flexural protective layer, and a transparent wear-resistant layer. The cushioning layer is made of foamed rubber, the strength layer is composed of fiberglass and polyester fiber layers, the flexural protective layer is composed of polyurethane material layers and a printed layer, and the transparent wear-resistant layer provides anti-slip and sound-absorbing effects.

Benefits of technology

It improves the bending resistance and stability of PVC flooring modules, prevents damage, enhances aesthetics and service life, and provides good grip and pattern design, especially in humid environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a light-weight plastic floor module capable of being transported in a folding mode, and relates to the field of light-weight plastic floor modules capable of being transported in a folding mode. The light-weight plastic floor module capable of being folded for transportation comprises a PVC floor base material, a buffer layer is arranged on the top of the PVC floor base material, a strength layer is arranged on the top of the buffer layer, a folding-resistant protective layer is arranged on the top of the strength layer, the folding-resistant protective layer comprises a polyurethane material layer, and the polyurethane material layer is arranged on the top of the strength layer. A printing layer is arranged at the top of the polyurethane material layer, and a transparent wear-resistant layer is arranged at the top of the printing layer. According to the light-weight plastic floor module capable of being transported in the folding mode, due to the arrangement of the folding-resistant protective layer, the light-weight plastic floor module has good elasticity and recovery capacity, can rapidly recover to the original shape after being bent, cannot be broken even if being bent by 180 degrees, is soft in texture, can effectively recover heavy object impact, protects the plastic floor module from being damaged, and improves the service life of the plastic floor module. And the anti-bending performance of the plastic floor module is improved.
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Description

Technical Field

[0001] This utility model relates to the field of lightweight plastic flooring modules that can be folded and transported, and more particularly to a lightweight plastic flooring module that can be folded and transported. Background Technology

[0002] Plastic flooring, also known as PVC resilient plastic flooring, is a high-end decorative material used for floors. It is divided into PVC roll flooring and PVC block flooring. PVC resilient plastic flooring is a very popular new type of lightweight floor decoration material in the world today, also known as "lightweight flooring".

[0003] Currently available lightweight PVC flooring modules that can be folded for transport have poor bending resistance. When transported in a bent state, the severe bending can affect the installation of the PVC flooring, as well as its appearance and the overall quality, and may also damage the modules and shorten the lifespan of the PVC flooring.

[0004] Therefore, it is necessary to provide a lightweight plastic flooring module that can be folded and transported to solve the above-mentioned technical problems. The information disclosed in this background section is only intended to enhance the understanding of the overall background of this utility model, and is not necessarily to be regarded as an admission or in any way implying that the information constitutes prior art that has become known to those skilled in the art. Utility Model Content

[0005] This utility model provides a foldable and transportable lightweight plastic flooring module, which solves the technical problem that foldable and transportable lightweight plastic flooring modules have poor bending resistance, and that bending during transportation will severely affect the laying of plastic flooring, affect the aesthetics of plastic flooring, damage the plastic flooring module, and shorten the service life of plastic flooring.

[0006] To solve the above-mentioned technical problems, this utility model provides a foldable and transportable lightweight plastic flooring module, including a PVC flooring substrate, a cushioning layer on top of the PVC flooring substrate, a strength layer on top of the cushioning layer, a folding-resistant protective layer on top of the strength layer, the folding-resistant protective layer including a polyurethane material layer, a printed layer on top of the polyurethane material layer, a transparent wear-resistant layer on top of the printed layer, a glass fiber layer, and a polyester fiber material layer on top of the glass fiber layer.

[0007] Preferably, the buffer layer is made of foamed rubber material.

[0008] Preferably, the top of the PVC flooring substrate is bonded to the bottom of the buffer layer, and the top of the buffer layer is bonded to the bottom of the strength layer.

[0009] Preferably, the top of the glass fiber layer is bonded to the bottom of the polyester fiber material layer.

[0010] Preferably, the top of the polyurethane material layer is bonded to the bottom of the polyurethane material layer, and the top of the polyurethane material layer is bonded to the bottom of the transparent wear-resistant layer.

[0011] Preferably, the top of the strength layer is bonded to the bottom of the flexural protective layer.

[0012] Compared with related technologies, the lightweight plastic flooring module that can be folded and transported according to this utility model has the following advantages:

[0013] This utility model provides a lightweight plastic flooring module that can be folded and transported. With the addition of a fold-resistant protective layer, it has good elasticity and recovery ability, and can quickly return to its original shape after being bent. It will not break even if bent 180 degrees. The soft texture can effectively recover from the impact of heavy objects, protect the plastic flooring module from damage, and improve the bending resistance of the plastic flooring module.

[0014] This utility model provides a lightweight plastic flooring module that can be folded and transported. By setting up a strength layer, it mainly plays the role of enhancing the strength and stability of the plastic flooring module, and can also enhance the mechanical properties of the material, so that the plastic flooring module can still remain flat and undeformed when subjected to high-intensity movement. It also improves the tensile strength and stability of the plastic flooring module, ensuring that the plastic flooring module remains flat under long-term high-intensity use. Attached Figure Description

[0015] Figure 1 A schematic diagram of a preferred embodiment of a foldable and transportable lightweight plastic flooring module provided by this utility model;

[0016] Figure 2 This is a cross-sectional view of the strength layer structure of this utility model.

[0017] Figure 3 This is a cross-sectional view of the fold-resistant protective layer structure of this utility model.

[0018] The following are the labeling elements in the diagram: 1. PVC flooring substrate; 2. Buffer layer; 3. Strength layer; 31. Fiberglass layer; 32. Polyester fiber material layer; 4. Bending-resistant protective layer; 41. Polyurethane material layer; 42. Printed layer; 43. Transparent wear-resistant layer. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0020] Example 1:

[0021] Please see Figure 1-3 This utility model provides a technical solution: a foldable and transportable lightweight plastic flooring module, including a PVC flooring substrate 1, a buffer layer 2 on the top of the PVC flooring substrate 1, a strength layer 3 on the top of the buffer layer 2, a folding-resistant protective layer 4 on the top of the strength layer 3, the folding-resistant protective layer 4 including a polyurethane material layer 41, a printed layer 42 on the top of the polyurethane material layer 41, a transparent wear-resistant layer 43 on the top of the printed layer 42, the strength layer 3 including a glass fiber layer 31, and a polyester fiber material layer 32 on the top of the glass fiber layer 31.

[0022] In this embodiment, the polyurethane material layer 41 provides excellent elasticity and resilience, allowing it to quickly return to its original shape after bending. Even when bent 180 degrees, it will not break. Its soft texture effectively absorbs the impact of heavy objects, protecting the PVC flooring module from damage and improving its bending resistance. The transparent wear-resistant layer 43 not only enhances the wear resistance of the PVC flooring module but also provides good bending resistance, slip resistance (making it less prone to slipping when wet), and is waterproof and moisture-proof. Its surface undergoes a special antibacterial treatment, effectively killing and inhibiting various bacteria, while also providing excellent sound absorption. The printed layer 42 allows for pattern design that effectively increases the friction of the PVC flooring module, preventing slips and providing better grip, especially in humid environments. The printed layer offers a variety of patterns and colors to meet different decorative needs and enhance the overall aesthetic effect.

[0023] Example 2:

[0024] Please see Figure 1-3 As shown, based on Embodiment 1, this utility model provides a technical solution: the buffer layer 2 is made of foamed rubber material, the top of the PVC floor substrate 1 is bonded to the bottom of the buffer layer 2, the top of the buffer layer 2 is bonded to the bottom of the strength layer 3, the top of the PVC floor substrate 1 is bonded to the bottom of the buffer layer 2, the top of the buffer layer 2 is bonded to the bottom of the strength layer 3, the top of the polyurethane material layer 41 is bonded to the bottom of the polyurethane material layer 41, the top of the polyurethane material layer 41 is bonded to the bottom of the transparent wear-resistant layer 43, and the top of the strength layer 3 is bonded to the bottom of the folding-resistant protective layer 4.

[0025] In this embodiment: the glass fiber layer 31 mainly enhances the strength and stability of the plastic flooring module, and also enhances the mechanical properties of the material, allowing the plastic flooring module to remain flat and undeformed even under high-intensity movement. It also improves the tensile strength and stability of the plastic flooring module, ensuring that the plastic flooring module remains flat even under long-term high-intensity use. The polyester fiber material layer 32 mainly enhances the strength and stability of the material. It is a synthetic fiber with high strength, high modulus and excellent physical properties, which can significantly improve the mechanical properties and durability of the plastic flooring, and increase the service life of the plastic flooring module.

[0026] The working principle of the foldable and transportable lightweight plastic flooring module provided by this utility model is as follows:

[0027] Implementation steps for the first innovation point:

[0028] Step 1: Through the setting of polyurethane material layer 41, it has good elasticity and recovery ability, and can quickly return to its original shape after bending. Even if bent 180 degrees, it will not break. It is soft and can effectively recover from heavy impact, protect the plastic flooring module from damage, and improve the bending resistance of the plastic flooring module.

[0029] Step 2: Through the setting of transparent wear-resistant layer 43, this wear-resistant layer not only enhances the wear resistance of the plastic flooring module, but also provides good bending resistance, has anti-slip properties, is not easy to slip when wet, and is waterproof and moisture-proof. The surface has been specially treated with antibacterial agents, which can effectively kill and inhibit a variety of bacteria, and at the same time has excellent sound absorption effect.

[0030] Step 3: By setting the printed layer 42, the pattern design can effectively increase the friction of the plastic flooring module and prevent slipping accidents. Especially in humid environments, it can provide better grip. The printed layer can provide a variety of patterns and colors to meet different decorative needs and enhance the overall aesthetic effect.

[0031] Implementation steps for the second innovation point:

[0032] Step 1: The glass fiber layer 31 mainly enhances the strength and stability of the plastic flooring module, and also enhances the mechanical properties of the material, so that the plastic flooring module can remain flat and undeformed when subjected to high-intensity movement. It also improves the tensile strength and stability of the plastic flooring module, ensuring that the plastic flooring module remains flat under long-term high-intensity use.

[0033] The second step involves the addition of polyester fiber material layer 32, which primarily enhances the strength and stability of the material. This synthetic fiber possesses high strength, high modulus, and excellent physical properties, significantly improving the mechanical properties and durability of the PVC flooring and extending the service life of the PVC flooring modules.

[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0035] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A foldable and transportable lightweight plastic flooring module, comprising a PVC flooring substrate (1), characterized in that: The PVC flooring substrate (1) has a buffer layer (2) on top, a strength layer (3) on top of the buffer layer (2), a folding-resistant protective layer (4) on top of the strength layer (3), the folding-resistant protective layer (4) includes a polyurethane material layer (41), a printed layer (42) on top of the polyurethane material layer (41), a transparent wear-resistant layer (43) on top of the printed layer (42), the strength layer (3) includes a glass fiber layer (31), and a polyester fiber material layer (32) on top of the glass fiber layer (31).

2. The foldable and lightweight plastic flooring module according to claim 1, characterized in that, The buffer layer (2) is made of foamed rubber.

3. The foldable and lightweight plastic flooring module according to claim 1, characterized in that, The top of the PVC flooring substrate (1) is bonded to the bottom of the buffer layer (2), and the top of the buffer layer (2) is bonded to the bottom of the strength layer (3).

4. A foldable, lightweight plastic flooring module for transportation according to claim 1, characterized in that, The top of the glass fiber layer (31) is bonded to the bottom of the polyester fiber material layer (32).

5. A foldable, lightweight plastic flooring module for transportation according to claim 1, characterized in that, The top of the polyurethane material layer (41) is bonded to the bottom of the polyurethane material layer (41), and the top of the polyurethane material layer (41) is bonded to the bottom of the transparent wear-resistant layer (43).

6. A foldable, lightweight plastic flooring module for transportation according to claim 1, characterized in that, The top of the strength layer (3) is bonded to the bottom of the flexural protective layer (4).