Super lock mechanism

By designing a super lock mechanism that combines electric motor and mechanical transmission, the problem of car lock systems being unable to unlock in the absence of power is solved, achieving independence and compatibility between electric and mechanical unlocking, and meeting diverse needs.

CN224161575UActive Publication Date: 2026-04-24DEERFU VEHICLE LOCK ANTI THEFT SYST SHANGHAI
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DEERFU VEHICLE LOCK ANTI THEFT SYST SHANGHAI
Filing Date
2025-05-19
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing car locking systems cannot unlock the internal and external locks in the absence of power, and the electric and mechanical unlocking functions conflict with each other, failing to meet diverse and independent needs.

Method used

A super lock mechanism was designed, comprising a lock tongue, lever drive, worm gear drive, internal opening lever assembly, and key bar assembly. It achieves independence between electric unlocking and mechanical backup unlocking through a motor and mechanical transmission mechanism, ensuring that unlocking can be performed even without power, and that electric and mechanical unlocking do not conflict.

Benefits of technology

It enables unlocking even without power, and the electric and mechanical unlocking functions are independent to meet diverse needs and ensure security and electric vehicle compatibility.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224161575U_ABST
    Figure CN224161575U_ABST
Patent Text Reader

Abstract

The utility model provides a super lock mechanism, which belongs to the technical field of automobile locks and comprises a spring bolt mounted on a shell, the spring bolt is driven by a lever to rotate, the super lock mechanism further comprises a coupling rod, the coupling rod rotates on the lever and is provided with a first actuating bulge and a second actuating bulge, and the first actuating bulge and the second actuating bulge are arranged on the coupling rod. The first actuating protrusion and the second actuating protrusion are arranged at the opposite ends of the coupling rod. The utility model discloses a motor vehicle door lock capable of electrically and independently locking and unlocking an external opening insurance and reserving a mechanical backup locking and unlocking insurance. Meanwhile, the mechanical backup key has the uniqueness that internal and external unlocking insurance can be achieved at a time through an internal mechanical transmission mechanism; a central control part of the mechanism is provided with an independent motor and a transmission mechanism, an inner opening fuse is provided with an independent motor and a transmission mechanism, and a mechanical backup upper unlocking fuse is provided with a unique transmission mechanism, so that conflict is avoided; the system can be matched with the whole vehicle control logic for use and can meet the requirement of a user on independent insurance unlocking by using a key; and the device is safe and electric.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of automotive locks, and more specifically, to a super lock mechanism. Background Technology

[0002] With the development and demands of the automotive market, automotive opening and closing systems not only need to be diversified, electric, and independent, but also need to retain the mechanical features of traditional side door locks. Doors need both an electric unlocking function and a traditional key backup, each independent and non-conflicting. The electric and mechanical unlocking functions control outward opening; similarly, inward opening requires a safety lock to ensure internal security. An independent internal superlock motor and transmission mechanism ensure that the internal safety features meet requirements. Externally, while retaining a mechanical backup key for mechanical unlocking, it also possesses a superlock function that can unlock both the internal and external safety locks at once, thus preventing situations where the internal and external safety locks cannot be unlocked when the vehicle is powered down or without power. Utility Model Content

[0003] To overcome the above shortcomings, this utility model provides a super lock mechanism, which aims to address the need for diverse, electric, and independent opening and closing systems in automobiles.

[0004] This utility model is implemented as follows:

[0005] A super lock mechanism includes a locking bolt mounted on a housing, the locking bolt being driven to rotate by a lever, and the super lock mechanism further includes:

[0006] A coupling rod rotates on the lever and is provided with an actuating protrusion one and an actuating protrusion two, which are located at opposite ends of the coupling rod.

[0007] The worm gear drive unit rotates on the housing and consists of a worm gear and a worm gear protrusion disposed thereon. The worm gear protrusion drives the coupling rod to rotate through the actuation protrusion.

[0008] An internal opening lever assembly rotates on the housing and consists of an internal opening lever and an internal opening lever protrusion disposed thereon. The internal opening lever protrusion actuates the coupling rod to rotate through the actuation protrusion.

[0009] The key lever assembly, which rotates on the housing, consists of a key lever and a key lever protrusion disposed thereon. The key lever protrusion actuates the coupling rod to rotate via the actuation protrusion.

[0010] Preferably, the lever and the locking tongue are connected by a transmission component, which includes a pawl and a pawl release lever.

[0011] Preferably, the coupling rod actuates the lever to rotate.

[0012] Preferably, a motor is fixed on the housing, and the output end of the motor is connected to the worm wheel via a worm gear.

[0013] Preferably, the worm gear drive unit further includes a torsion spring, with both ends of the torsion spring fixed to the worm gear and the housing, respectively.

[0014] Preferably, the outer wall of the worm gear is provided with a cam, and the housing is provided with a contact switch, which is triggered when the cam abuts against it.

[0015] Preferably, the internal opening lever rotates on the housing, and the internal opening lever is provided with a connecting hole, the connecting hole being connected to an external driving component.

[0016] Preferably, the internal opening lever and the coupling rod rotate coaxially.

[0017] Preferably, the coupling rod has a recessed surface, and the lever rotates on the recessed surface.

[0018] Preferably, the first actuating protrusion is arranged outward along the circumference of the coupling rod, and the second actuating protrusion has a columnar structure and is arranged perpendicular to the coupling rod.

[0019] The beneficial effects of this utility model are:

[0020] This utility model discloses a motor vehicle door lock with an electrically operated independent upper release and an outer release safety mechanism, and a mechanical backup upper release safety mechanism. The mechanical backup key features the unique ability to release both the inner and outer release safety mechanisms in a single operation using an internal mechanical transmission mechanism. This mechanism's central control section is equipped with an independent motor and transmission mechanism; the inner release safety mechanism has its own independent motor and transmission mechanism, and the mechanical backup upper release safety mechanism has its own unique transmission mechanism, ensuring they do not conflict. This allows it to be used in conjunction with the vehicle's overall control logic while also meeting the user's need for independent upper release and lower release safety mechanisms using a key; it is both safe and electrically powered. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0022] Figure 1 The view shows the super lock mechanism located inside the safety mechanism, with the internal opening not activated.

[0023] Figure 2A partial view showing the super lock mechanism located inside the safety mechanism, which is opened by pulling the internal mechanism.

[0024] Figure 3 A partial view showing the super lock mechanism located on the upper inner safety mechanism, which is opened by pulling the internal mechanism;

[0025] Figure 4 This is a partial view showing the super lock mechanism located inside the safety mechanism, with the internal mechanism not pulled to open.

[0026] Figure 5 A partial view showing the super lock mechanism located on the upper inner safety mechanism, with the internal mechanism not pulled to open;

[0027] Figure 6 Initial position view for unlocking the inner and outer safety mechanisms using the key;

[0028] Figure 7 A view showing the middle position for unlocking the inner and outer safety mechanisms using the key;

[0029] Figure 8 A view showing the completed position for unlocking the internal and external safety mechanisms using the key. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0031] Example

[0032] Reference Figures 1-8 A superlock mechanism includes a housing, wherein the housing is a mounting carrier for the superlock mechanism.

[0033] A motor 101 is fixedly mounted on the housing, and a worm gear 102 is fixedly mounted on the rotor of the motor 101.

[0034] A worm gear 103 is provided on the housing, which is connected to the housing and rotates around the first axis (a1 in the figure), forming a worm gear transmission structure with the worm 102.

[0035] A torsion spring 104 is installed on the housing. One end of the spring is fixed to the worm gear 103, and the other end is fixed to the housing. By setting an appropriate eccentric angle, the worm gear 103 is stably positioned between two extreme angles, providing a tactile feedback. The use of the torsion spring 104 to provide this tactile feedback is a well-known technology in the door lock industry and will not be elaborated upon here.

[0036] The housing is also equipped with a lever 75, which is rotatably connected to the housing about a second axis (a2 in the figure). The second axis is parallel to the first axis.

[0037] The housing is equipped with a pawl and a pawl release lever, both of which rotate together around a third axis (a3 in the figure) perpendicular to the second axis a2. When the pawl rotates to a set angle, it overcomes the torque of the pawl spring (not shown in the figure), disengaging from the bolt 11 and allowing the bolt 11 to rotate freely, thus unlocking the door. The cooperation between the pawl and the bolt 11 is well-known technology in the field of door locks and will not be elaborated upon here.

[0038] The lever 75 has a fourth axis (a4 in the figure), and a coupling rod 95 is mounted on the fourth axis a4. The coupling rod 95 is connected to the lever 75 by rotating around the fourth axis a4. The fourth axis a4 is parallel to the second axis a2.

[0039] An internal opening lever 91 is provided on the housing, and the internal opening lever 91 is mounted on the housing in a manner that allows rotation about a second axis a2. As a result, the lever 75 and the internal opening lever 91 can rotate independently about the second axis a2. A connecting hole 91a is provided on the internal opening lever 91, which engages with the pull cable 195 on the outside of the door lock. When an external force pulls the pull cable 195, the internal opening lever 91 rotates about the second axis a2, serving as a mechanical interface for operating the door lock. In particular, it serves as a mechanical interface for opening the interior of the vehicle.

[0040] The coupling rod 95 is provided with an actuating protrusion 95c, which is coupled to the internal opening lever protrusion 91c on the internal opening rod 91. When the rotation position of the coupling rod 95 couples the actuating protrusion 95c and the internal opening lever protrusion 91c, the pulling of the internal opening lever 91 will drive the coupling rod 95, and further drive the coupling rod 95 to rotate together, as shown. Figure 2 This causes the aforementioned mechanism to disengage the latch 11, a process that constitutes the internal opening function of the door lock. When the rotational position of the coupling rod 95 decouples the actuating protrusion 95c and the internal opening lever protrusion 91c, as... Figure 3 As shown, pulling the internal opening lever 91 causes the coupling rod 95 to rotate together. This prevents the latch 11 from being released. The above process constitutes the internal locking function of the door lock, meaning the door lock cannot be opened from the inside. Depending on the specific purpose, this can be a child lock function or a super lock function.

[0041] The coupling rod 95 is provided with an actuating protrusion 95b, which engages with the worm wheel protrusion 103b provided on the worm wheel 103. The motor 101 drives the worm wheel 103 to rotate, changing the position of the worm wheel protrusion 103b. When the worm wheel protrusion 103b pushes the actuating protrusion 95b to the aforementioned decoupling position, as... Figure 5The electric mechanism enables the aforementioned child lock or super lock functions. When the worm gear protrusion 103b no longer pushes the actuation protrusion 95b and reaches the aforementioned coupling position, as... Figure 4 The electric version achieves the aforementioned child lock or super lock unlocking functions.

[0042] The coupling rod (95) actuates the lever (75) to rotate.

[0043] In some embodiments, a contact switch (S4 in the figure) is provided on the housing. A cam 103c is provided on the outer wall of the worm gear 103. When the rotational position of the worm gear 103 is at... Figure 5 When the cam 103c is in the counterclockwise position, it does not contact the contact switch S4; when the worm gear 103 is in the clockwise position shown in Figure 4, the cam 103c presses the contact switch, changes its electrical signal, and serves as a signal feedback function for the child lock or super lock function.

[0044] In some embodiments, a key lever 69 is provided that can rotate about a fifth axis (a5 in the figure), which is perpendicular to the second axis a2. One end of the key lever 69 has a key lever protrusion 69d that can engage with an actuating protrusion 95c. As a result, the key lever 69 can push the coupling rod 95 to rotate about a fourth axis a4 at a specific rotation angle, such as... Figure 6 , Figure 7 , Figure 8 The sequence of actions causes the superlock mechanism to transition from the decoupled state to the coupled state. As a result, on the one hand, the internal opening lever 91 can operate the door lock to unlock; on the other hand, the rotation of the coupling lever 95 actuates the actuation protrusion 95b, which pushes the worm gear protrusion 103b, which in turn drives the worm gear 102 and the motor 101 to rotate, thus resetting the motor. In a typical application of automotive door locks, this is the function of unlocking the superlock with a mechanical key.

[0045] Finally, in some embodiments, a pull rod 65 is provided inside the housing, sliding along its length. A drive worm gear 83 rotatable about a sixth axis (a6 in the figure) is also provided. An external safety structure (not shown in the figure) is provided inside the housing, which, when the pull rod 65 is in... Figure 6 When the sliding position shown is to the left, it is in the upper outer safety state. When the lever 65 is in the position shown... Figure 8 When the sliding position is to the right, the external safety is disengaged. Simultaneously, the key lever 69, while pushing the internal safety from the disengaged state to the coupled state, also pushes the pull rod 65 from the sliding position left to the sliding position right, synchronously disengaging the external safety. This completes another action of unlocking the superlock with the mechanical key.

[0046] It should be noted that the specific model and specifications of the motor need to be selected and determined based on the actual specifications of the device. The specific selection and calculation method adopts the existing technology in this field, so it will not be described in detail here.

[0047] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A super lock mechanism, comprising a locking tongue (11) mounted on a housing, the locking tongue (11) being driven to rotate by a lever (75), characterized in that, The super lock mechanism also includes: The coupling rod (95) rotates on the lever (75) and is provided with an actuating protrusion one (95b) and an actuating protrusion two (95c), which are located at opposite ends of the coupling rod (95). The worm gear drive unit rotates on the housing and consists of a worm gear (103) and a worm gear protrusion (103b) disposed thereon. The worm gear protrusion (103b) actuates the coupling rod (95) to rotate through the actuation protrusion (95b). The internal opening lever assembly rotates on the housing and consists of an internal opening lever (91) and an internal opening lever protrusion (91c) disposed thereon. The internal opening lever protrusion (91c) actuates the coupling rod (95) to rotate through the actuation protrusion (95c). The key lever assembly, which rotates on the housing, consists of a key lever (69) and a key lever protrusion (69d) disposed thereon. The key lever protrusion (69d) actuates the coupling rod (95) to rotate through the actuation protrusion (95c).

2. The super lock mechanism according to claim 1, characterized in that, The lever (75) and the latch (11) are connected by a transmission component, which includes a pawl and a pawl release lever.

3. A super lock mechanism according to claim 2, characterized in that, The coupling rod (95) actuates the lever (75) to rotate.

4. A super lock mechanism according to claim 3, characterized in that, A motor (101) is fixed on the housing, and the output end of the motor (101) is connected to the worm wheel (103) through a worm (102).

5. A super lock mechanism according to claim 4, characterized in that, The worm gear drive unit also includes a torsion spring (104), the two ends of which are fixed to the worm gear (103) and the housing, respectively.

6. A super lock mechanism according to claim 5, characterized in that, The outer wall of the worm gear (103) is provided with a cam (103c), and the housing is provided with a contact switch. The contact switch is triggered when it is abutted by the cam (103c).

7. A super lock mechanism according to claim 6, characterized in that, The internal opening lever (91) rotates on the housing, and the internal opening lever (91) is provided with a connecting hole (91a), which is connected to an external driving component.

8. A super lock mechanism according to claim 7, characterized in that, The internal opening lever (91) and the coupling rod (95) rotate coaxially.

9. A super lock mechanism according to claim 8, characterized in that, The coupling rod (95) has a recessed surface, and the lever (75) rotates on the recessed surface.

10. A super lock mechanism according to claim 9, characterized in that, The first actuating protrusion (95b) is arranged outward along the circumference of the coupling rod (95), and the second actuating protrusion (95c) has a columnar structure and is arranged perpendicular to the coupling rod (95).