Integral air source heat pump unit structure
By introducing dust filters, brush pads, and a dust collection system into the air source heat pump unit, the problem of dust entry and cleaning has been solved, achieving efficient and clean operation of the unit and improving heating efficiency and equipment lifespan.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI ZHENGCHUANGXIN ENERGY TECH CO LTD
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-24
AI Technical Summary
Existing air source heat pump units are not easy to prevent dust from entering the unit during use, and it is difficult to effectively clean the dust, which affects the unit's heating efficiency.
An integrated air source heat pump unit structure was designed, including a dust filter, an adjustment frame, a brush pad, a servo motor driven adjustment component, a fan, a filter box, and a dust suction pipe. The dust filter isolates dust, the brush pad cleans dust, and the dust suction system composed of the fan and filter box thoroughly cleans dust.
It effectively isolates dust and impurities, ensures the cleanliness of the unit's interior, prevents dust from entering, improves the unit's operating efficiency and service life, and avoids secondary pollution.
Smart Images

Figure CN224162767U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of air source heat pump units, and particularly relates to an integrated air source heat pump unit structure. Background Technology
[0002] Air source heat pump water heaters are energy-saving and environmentally friendly hot water supply devices that can replace boilers and are not limited by resources. They use green and pollution-free refrigerant to absorb heat from the air and produce domestic hot water at a temperature of over 50 degrees Celsius through the work of a compressor. Air source heat pump water heaters are suitable for indoor swimming pools, hotels, villas, hair salons, bath and foot massage parlors, factories, farms, and other places that require hot water. Air source heat pump water heaters can also provide cooling during the heating process and can also be installed in places that require cooling capacity but do not have high requirements.
[0003] Existing air source heat pump units are not easy to prevent dust from entering them during use, and it is difficult to clean the filtered dust, which can easily damage the internal parts of the air source heat pump unit. It is also difficult to clean the frost on the surface of the air source heat pump unit, which can easily affect the heating efficiency of the air source heat pump unit. Utility Model Content
[0004] This utility model provides an integrated air source heat pump unit structure, aiming to solve the problem mentioned in the background art that existing air source heat pump units are not easy to prevent dust from entering the air source heat pump unit during use.
[0005] To solve the above problems, this utility model is implemented as follows: an integrated air source heat pump unit structure includes: an air source heat pump body, the air source heat pump body being covered with a protective shell for protecting the internal unit structure; a dustproof net disposed on the protective shell for isolating dust and impurities; an adjustment frame slidably sleeved outside the dustproof net, the inner wall of the adjustment frame having a brush pad that can contact the dustproof net attached by Velcro; a slider fixed on the inner wall of the adjustment frame; and an adjustment component disposed on the outer wall of the protective shell for adjusting the height of the slider.
[0006] Preferably, the adjustment assembly includes: a fixed plate fixed to the outer wall of the protective shell; a threaded rod rotatably mounted on the fixed plate, with the slider threadedly sleeved on the threaded rod; and a servo motor mounted on the outer wall of the protective shell for driving the threaded rod to rotate, the output shaft of the servo motor being connected to the threaded rod.
[0007] Preferably, a fan and a filter box are installed on the adjustment frame. The air inlet of the fan is connected to the filter box. A dust suction pipe is installed on the side of the filter box away from the fan. The dust suction pipe is fixed on the adjustment frame and has an air inlet branch pipe.
[0008] Preferably, a baffle is detachably installed on the filter box, a support ring is fixed on the baffle, a filter bag for filtering and isolating dust is installed on the support ring, and the outer wall of the support ring is in contact with the inner wall of the filter box.
[0009] Preferably, the filter box is provided with a clamping plate for stabilizing the baffle, and a limiting bolt that is threadedly connected to the filter box for stabilizing the baffle is installed on the baffle. A sealing ring that contacts the inner wall of the filter box is installed on the support ring for preventing dust leakage.
[0010] Preferably, the bottom of the air source heat pump body is provided with a base, the bottom of the base is equipped with a shock-absorbing pad for shock absorption, and the bottom of the base is equipped with a mounting seat for supporting the air source heat pump body by fixing bolts.
[0011] Preferably, the protective shell is provided with an operating port, and a protective door for closing the operating port is hinged to one side of the protective shell, and the protective door is provided with a latch for locking the protective door.
[0012] Preferably, the top of the air source heat pump body is provided with a dust cover, a support rod for supporting the dust cover is provided between the dust cover and the top of the protective shell, and an opening for air circulation is provided between the dust cover and the protective shell.
[0013] Compared with related technologies, the integrated air source heat pump unit structure provided by this utility model has the following beneficial effects:
[0014] Compared with existing technologies, the integrated air source heat pump unit structure provided by this solution effectively isolates dust and impurities by setting up a dustproof net, preventing dust from entering the air source heat pump unit. At the same time, the adjustment component drives the adjustment frame to move, so that the brush pad cleans the dustproof net, ensuring the cleanliness of the dustproof net and ensuring the normal operation of the unit. While the adjustment frame moves to clean the dustproof net, the dust collection system composed of fan, filter box and dust suction pipe works, which not only cleans the dust on the surface of the dustproof net, but also adsorbs dust in the surrounding air, making the cleaning more thorough and preventing secondary pollution. Attached Figure Description
[0015] Figure 1 This is a front view structural diagram of an integrated air source heat pump unit structure provided by this utility model;
[0016] Figure 2 This is a schematic diagram of the main sectional view of the filter box in this utility model;
[0017] Figure 3 This is a top view of the adjustment frame in this utility model;
[0018] Figure 4 This is a three-dimensional structural diagram of the baffle in this utility model.
[0019] Reference numerals in the attached diagram: 1. Air source heat pump body; 2. Dustproof net; 3. Adjusting frame; 4. Brush pad; 5. Slider; 6. Fixing plate; 7. Threaded rod; 8. Servo motor; 9. Fan; 10. Filter box; 11. Suction pipe; 12. Clamping plate; 13. Baffle; 14. Support ring; 15. Sealing ring; 16. Filter bag; 17. Base; 18. Shock-absorbing pad; 19. Mounting seat; 20. Fixing bolt. Detailed Implementation
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings are used to distinguish different objects, not to describe a particular order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0021] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0022] This utility model embodiment provides an integrated air source heat pump unit structure, such as Figure 1-4 As shown, the integrated air source heat pump unit structure includes: an air source heat pump body 1, the air source heat pump body 1 being covered with a protective shell for protecting the internal unit structure; a dustproof net 2 installed on the protective shell for isolating dust and impurities; an adjustment frame 3 slidably fitted outside the dustproof net 2, the inner wall of the adjustment frame 3 having a brush pad 4 attached to it by Velcro for contact with the dustproof net 2; a slider 5 fixed on the inner wall of the adjustment frame 3; and an adjustment component installed on the outer wall of the protective shell for adjusting the height of the slider 5.
[0023] In this embodiment, the dustproof net 2 can isolate dust and impurities, preventing dust from entering the air source heat pump body 1 (model DKFXLN series). When dust accumulates on the dustproof net 2 and needs to be cleaned, the height of the slider 5 is adjusted by adjusting the component. Since the adjusting frame 3 is slidably sleeved on the outside of the dustproof net 2 and the inner wall is attached with a brush pad 4 that can contact the dustproof net 2 by Velcro, and the slider 5 is fixed on the inner wall of the adjusting frame 3, adjusting the height of the slider 5 will drive the adjusting frame 3 to move, thereby allowing the brush pad 4 to clean the dustproof net 2, providing a basis for cleaning the surface of the air source heat pump unit.
[0024] In a further preferred embodiment of the present invention, the adjustment assembly includes: a fixing plate 6 fixed on the outer wall of the protective shell; a threaded rod 7 rotatably mounted on the fixing plate 6, the slider 5 being threadedly sleeved on the threaded rod 7; and a servo motor 8 mounted on the outer wall of the protective shell for driving the threaded rod 7 to rotate, the output shaft of the servo motor 8 being connected to the threaded rod 7.
[0025] In this embodiment, when the dustproof net 2 needs to be cleaned, the servo motor 8 (NEMA 23) is started. The output shaft of the servo motor 8 drives the threaded rod 7 to rotate on the fixed plate 6. Since the slider 5 is threaded onto the outside of the threaded rod 7, according to the principle of threaded transmission, the rotation of the threaded rod 7 will cause the slider 5 to move along the axial direction of the threaded rod 7. The slider 5 is fixed on the inner wall of the adjusting frame 3. When the slider 5 moves, it will drive the adjusting frame 3 to slide outside the dustproof net 2. The brush pad 4 on the inner wall of the adjusting frame 3 comes into contact with the dustproof net 2. During the movement of the adjusting frame 3, the brush pad 4 cleans the dustproof net 2. The threaded transmission has high precision and can accurately control the moving distance of the slider 5, thereby ensuring the accurate movement position of the adjusting frame 3 and enabling the brush pad 4 to effectively clean the dustproof net 2 thoroughly.
[0026] In a further preferred embodiment of the present invention, a fan 9 and a filter box 10 are installed on the adjustment frame 3. The air inlet end of the fan 9 is connected to the filter box 10. A dust suction pipe 11 is installed on the side of the filter box 10 away from the fan 9. The dust suction pipe 11 is fixed on the adjustment frame 3 and has an air inlet branch pipe.
[0027] In this embodiment, when the dust cleaning operation on the dustproof net 2 is initiated (by adjusting the adjusting frame 3 to move the brush pad 4 to clean the dustproof net 2), the fan 9 (XTF series) starts working. The air inlet of the fan 9 is connected to the filter box 10. Under the suction of the fan 9, a negative pressure environment is generated. Since the suction pipe 11 is fixed on the adjusting frame 3 and has an air inlet branch pipe, which can be distributed at different positions around the dustproof net 2, under the negative pressure, the dust on the dustproof net 2 brushed up by the brush pad 4 and... Dust in the surrounding air enters the suction pipe 11 through the air intake manifold, and then enters the filter box 10. The dust entering the filter box 10 is intercepted by the filter device inside the filter box 10, while the filtered air is discharged through the air outlet of the fan 9, preventing the dust from being released back into the air. The dust collection system composed of the fan 9, the filter box 10 and the suction pipe 11 further enhances the dust cleaning effect. It can not only clean the dust on the surface of the dustproof net 2, but also adsorb the dust in the surrounding air, making the cleaning more thorough and preventing secondary pollution.
[0028] In a further preferred embodiment of the present invention, a baffle 13 is detachably installed on the filter box 10, a support ring 14 is fixed on the baffle 13, a filter bag 16 for filtering and isolating dust is installed on the support ring 14, and the outer wall of the support ring 14 is in contact with the inner wall of the filter box 10.
[0029] In this embodiment, when the fan 9 operates and generates negative pressure, dust enters the filter box 10 through the suction pipe 11 with the air. The dust-laden air first comes into contact with the filter bag 16 installed on the support ring 14. The filter bag 16 uses its own filtration structure to isolate the dust in the air outside the filter bag 16, while the relatively clean air passes through the filter bag 16 and is discharged by the fan 9 through the subsequent channel. As the usage time increases, a large amount of dust will accumulate on the filter bag 16, resulting in a decrease in filtration effect. At this time, the detachable baffle 13 can be removed. Since the baffle 13 and the filter box 10 can be detached and installed, and the support ring 14 is fixed on the baffle 13 and the filter bag 16 is installed on the support ring 14, after removing the baffle 13, the support ring 14 and the filter bag 16 can be easily removed from the filter box 10, and then a new filter bag 16 can be replaced and the baffle 13 can be reinstalled.
[0030] In a further preferred embodiment of the present invention, the filter box 10 is provided with a clamping plate 12 for stabilizing the baffle 13, and the baffle 13 is threadedly installed with a limiting bolt that is threadedly connected to the filter box 10 for stabilizing the baffle 13. The support ring 14 is provided with a sealing ring 15 that contacts the inner wall of the filter box 10 for preventing dust leakage.
[0031] In this embodiment, after the support ring 14 with filter bag 16 is installed into the filter box 10, the baffle 13 is placed in a suitable position. At this time, the clamping plate 12 will play a preliminary positioning and stabilizing role for the baffle 13, preventing the baffle 13 from shaking randomly. Then, the limiting bolt is screwed into the baffle 13 and threadedly connected to the filter box 10 using a tool, further fixing the baffle 13 firmly on the filter box 10. When the fan 9 is working and air enters the filter box 10 through the dust suction pipe 11, the sealing ring 15 can prevent dust from leaking out from the gap between the filter bag 16 and the inner wall of the filter box 10, ensuring that dust can only be intercepted and filtered by the filter bag 16.
[0032] In a further preferred embodiment of the present invention, the bottom of the air source heat pump body 1 is provided with a base 17, the bottom of the base 17 is provided with a shock-absorbing pad 18 for shock absorption, and the bottom of the base 17 is provided with a mounting seat 19 for supporting the air source heat pump body 1 by means of fixing bolts 20.
[0033] In this embodiment, the combination of the base 17 and the mounting base 19 provides a stable support structure for the air source heat pump body 1, ensuring that the air source heat pump body 1 will not shake or tilt during operation, thus guaranteeing the normal operation and safety of the unit. The damping pad 18 can effectively reduce the vibration of the air source heat pump body 1 during operation, reduce the damage of vibration to the internal parts of the unit, extend the service life of the unit, and at the same time, reduce the noise pollution of the surrounding environment caused by vibration, improving the comfort of the user environment. The mounting base 19 is installed at the bottom of the base 17 by fixing bolts 20. This installation method is simple and convenient, and it is easy to install and disassemble when needed, improving the installation efficiency and flexibility of the equipment.
[0034] In a further preferred embodiment of the present invention, the protective shell is provided with an operating port, and a protective door for closing the operating port is hinged to one side of the protective shell, and the protective door is provided with a latch for locking the protective door.
[0035] In this embodiment, when it is necessary to inspect, maintain, or clean the dust filter 2 of the air source heat pump body 1, the operator uses a key or appropriate tool to open the latch on the protective door, release the locked state of the protective door, and then pushes the protective door. Since the protective door is hinged to one side of the protective shell, the protective door will rotate around the hinge axis, thereby opening the operating port. The operator can then perform various operations on the air source heat pump body 1 through the opened operating port, such as checking the equipment operating status, replacing parts, and cleaning the dust on the dust filter 2.
[0036] In a further preferred embodiment of the present invention, the top of the air source heat pump body 1 is provided with a dust cover, a support rod for supporting the dust cover is provided between the top of the dust cover and the protective shell, and an opening for air circulation is provided between the dust cover and the protective shell.
[0037] In this embodiment, in addition to the protective shell itself providing dust protection for the air source heat pump body 1, the addition of the dust cover forms a double dust barrier. The opening design between the dust cover and the protective shell ensures air circulation while effectively blocking most of the dust from entering, greatly improving the dust protection performance of the air source heat pump body 1 and extending the service life of the equipment. The setting of the support rod forms a stable support structure between the dust cover and the top of the protective shell, ensuring that the dust cover will not shake or shift during the operation of the air source heat pump body 1, thus ensuring the stability and reliability of the dust cover.
[0038] In summary, compared with related technologies, this device effectively isolates dust and impurities by setting up a dustproof net 2, preventing dust from entering the air source heat pump unit. At the same time, the adjusting component drives the adjusting frame 3 to move, allowing the brush pad 4 to clean the dustproof net 2, ensuring the cleanliness of the dustproof net 2 and ensuring the normal operation of the unit. While the adjusting frame 3 moves to clean the dustproof net 2, the dust collection system composed of the fan 9, filter box 10 and suction pipe 11 works, not only cleaning the dust on the surface of the dustproof net 2, but also adsorbing dust in the surrounding air, making the cleaning more thorough and preventing secondary pollution.
[0039] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.
[0040] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.
Claims
1. A structure for an integrated air source heat pump unit, characterized in that, include: An air source heat pump body (1) is provided with a protective shell for protecting the internal unit structure. A dustproof net (2) is installed on the protective shell to isolate dust and impurities; An adjusting frame (3) is slidably fitted outside the dustproof net (2). A brush pad (4) that can contact the dustproof net (2) is attached to the inner wall of the adjusting frame (3) by Velcro. A slider (5) fixed on the inner wall of the adjusting frame (3); An adjustment component is provided on the outer wall of the protective shell for adjusting the height of the slider (5).
2. The integrated air source heat pump unit structure as described in claim 1, characterized in that, The adjustment component includes: A fixing plate (6) is fixed to the outer wall of the protective shell; Rotate the threaded rod (7) mounted on the fixed plate (6), and the slider (5) is threadedly sleeved on the threaded rod (7); And a servo motor (8) installed on the outer wall of the protective shell for driving the threaded rod (7) to rotate, wherein the output shaft of the servo motor (8) is connected to the threaded rod (7).
3. The integrated air source heat pump unit structure as described in claim 1, characterized in that, A fan (9) and a filter box (10) are installed on the adjustment frame (3). The air inlet end of the fan (9) is connected to the filter box (10). A dust suction pipe (11) is installed on the side of the filter box (10) away from the fan (9). The dust suction pipe (11) is fixed on the adjustment frame (3). An air inlet branch pipe is provided on the dust suction pipe (11).
4. The integrated air source heat pump unit structure as described in claim 3, characterized in that, A baffle (13) is detachably installed on the filter box (10). A support ring (14) is fixed on the baffle (13). A filter bag (16) for filtering and isolating dust is installed on the support ring (14). The outer wall of the support ring (14) is in contact with the inner wall of the filter box (10).
5. The integrated air source heat pump unit structure as described in claim 4, characterized in that, The filter box (10) is provided with a clamping plate (12) for stabilizing the baffle (13). The baffle (13) is threaded with a limiting bolt that is threadedly connected to the filter box (10) for stabilizing the baffle (13). The support ring (14) is provided with a sealing ring (15) that contacts the inner wall of the filter box (10) for preventing dust leakage.
6. The integrated air source heat pump unit structure as described in claim 1, characterized in that, The air source heat pump body (1) has a base (17) at its bottom. The base (17) has a shock-absorbing pad (18) installed at its bottom. The base (17) has a mounting seat (19) for supporting the air source heat pump body (1) installed at its bottom by fixing bolts (20).
7. The integrated air source heat pump unit structure as described in claim 1, characterized in that, The protective shell is provided with an operating port, and a protective door for closing the operating port is hinged to one side of the protective shell. The protective door is provided with a latch for locking the protective door.
8. The integrated air source heat pump unit structure as described in claim 1, characterized in that, The top of the air source heat pump body (1) is provided with a dust cover, and a support rod for supporting the dust cover is provided between the top of the dust cover and the protective shell. An opening for air circulation is provided between the dust cover and the protective shell.